Waste separating device of press machine for manufacturing integrated nails

Abstract

The utility model relates to the field of integrated nail machining, and discloses a waste separating device of a press machine for integrated nail manufacturing. Comprising a machining table top, a separation groove formed in the machining table top, a discharging channel formed in the machining table top and communicating with the separation groove, two movable platforms hinged to the inner wall of the separation groove, and guide rails installed on the front side and the rear side of the inner wall of the separation groove. The lifting platform is movably installed between the guide rails on the front side and the rear side, located between the two movable platforms and flush with the movable platforms. The utility model has the following advantages and effects: waste materials remaining on the movable platform flow out from the gap between the movable platform and the lifting platform along the inclined plane, fall into the separating groove and are discharged through the blanking channel, so that the automatic separation of the waste materials and formed workpieces is realized, and the waste materials are automatically discharged; and the effects of reducing the working intensity of workers and preventing the workers from being accidentally injured are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of integrated nail processing, and particularly relates to a waste separation device for a press used in the production of integrated nails. Background Art

[0002] The working principle of the integrated nail is to be fired by a special nail gun, so that the gunpowder inside the integrated nail burns to release energy, thereby directly nailing different types of nails into substrates such as steel, concrete, and brick masonry, realizing the permanent or temporary fixation of the components to be fixed. This fastening product has the characteristics of being portable, easy to install, free of dust pollution, and wide application range. Therefore, it has been welcomed by the majority of consumers since its appearance.

[0003] When the nail body of the integrated nail is processed, a press is required for stamping. During the stamping process, a certain amount of waste will be generated, which is generally separated manually. The work intensity is high, and the metal edge after stamping is relatively sharp, which is easy to accidentally injure the staff. Therefore, we propose a waste separation device for a press used in the production of integrated nails. Content of the Utility Model

[0004] The purpose of the utility model is to provide a waste separation device for a press used in the production of integrated nails, which has the effect of automatically separating to reduce the work intensity of the staff and prevent accidental injury to the staff.

[0005] The above technical purpose of the utility model is achieved by the following technical solutions: A waste separation device for a press used in the production of integrated nails, including a processing tabletop, a separation groove opened on the processing tabletop, a blanking channel opened on the processing tabletop and communicated with the separation groove, two movable platforms hinged on the inner wall of the separation groove, guide rails installed on the front and rear sides of the inner wall of the separation groove, a lifting platform movably installed between the front and rear guide rails and located between the two movable platforms and flush with them, and two support side plates installed on the inner wall of the separation groove and attached to the bottom of the lifting platform. A rotating component for driving the lifting platform and the movable platform to move is arranged between the two support side plates. When the rotating component drives the lifting platform to move upward, the movable platform flips downward. When the rotating component drives the lifting platform to move downward, the movable platform flips upward until it is flush with the lifting platform. A driving component for rotating the rotating component is also arranged in the separation groove.

[0006] By adopting the above technical solution, when the press punches the workpiece on the processing table, the downward pressing part of the press falls above the lifting platform. When the downward pressing part moves downward, the punched workpiece falls on the lifting platform, while the punched waste falls on the movable platforms at the left and right ends of the lifting platform. Then, the driving component starts to drive the rotating component to rotate. When the rotating component drives the lifting platform to move upward, the movable platforms simultaneously turn downward to be inclined, ejecting the formed workpiece. The waste remaining on the movable platforms flows out along the inclined surface through the gap between the movable platform and the lifting platform and falls into the separation groove and is discharged through the blanking channel, realizing the automatic separation of the waste and the formed workpiece and automatically discharging the waste, achieving the effects of reducing the working intensity of the staff and preventing accidental injury to the staff. When the waste is discharged for the next stamping operation, the rotating component continues to rotate. When driving the lifting platform to move downward, the movable platforms turn upward until they are flush with the lifting platform.

[0007] The further setting of the present utility model is that: the blanking channel includes two blanking grooves opened on the processing table and communicated with the separation groove and a material guiding groove opened on the processing table and communicated with the blanking groove.

[0008] By adopting the above technical solution, the waste remaining on the movable platforms flows out along the inclined surface through the gap between the movable platform and the lifting platform, falls into the separation groove, then flows into the material guiding groove through the blanking groove and is discharged.

[0009] The further setting of the present utility model is that: the two blanking grooves are located on the opposite sides of the two support side plates, and the material guiding groove is inclined.

