Positioning device for machining carrier supporting seat
By designing an automated positioning device for the support seat of the transport vehicle, the problems of cumbersome operation and low processing efficiency in the prior art are solved, and the automatic positioning and longitudinal fixing of the support seat are realized, and the processing efficiency is improved.
Patent Information
- Application Number
- CN202422107836.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing fixtures used to fix the supporting seat of the transport truck are cumbersome, time-consuming and labor-intensive, and are not conducive to subsequent processing and transfer, resulting in low processing efficiency.
A positioning device including a vertically arranged main pipe frame, a positioning unit, a clamping unit, a side pipe frame and a pressing unit is designed, and the longitudinal fixation and automatic positioning of the support seat are realized through an automated cylinder and a rotating mechanism.
The longitudinal fixation of the support seat is realized, the operation steps are simplified, the manual operation time is reduced, the processing efficiency is improved, and subsequent processing and transfer are facilitated.
Smart Images

Figure CN222971536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a positioning device for processing a support seat of a transport vehicle. Background Art
[0002] The truck plays a very important role in the logistics system of an enterprise. It is one of the simplest, most effective and most common loading and unloading and handling tools because it can load, unload, stack and transport palletized goods over short distances. The body structure of the truck is the core basic component, connecting key components such as wheels, counterweights and masts. The support seat is a combination of components installed at the bottom of the body to support the power system.
[0003] The processing of the support seat requires multiple steps, including welding, drilling, tapping and turning. In order to effectively fix the support seat for easy processing, the support seat must be fixed in a matching fixture before processing to complete the positioning.
[0004] Most of the existing clamps for fixing the support seat adopt a horizontal fixing method, that is, the support seat is fixed horizontally in the clamp. Although this reduces the difficulty of positioning, it is not conducive to subsequent processing and transfer, so the processing is relatively inconvenient; in addition, most of the existing clamps for fixing the support seat rely on manual operation to complete the positioning of the support seat, so the operation steps are relatively cumbersome, time-consuming and labor-intensive, resulting in low processing efficiency, which needs further improvement. Utility Model Content
[0005] In view of the current status of the above-mentioned prior art, the technical problem to be solved by the utility model is to provide a positioning device for processing a support seat of a transport vehicle, which is convenient for processing and simplifies the operating steps to achieve the effect of saving time and labor and improve the processing efficiency.
[0006] The technical solution adopted by the utility model to solve the above technical problems is: a positioning device for processing a support seat of a transport vehicle, characterized in that it includes a vertically arranged main pipe frame, a positioning unit arranged on the front side of the main pipe frame, a clamping unit arranged on the upper end of the main pipe frame, a side pipe frame laterally fixed to the right side of the main pipe frame, and a clamping unit arranged on the side pipe frame and cooperating with the positioning unit and the clamping unit;
[0007] The positioning unit includes a first seat plate fixed on the main frame, a first rotating frame rotatably connected to the front side of the first seat plate, a first traction cylinder rotatably connected to the lower side of the first seat plate, and two positioning modules symmetrically arranged on the left and right sides of the first rotating frame, wherein the telescopic end of the first traction cylinder is arranged forward and rotatably connected to the first rotating frame;
[0008] The positioning module includes a first support detachably fixed on the first slewing frame and capable of adjusting the fixed position back and forth, a first adjusting block detachably fixed on the first support and capable of adjusting the fixed position back and forth, a first pressing block fixed on the rear side of the first adjusting block, and a first positioning pin inserted and screwed in the first adjusting block. The end of the first positioning pin passes backward through the first pressing block and extends to the rear of the first pressing block;
[0009] The clamping unit includes a top frame fixed on the main pipe rack, a first swing arm and a second swing arm respectively rotatably connected to the left and right sides of the top frame, and a clamping cylinder horizontally arranged behind the top frame. The fixed end of the clamping cylinder is rotatably connected to the rear end of the first swing arm, and the telescopic end of the clamping cylinder is rotatably connected to the rear end of the second swing arm;
[0010] The clamping unit further includes a first base and a second base respectively fixed on the front side of the top frame and arranged left and right, a second pressing block fixed on the front end of the first swing arm and cooperating with the first base, a third pressing block fixed on the front end of the second swing arm and cooperating with the second base, and a second positioning pin and a third positioning pin respectively horizontally inserted and screwed in the first base and the second base;
[0011] The pressing unit includes a bracket fixed on the side pipe rack, an L-shaped seat plate obliquely fixed on the bracket, a second slewing frame rotatably connected to one end of the L-shaped seat plate, a second traction cylinder rotatably connected to the other end of the L-shaped seat plate, a pressing beam vertically fixed on the second slewing frame, and two fourth pressing blocks fixed on the pressing beam. The telescopic end of the second traction cylinder is rotatably connected to the second slewing frame.
