Leveling device for U-shaped bolt machining

By designing a leveling device for U-shaped bolts, using components such as partition plates, positioning seats and calibration hydraulic push rods, synchronous correction of multiple sets of U-shaped bolts is achieved, which solves the problem of low correction efficiency of U-shaped bolts in the prior art, and improves correction efficiency and thread integrity.

CN222970890UActive Publication Date: 2025-06-13DONGGUAN MAIFENGDA TECH CO LTD
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Patent Information

Application Number
CN202422134142.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-13
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The number of U-bolt correction devices for one-time correction is limited, resulting in low overall machining efficiency.

Method used

A flattening device for processing U-shaped bolts is designed, including a base, a support plate, a partition plate, a positioning seat, a correction push block, a correction crossbar and a correction hydraulic push rod. Through the combination of these components, the synchronous correction of multiple sets of U-shaped bolts is achieved.

Benefits of technology

Improves the calibration efficiency of U-shaped bolts, ensures the integrity of threads during the calibration process, and is suitable for U-shaped bolts of different lengths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leveling device for U-shaped bolt processing, which relates to the technical field of bolt processing and comprises a base and a support plate, the upper surface of the base is fixedly connected with a partition plate, and the left side and the right side of the partition plate are respectively provided with a positioning seat and a correction pushing block. An adaptive sliding groove is formed in the side, away from the partition plate, of the correction pushing block. According to the U-shaped bolt correcting device, the partition plate, the mounting column, the positioning seat, the correcting pushing block, the correcting cross rod and the correcting hydraulic push rod are used in cooperation, so that multiple sets of U-shaped bolts can be corrected synchronously, the correcting efficiency of the U-shaped bolts is improved, and due to the fact that the correcting cross rod and the correcting pushing block are connected in a sliding mode through the correcting sliding block, the correcting efficiency is improved. Therefore, in the correction process, the correction pushing block and the U-shaped bolt are kept in an initial contact area and are not changed, threads of the U-shaped bolt are prevented from being affected, meanwhile, continuous pressure application to the U-shaped bolt can be kept, and the correction efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt processing, and particularly relates to a flattening device for processing U-shaped bolts. Background Technique

[0002] A U-shaped bolt refers to a bolt whose two ends are respectively composed of hanging rings and threaded rods. The two ends of the threaded rod can be tightened by nuts to realize the fastening of connecting parts. Due to reasons such as quenching, the U-shaped bolt is prone to deformation. Therefore, it is necessary to correct the U-shaped bolt to make it meet the production standards. At present, the correction of the U-shaped bolt is carried out on a punching machine. After heat treatment such as heating the deformed part, a special tool is used for correction.

[0003] The Chinese patent with the publication number of CN220920500U was proposed in the prior art to solve the above-mentioned existing technical problems. The technical solution disclosed in the patent document is as follows: a U-shaped bolt flattening device, including a workbench, a flattening groove extending downward along the upper end surface of the workbench is provided on the workbench, hydraulic cylinders are provided on the inner walls at both ends of the flattening groove, the output ends of the hydraulic cylinders at both ends are respectively connected to a first flattening seat and a second flattening seat, first arc grooves are provided on the opposite surfaces of the first flattening seat and the second flattening seat, and a positioning component is provided between the first flattening seat and the second flattening seat. In the utility model, for the flattening processing of the screw rod of the U-shaped bolt at a certain angle, first, the hanging ring of the U-shaped bolt is placed on the positioning groove on the sliding seat, and the U-shaped bolt is preliminarily positioned through the positioning groove. By pushing the push rod, the U-shaped bolt gradually moves towards the positioning block through the sliding seat, and the opened screw rod contacts the bottom wall of the first arc groove. The staff can manually assist, and then start the hydraulic cylinder to carry out flattening processing on the U-shaped bolt. However, the number of U-shaped bolts corrected at one time in this prior art is limited, which is not conducive to improving the overall processing efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a flattening device for processing U-shaped bolts to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A flattening device for processing U-shaped bolts, including a base and a support plate. A partition plate is fixedly connected to the upper surface of the base. A positioning seat and a correction pushing block are respectively arranged on the left and right sides of the partition plate. An adaptation sliding groove is opened on the side of the correction pushing block away from the partition plate. A correction sliding block is slidably connected to the inner wall of the adaptation sliding groove. A correction cross bar is fixedly connected to the side of the correction sliding block away from the correction pushing block.

[0007] The bottom surface of the positioning seat is fixedly connected with an auxiliary slider, and an adjustment sliding groove for adapting to the auxiliary slider is formed on the upper surface of the base.

[0008] One side of the calibration cross bar away from the calibration pushing block is rotationally connected with a calibration hydraulic push rod through a shaft seat, and one side of the positioning seat away from the partition board is fixedly connected with a positioning hydraulic rod.