[0010] By adopting the above technical solution, it is convenient for the waste remaining on the two movable platforms to flow from the separation groove into the blanking groove and be discharged. The inclined material guiding groove is more convenient for discharging the waste.

[0011] The further setting of the present utility model is that: the rotating component includes a rotating shaft rotatably connected between the two support side plates, a rotating disk installed outside the rotating shaft, and a rotating rod installed outside the rotating disk.

[0012] The further setting of the present utility model is that: there are three rotating disks, which respectively correspond to the lifting platform and the two movable platforms one by one.

[0013] The further setting of the present utility model is that: the middle rotating rod is installed on the front and rear sides of the rotating disk, and the left and right rotating rods are installed on the upper and lower sides of the rotating disk.

[0014] The further setting of the present utility model is that: the driving component includes a driving motor installed in the separation groove and a belt drivingly connecting the output shaft of the driving motor and the rotating shaft.

[0015] By adopting the above technical solution, the drive motor starts and drives the rotating shaft to rotate through the belt, thereby driving the rotating rod on the rotating disc to rotate. The rotating rod below the lifting platform and the rotating rod below the movable platform are arranged in a staggered manner. When the rotating rod below the lifting platform fits with the lifting platform, the rotating rod below the movable platform separates from the movable platform. When the rotating rod below the lifting platform separates from the lifting platform, the rotating rod below the movable platform fits with the movable platform, realizing the opposite movement trajectories of the lifting platform and the movable platform. When the lifting platform moves upward, the movable platform simultaneously flips downward to an inclined state, ejecting the formed workpiece, and the waste remaining on the movable platform flows out along the inclined plane through the gap between the movable platform and the lifting platform and falls into the separation groove and is discharged through the blanking channel, realizing the automatic separation of the waste and the formed workpiece and automatically discharging the waste, achieving the effects of reducing the working intensity of the staff and preventing accidental injury to the staff.

[0016] A further setting of the present utility model is that: the side of the rotating rod away from the rotating disc is provided with a rounded corner.

[0017] By adopting the above technical solution: it makes the rotating rod smoother when intermittently jacking up the movable platform and the lifting platform.

[0018] A further setting of the present utility model is that: baffles located above the rotating shaft are installed on the opposite sides of the two support side plates, and the cross-section of the baffle is in an inverted V shape.

[0019] By adopting the above technical solution, after the baffle falls above the rotating shaft to block the falling waste, the waste can fall along the inclined plane of the baffle without interfering with the rotation of the rotating shaft.

[0020] A further setting of the present utility model is that: the contact surface between the lifting platform and the movable platform is designed with increased resistance.

[0021] By adopting the above technical solution, when the waste is discharged for the next stamping operation, the rotating assembly continues to rotate. When driving the lifting platform to move downward, the movable platform flips upward until it is flush with the lifting platform. The design with increased resistance makes the movable platform fit more firmly with the lifting platform, facilitating the stamping of the workpiece.

[0022] The beneficial effects of the present utility model are as follows: When the press punches the workpiece on the processing tabletop, the downward pressing part of the press falls above the lifting platform. As the downward pressing part moves downward, the punched workpiece falls on the lifting platform, while the punched waste falls on the movable platforms at both left and right ends of the lifting platform. Then, the driving component is activated to drive the rotating component to rotate. When the rotating component drives the lifting platform to move upward, the movable platform simultaneously flips downward to be inclined, ejecting the formed workpiece. The waste remaining on the movable platform flows out through the gap between the movable platform and the lifting platform along the inclined surface and falls into the separation groove and is discharged through the blanking channel, realizing the automatic separation of the waste and the formed workpiece and automatically discharging the waste, achieving the effects of reducing the working intensity of the staff and preventing accidental injury to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 is the structural schematic diagram of the present utility model;

[0025] Figure 2 is the cross-sectional structural schematic diagram of the processing tabletop of the present utility model.