[0012] Preferably, two card position components are further arranged symmetrically up and down on the front side of the top frame. The card position components include an L-shaped bracket detachably fixed on the top frame and a clamping plate detachably fixed on the L-shaped bracket and capable of adjusting the fixed height up and down. The end of the clamping plate forms a first bending section outward.
[0013] Preferably, a first side frame capable of adjusting the fixed position back and forth is further fixed on one side of the first adjusting block in one of the positioning modules on the left, and a first pressing head is further fixed on the first side frame; a second side frame capable of adjusting the fixed position back and forth is further fixed on one side of the first adjusting block in one of the positioning modules on the right, and a second pressing head is further fixed on the second side frame.
[0014] Preferably, a first U-shaped groove cooperating with the end of the second positioning pin is formed on the right side of the second pressing block, and a second U-shaped groove cooperating with the end of the third positioning pin is formed on the left side of the third pressing block.
[0015] Preferably, one side of the first adjusting block in the positioning module on the right side is further fixed with a baffle, and a second bending section is formed at the rear side edge of the baffle.
[0016] Preferably, a cushion block is further fixed on the front side of the top frame above the second base. Correspondingly, a fifth pressing block that cooperates with the cushion block and is located above the third pressing block is further fixed at the front end of the second swing arm.
[0017] Preferably, a first position sensor is further embedded in the first pressing block in the positioning module on the right side; a protection block is further fixed on the pressing beam, and a detachable second position sensor is embedded between the protection block and the pressing beam.
[0018] Preferably, a third base block is further fixed on the front side of the top frame below the first base, a third position sensor is embedded in the third base block, and a sixth pressing block located below the second pressing block is further fixed at the front end of the first swing arm.
[0019] Preferably, an end plate that is located to the left of the first base and can be adjusted and fixed in position back and forth is further fixed on the front side of the top frame, and two fork feet are formed outward on the front side of the end plate and are arranged vertically.
[0020] Compared with the prior art, the advantages of the present utility model are as follows: The present utility model realizes the longitudinal fixation of the support seat to facilitate subsequent processing and transfer, thereby facilitating processing; in addition, it also realizes the automatic positioning of the support seat without manual operation, thereby simplifying the operation steps to achieve the effect of saving time and effort and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the left front top view structure diagram of the present utility model;
[0022] Figure 2 is the right front top view structure diagram of the present utility model;
[0023] Figure 3 is the right rear top view structure diagram of the present utility model;
[0024] Figure 4 is the right front bottom view structure diagram of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Unless otherwise defined, the technical terms or scientific terms used in this utility model shall have the ordinary meanings as understood by those of ordinary skill in the field to which this utility model pertains. The "first", "second" and similar terms used in this utility model do not denote any order, quantity or importance, but are only used to distinguish different components. Words such as "comprising" or "including" mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects. Words such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Upper", "lower", "left", "right", etc. are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0026] To keep the following description of the embodiments of this utility model clear and concise, the detailed descriptions of known functions and known components are omitted in this utility model.