[0009] A further improvement of the technical solution of the present utility model is that the outer wall of the calibration slider is slidably connected with the inner wall of the adaptation sliding groove, and the outer wall of the auxiliary slider is slidably connected with the inner wall of the adjustment sliding groove.

[0010] A further improvement of the technical solution of the present utility model is that an inner arc groove is formed on one side of the calibration pushing block away from the calibration cross bar, and a rubber sticker layer is fixedly connected to the inner wall of the inner arc groove.

[0011] A further improvement of the technical solution of the present utility model is that a collar is fixedly connected to the top of the partition board, and a mounting post is fixedly connected to the inner wall of the collar.

[0012] A further improvement of the technical solution of the present utility model is that the number of the partition boards is at least two groups, and the two groups of partition boards are equidistantly distributed on the upper surface of the base.

[0013] A further improvement of the technical solution of the present utility model is that the positioning seat includes a positioning column, and a docking hole is formed at the top of the positioning column.

[0014] A further improvement of the technical solution of the present utility model is that one side of the calibration pushing block is movably connected with one side of the partition board, and one end of the calibration hydraulic push rod away from the calibration pushing block is rotationally connected with one side of the support plate.

[0015] Due to the adoption of the above technical solution, the technical progress obtained by the present utility model compared with the prior art is as follows:

[0016] 1. The present utility model provides a flattening device for U-bolt processing. By using the cooperation of the partition board, the mounting post, the positioning seat, the calibration pushing block, the calibration cross bar and the calibration hydraulic push rod, multiple groups of U-bolts can be calibrated synchronously, improving the calibration efficiency of the U-bolts. Moreover, since the calibration cross bar and the calibration pushing block are slidably connected through the calibration slider, during the calibration process, the contact area between the calibration pushing block and the U-bolt remains unchanged, avoiding the influence on the U-bolt thread and being able to continuously apply pressure to the U-bolt, further improving the calibration efficiency.

[0017] 2. The utility model provides a flattening device for U-bolt processing. By using the cooperation of a positioning seat, a partition board, an adjustment chute, an auxiliary slider and a positioning hydraulic rod, the device can correct U-bolts of different lengths, improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the utility model;

[0019] Figure 2 is a schematic right-view structural diagram of the utility model;

[0020] Figure 3 is a schematic left-view structural diagram of the utility model;

[0021] Figure 4 is a schematic diagram of the detailed structure of the correction push block of the utility model;

[0022] Figure 5 is a schematic structural diagram of the positioning seat of the utility model.

[0023] In the figure: 1, base; 2, support plate; 3, partition board; 4, correction hydraulic push rod; 5, correction cross bar; 6, correction push block; 7, mounting column; 8, positioning seat; 9, adjustment chute; 10, positioning hydraulic rod; 11, collar; 12, correction slider; 13, adapter chute; 14, rubber adhesive layer; 15, auxiliary slider. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In the description of the present utility model, it should also be noted that, unless otherwise clearly defined and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0025] The following further describes the present utility model in detail with reference to the embodiments:

[0026] Embodiment 1

[0027] As Figures 1-5As shown in the figure, the utility model provides a flattening device for U-bolt processing, which includes a base 1 and a support plate 2. A partition plate 3 is fixedly connected to the upper surface of the base 1. A positioning seat 8 and a calibration pushing block 6 are respectively arranged on the left and right sides of the partition plate 3. An adaptation chute 13 is opened on the side of the calibration pushing block 6 away from the partition plate 3. A calibration slider 12 is slidably connected to the inner wall of the adaptation chute 13. A calibration cross bar 5 is fixedly connected to the side of the calibration slider 12 away from the calibration pushing block 6.

[0028] The bottom surface of the positioning seat 8 is fixedly connected with an auxiliary slider 15. An adjustment chute 9 for adapting the auxiliary slider 15 is opened on the upper surface of the base 1.

[0029] The side of the calibration cross bar 5 away from the calibration pushing block 6 is rotatably connected with a calibration hydraulic push rod 4 through a shaft seat. The side of the positioning seat 8 away from the partition plate 3 is fixedly connected with a positioning hydraulic rod 10.

[0030] The outer wall of the calibration slider 12 is slidably connected with the inner wall of the adaptation chute 13. The outer wall of the auxiliary slider 15 is slidably connected with the inner wall of the adjustment chute 9.

[0031] An inner arc groove is opened on the side of the calibration pushing block 6 away from the calibration cross bar 5. A rubber sticker layer 14 is fixedly connected to the inner wall of the inner arc groove. When the left and right ends of the U-bolt are gradually fitted during calibration, the calibration cross bar 5 slides downward on one side of the calibration pushing block 6 under the push of the calibration hydraulic push rod 4. At this time, the calibration slider 12 slides on the inner wall of the adaptation chute 13, while the calibration pushing block 6 and the U-bolt maintain the initial contact area without change, thereby avoiding the influence on the U-bolt thread and being able to maintain continuous pressure on the U-bolt to improve the calibration efficiency.