[0026] In the figure, 1, processing tabletop; 2, separation groove; 3, movable platform; 4, guide rail; 5, lifting platform; 6, support side plate; 7, blanking groove; 8, material guiding groove; 9, rotating disk; 10, rotating rod; 11, driving motor; 12, belt; 13, baffle; 14, rotating shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The following will clearly and completely describe the technical solutions of the present utility model in combination with specific embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0028] Please refer to Figure 1-2, the present utility model provides a waste separation device for an integrated nail-making press, which includes a processing table 1, a separation groove 2 opened on the processing table 1, a blanking channel opened on the processing table 1 and communicating with the separation groove 2, two movable platforms 3 hinged on the inner wall of the separation groove 2, guide rails 4 installed on the front and rear sides of the inner wall of the separation groove 2, a lifting platform 5 movably installed between the front and rear guide rails 4 and located between the two movable platforms 3 and flush with them, and two support side plates 6 installed on the inner wall of the separation groove 2 and fitting with the bottom of the lifting platform 5. A rotating component for driving the lifting platform 5 and the movable platform 3 to move is arranged between the two support side plates 6. When the rotating component drives the lifting platform 5 to move upward, the movable platform 3 flips downward. When the rotating component drives the lifting platform 5 to move downward, the movable platform 3 flips upward until it is flush with the lifting platform 5. A driving component for rotating the rotating component is also arranged in the separation groove 2.

[0029] When the press punches the workpiece on the processing table 1, the downward pressing part of the press falls above the lifting platform 5. The downward movement of the downward pressing part causes the punched workpiece to fall on the lifting platform 5, while the punched waste falls on the movable platforms 3 at both ends of the lifting platform 5. Then the driving component starts to drive the rotating component to rotate. When the rotating component drives the lifting platform 5 to move upward, the movable platform 3 simultaneously flips downward to an inclined state, ejecting the formed workpiece. The waste remaining on the movable platform 3 flows out through the gap between the movable platform 3 and the lifting platform 5 along the inclined plane and falls into the separation groove 2 and is discharged through the blanking channel. The automatic separation of waste and formed workpieces and the automatic discharge of waste are realized, achieving the effects of reducing the working intensity of staff and preventing accidental injury to staff. When the waste is discharged for the next punching operation, the rotating component continues to rotate. When the rotating component drives the lifting platform 5 to move downward, the movable platform 3 flips upward until it is flush with the lifting platform 5.

[0030] The blanking channel includes two blanking grooves 7 opened on the processing table 1 and communicating with the separation groove 2, and a material guiding groove 8 opened on the processing table 1 and communicating with the blanking groove 7. The waste remaining on the movable platform 3 flows out through the gap between the movable platform 3 and the lifting platform 5 along the inclined plane, falls into the separation groove 2, and then flows into the material guiding groove 8 through the blanking groove 7 and is discharged.

[0031] The two blanking grooves 7 are located on the opposite sides of the two support side plates 6. The material guiding groove 8 is inclined, which is convenient for the waste remaining on the two movable platforms 3 to flow from the separation groove 2 into the blanking groove 7 and be discharged. The inclined material guiding groove 8 is more convenient for the discharge of waste.

[0032] The rotating assembly includes a rotating shaft 14 rotatably connected between the two supporting side plates 6, a rotating disk 9 installed on the outside of the rotating shaft 14, and a rotating rod 10 installed on the outside of the rotating disk 9. There are three rotating disks 9 and they correspond to the lifting platform 5 and the two movable platforms 3 respectively. The middle rotating rod 10 is installed on the front and rear sides of the rotating disk 9, and the rotating rods 10 on the left and right sides are installed on the upper and lower sides of the rotating disk 9. The driving assembly includes a driving motor 11 installed in the separation slot 2 and a belt 12 that transmits and connects the output shaft of the driving motor 11 and the rotating shaft 14.

[0033] The driving motor 11 is started and drives the rotating shaft 14 to rotate through the belt 12, thereby driving the rotating rod 10 on the rotating disk 9 to rotate. The rotating rod 10 located under the lifting platform 5 is staggered with the rotating rod 10 located under the movable platform 3. When the rotating rod 10 under the lifting platform 5 is in contact with the lifting platform 5, the rotating rod 10 under the movable platform 3 is separated from the movable platform 3. When the rotating rod 10 under the lifting platform 5 is separated from the lifting platform 5, the rotating rod 10 under the movable platform 3 is in contact with the movable platform 3, realizing that the lifting platform 5 and the movable platform 3 have opposite movement trajectories. When the lifting platform 5 moves up, the movable platform 3 is simultaneously turned downward in an inclined shape to eject the formed workpiece, and the waste remaining on the movable platform 3 flows out from the gap between the movable platform 3 and the lifting platform 5 along the inclined surface and falls into the separation tank 2 and is discharged through the feeding channel, realizing the automatic separation of the waste and the formed workpiece and automatically discharging the waste, thereby reducing the work intensity of the staff and preventing accidental injury to the staff.