[0027] As Figures 1 to 4 shown, a positioning device for machining a support seat of a handling cart includes a vertically arranged main pipe frame 1, a positioning unit 3 provided on the front side of the main pipe frame 1, a clamping unit 4 provided at the upper end of the main pipe frame 1, a side pipe frame 2 horizontally fixed on the right side of the main pipe frame 1, and a pressing unit 5 provided on the side pipe frame 2 and cooperating with both the positioning unit 3 and the clamping unit 4;
[0028] The positioning unit 3 includes a first seat plate 31 fixed on the main pipe frame 1, a first rotary frame 32 rotatably connected to the front side of the first seat plate 31, a first traction cylinder 33 rotatably connected to the lower side of the first seat plate 31, and two positioning modules symmetrically arranged on the left and right sides of the first rotary frame 32 respectively. The telescopic end of the first traction cylinder 33 is arranged forward and rotatably connected to the first rotary frame 32;
[0029] The positioning module includes a first support 34 detachably fixed on the first rotary frame 32 and adjustable in the front - rear direction for fixing position, a first adjusting block 35 detachably fixed on the first support 34 and adjustable in the front - rear direction for fixing position, a first pressing block 36 fixed on the rear side of the first adjusting block 35, and a first positioning pin 37 inserted and screwed in the first adjusting block 35. The end of the first positioning pin 37 passes backward through the first pressing block 36 and extends to the rear of the first pressing block 36;
[0030] The clamping unit 4 includes a top frame 411 fixed to the main pipe rack 1, a first swing arm 41 and a second swing arm 47 respectively rotatably connected to the left and right sides of the top frame 411, and a clamping cylinder 43 horizontally arranged behind the top frame 411. The fixed end of the clamping cylinder 43 is rotatably connected to the rear end of the first swing arm 41, and the telescopic end of the clamping cylinder 43 is rotatably connected to the rear end of the second swing arm 47;
[0031] The clamping unit 4 further includes a first base 44 and a second base 49 fixed to the front side of the top frame 411 and arranged on the left and right respectively, a second pressing block 46 fixed to the front end of the first swing arm 41 and cooperating with the first base 44, a third pressing block 48 fixed to the front end of the second swing arm 47 and cooperating with the second base 49, and a second positioning pin 45 and a third positioning pin 410 respectively horizontally inserted and screwed in the first base 44 and the second base 49;
[0032] The pressing unit 5 includes a bracket 56 fixed to the side pipe rack 2, an L-shaped seat plate 51 obliquely fixed to the bracket 56, a second rotary frame 53 rotatably connected to one end of the L-shaped seat plate 51, a second traction cylinder 52 rotatably connected to the other end of the L-shaped seat plate 51, a pressing beam 54 vertically fixed to the second rotary frame 53, and two fourth pressing blocks 55 fixed to the pressing beam 54. The telescopic end of the second traction cylinder 52 is rotatably connected to the second rotary frame 53.
[0033] On the front side of the top frame 411, there are also two card position components symmetrically distributed up and down. The card position components include an L-shaped bracket 6 detachably fixed to the top frame 411 and a clamping plate 7 detachably fixed to the L-shaped bracket 6 and capable of adjusting the fixed height up and down. The end of the clamping plate 7 forms a first bending section 71 outward.
[0034] On one side of the first adjusting block 35 in the left positioning module, there is also a first side frame 38 that can be adjusted and fixed in the front-back direction, and a first pressing head 39 is also fixed on the first side frame 38; on one side of the first adjusting block 35 in the right positioning module, there is also a second side frame 310 that can be adjusted and fixed in the front-back direction, and a second pressing head 311 is also fixed on the second side frame 310.
[0035] On the right side of the second pressing block 46, there is a first U-shaped groove 461 that cooperates with the end of the second positioning pin 45. On the left side of the third pressing block 48, there is a second U-shaped groove 481 that cooperates with the end of the third positioning pin 410.
[0036] On one side of the first adjusting block 35 in the right positioning module, there is also a baffle 312, and a second bending section 3121 is formed on the rear side edge of the baffle 312.