[0032] Embodiment 2

[0033] As Figures 1-5 shown, on the basis of Embodiment 1, the utility model provides a technical solution: Preferably, a collar 11 is fixedly connected to the top of the partition plate 3, and a mounting post 7 is fixedly connected to the inner wall of the collar 11.

[0034] The number of the partition plates 3 is at least two groups, and the two groups of partition plates 3 are equidistantly distributed on the upper surface of the base 1.

[0035] The positioning seat 8 includes positioning columns. A docking hole is provided at the top of the positioning columns. The positioning columns in the positioning seat 8 are composed of positioning columns with increasing heights, and the positioning columns are combined side by side. When calibrating U-bolts of different lengths, the positioning hydraulic rod 10 can be activated, so that the positioning hydraulic rod 10 pushes the positioning seat 8 close to the partition plate 3 to a suitable position. Then, one end of the U-bolt is inserted into the adapted positioning column, and then the calibration hydraulic push rod 4 can be activated to perform the calibration work. One side of the calibration push block 6 is movably connected to one side of the partition plate 3, and the end of the calibration hydraulic push rod 4 away from the calibration push block 6 is rotatably connected to one side of the support plate 2.

[0036] Next, the working principle of the flattening device for U-bolt processing will be specifically described.

[0037] As Figures 1-5 shown, the U-bolt is hung on the mounting column 7, and one end of it is inserted into the docking hole on the positioning seat 8. Then, the calibration hydraulic push rod 4 is activated. When the calibration hydraulic push rod 4 pushes the calibration cross bar 5 close to the other end of the U-bolt, the calibration cross bar 5 pushes the calibration push block 6 to gradually fit with the U-bolt. As the output end of the calibration hydraulic push rod 4 continuously moves forward, the angle between the calibration push block 6 and the base 1 also gradually increases at this time, and the U-bolt is continuously calibrated.

[0038] When the left and right ends of the U-bolt are gradually fitted during calibration, the calibration cross bar 5 slides downward on one side of the calibration push block 6 under the push of the calibration hydraulic push rod 4. At this time, the calibration slider 12 slides on the inner wall of the adapted chute 13, and the calibration push block 6 and the U-bolt maintain the initial contact area without change, thus avoiding affecting the threads of the U-bolt and being able to continuously apply pressure to the U-bolt to improve the calibration efficiency.

[0039] The above has generally described the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, modifications or improvements made without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A flattening device for U-bolt processing, comprising a base (1) and a support plate (2), characterized in that: The upper surface of the base (1) is fixedly connected with a partition plate (3), and the left and right sides of the partition plate (3) are respectively provided with a positioning seat (8) and a correction push block (6), and the correction push block (6) is provided with an adapting slide groove (13) on the side away from the partition plate (3), and the inner wall of the adapting slide groove (13) is slidably connected with a correction slide block (12), and the side of the correction slide block (12) away from the correction push block (6) is fixedly connected with a correction cross bar (5); The bottom surface of the positioning seat (8) is fixedly connected with an auxiliary sliding block (15), and the upper surface of the base (1) is provided with an adjustment sliding groove (9) for adapting to the auxiliary sliding block (15); The side of the correction cross bar (5) away from the correction push block (6) is rotatably connected to a correction hydraulic push rod (4) via an axle seat, and the side of the positioning seat (8) away from the partition plate (3) is fixedly connected to a positioning hydraulic rod (10).

2. A U-bolt processing flattening device according to claim 1, characterized in that: The outer wall of the correction slide block (12) is slidably connected to the inner wall of the adaptation slide groove (13), and the outer wall of the auxiliary slide block (15) is slidably connected to the inner wall of the adjustment slide groove (9).

3. A U-bolt processing flattening device according to claim 1, characterized in that: An inner arc groove is formed on a side of the correction push block (6) away from the correction cross bar (5), and a rubber layer (14) is fixedly connected to the inner wall of the inner arc groove.

4. A U-bolt processing flattening device according to claim 1, characterized in that: A collar (11) is fixedly connected to the top of the partition plate (3), and a mounting column (7) is fixedly connected to the inner wall of the collar (11).

5. The U-bolt processing flattening device according to claim 1, characterized in that: The number of the partition plates (3) is at least two groups, and the two groups of partition plates (3) are equidistantly distributed on the upper surface of the base (1).

6. A U-bolt processing flattening device according to claim 1, characterized in that: The positioning seat (8) comprises a positioning column, and a docking hole is formed on the top of the positioning column.

7. A U-bolt processing flattening device according to claim 1, characterized in that: One side of the correction push block (6) is movably connected to one side of the partition plate (3), and one end of the correction hydraulic push rod (4) away from the correction push block (6) is rotatably connected to one side of the support plate (2).

Citation Information

Patent Citations

  • U-shaped bolt leveling device

    CN220920500U