[0034] The side of the rotating rod 10 away from the rotating disk 9 is set as a rounded corner, so that the rotating rod 10 can be smoother when intermittently lifting the movable platform 3 and the lifting platform 5.

[0035] Baffles 13 located above the rotating shaft 14 are installed on the opposite sides of the two supporting side plates 6. The cross-section of the baffle 13 is an inverted V shape. The baffle 13 falls above the rotating shaft 14 to block the falling waste so that the waste can fall along the inclined surface of the baffle 13 without interfering with the rotation of the rotating shaft 14.

[0036] The contact surface between the lifting platform 5 and the movable platform 3 is designed to increase resistance. When the waste is discharged for the next stamping work, the rotating assembly continues to rotate, driving the lifting platform 5 to move downward and the movable platform 3 flips upward until it is flush with the lifting platform 5. The design of increasing resistance makes the movable platform 3 fit more firmly with the lifting platform 5, which is convenient for stamping the workpiece.

Claims

1. A waste separation device for a press machine for making integrated nails, comprising a processing table (1), a separation groove (2) provided on the processing table (1), a material discharge channel provided on the processing table (1) and connected to the separation groove (2), two movable platforms (3) hinged on the inner wall of the separation groove (2), guide rails (4) installed on the front and rear sides of the inner wall of the separation groove (2), a lifting platform (5) movably installed between the guide rails (4) on the front and rear sides and located between the two movable platforms (3) and flush with them, and two supporting side plates (6) installed on the inner wall of the separation groove (2) and in contact with the bottom of the lifting platform (5), characterized in that: A rotating assembly is provided between the two supporting side plates (6) for driving the lifting platform (5) and the movable platform (3) to move. When the rotating assembly drives the lifting platform (5) to move upward, the movable platform (3) flips downward. When the rotating assembly drives the lifting platform (5) to move downward, the movable platform (3) flips upward until it is flush with the lifting platform (5). A driving assembly for rotating the rotating assembly is also provided in the separation groove (2).

2. The waste separation device of the integrated nail making press machine according to claim 1, characterized in that: The material discharge channel comprises two material discharge troughs (7) opened on the processing table (1) and connected to the separation trough (2), and a material guide trough (8) opened on the processing table (1) and connected to the material discharge troughs (7).

3. The waste separation device of the integrated nail making press machine according to claim 2, characterized in that: The two material discharge troughs (7) are located on opposite sides of the two supporting side plates (6), and the material guide trough (8) is arranged in an inclined manner.

4. The waste separation device of the integrated nail making press machine according to claim 3, characterized in that: The rotating assembly comprises a rotating shaft (14) rotatably connected between the two supporting side plates (6), a rotating disk (9) installed outside the rotating shaft (14), and a rotating rod (10) installed outside the rotating disk (9).

5. The waste separation device of the press machine for making integrated nails according to claim 4, characterized in that: The rotating disks (9) are provided in three numbers and correspond one to one with the lifting platform (5) and the two movable platforms (3) respectively.

6. The waste separation device of the integrated nail making press machine according to claim 5, characterized in that: The middle rotating rod (10) is installed on the front and rear sides of the rotating disk (9), and the left and right rotating rods (10) are installed on the upper and lower sides of the rotating disk (9).

7. The waste separation device of the integrated nail making press machine according to claim 6, characterized in that: The driving assembly comprises a driving motor (11) installed in the separation tank (2) and a belt (12) for transmission-connecting an output shaft of the driving motor (11) and a rotating shaft (14).

8. The waste separation device of the press machine for making integrated nails according to claim 7, characterized in that: The side of the rotating rod (10) away from the rotating disk (9) is designed to be rounded.

9. The waste separation device of the integrated nail making press machine according to claim 8, characterized in that: A baffle (13) located above the rotating shaft (14) is installed on the opposite sides of the two supporting side plates (6), and the cross section of the baffle (13) is in an inverted V shape.

10. The waste separation device of the press machine for making integrated nails according to claim 9, characterized in that: The contact surface between the lifting platform (5) and the movable platform (3) is designed to increase resistance.

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