[0037] The top of the first adjusting block 35 forms a first bump 351 upward in front of the first pressing block 36, and the first positioning pin 37 is inserted and screwed into the first bump 351.
[0038] A cushion block 414 is also fixed to the front side of the top frame 411 above the second base 49. Correspondingly, a fifth pressing block 413 that cooperates with the cushion block 414 is also fixed to the front end of the second swing arm 47 above the third pressing block 48.
[0039] A first position sensor 313 is also embedded in the first pressing block 36 in one of the positioning modules on the right side; a protection block 57 is also fixed to the pressing beam 54, and a detachable second position sensor 58 is embedded between the protection block 57 and the pressing beam 54.
[0040] A third base block 415 is also fixed to the front side of the top frame 411 below the first base 44. A third position sensor 416 is embedded in the third base block 415, and a sixth pressing block 412 is also fixed to the front end of the first swing arm 41 below the second pressing block 46.
[0041] An end plate 417 that can be adjusted and fixed in the front-back direction is also fixed to the front side of the top frame 411 to the left of the first base 44. Two fork feet 4171 are formed outward on the front side of the end plate 417 and are arranged vertically.
[0042] Working principle:
[0043] The support seat is snapped backward between the two clamping plates 7, and the rear side of the support seat is attached to the first base 44, the second base 49, the third base block 415, and the cushion block 414 for preliminary fixation. Then, the structure on the left side of the support seat is snapped between the two fork feet 4171 on the end plate 417 to prevent vertical displacement. At the same time, the ends of the second positioning pin 45 and the third positioning pin 410 are inserted into the structure holes on the support seat. The telescopic end of the clamping cylinder 43 in the clamping unit 4 is driven to extend outward, thereby driving the front ends of the first swing arm 41 and the second swing arm 47 to swing backward toward the support seat until the second pressing block 46, the third pressing block 48, the fifth pressing block 413, and the sixth pressing block 412 are all pressed against the front side of the support seat. At this time, the ends of the second positioning pin 45 and the third positioning pin 410 are respectively inserted into the first U-shaped groove 461 and the second U-shaped groove 481.
[0044] When the sensing end of the third position sensor 416 detects that the distance between the support base and its sensing end reaches a certain value, it will drive the telescopic end of the first traction cylinder 33 in the positioning unit 3 to extend outwards, so as to drive both positioning modules to swing backwards towards the support base by means of the first rotary frame 32 until the first pressing block 36 in each positioning module presses tightly against the front side of the support base, and then the end of each first positioning pin 37 is inserted into the structural hole located on the front side of the support base; at the same time, it also drives the first side frame 38, the second side frame 310 and the baffle 312 to swing backwards until the first pressing head 39 and the second pressing head 311 both press tightly against the front side of the support base, and the baffle 312 fits against the right side of the support base.
[0045] When the sensing end of the first position sensor 313 detects that the distance between the support base and its sensing end reaches a certain value, it will drive the telescopic end of the second traction cylinder 52 in the pressing unit 5 to extend outwards, so as to drive both fourth pressing blocks 55 to swing backwards towards the support base by means of the second rotary frame 53 and the pressing beam 54 until both fourth pressing blocks 55 press tightly against the front side of the support base.
[0046] When the sensing end of the second position sensor 58 detects that the distance between the support base and its sensing end reaches a certain value, it indicates that all the fixing steps of the support base have been completed, and then the support base can be processed using welding or other processing equipment.
[0047] After the processing is completed, drive the telescopic ends of the clamping cylinder 43, the first traction cylinder 33 and the second traction cylinder 52 to contract inwards so that the second pressing block 46, the third pressing block 48, the fifth pressing block 413, the sixth pressing block 412, the first pressing head 39, the second pressing head 311, both first pressing blocks 36 and both fourth pressing blocks 55 all swing forward to reset and leave the support base, and then the support base can be taken off.
[0048] The utility model realizes the longitudinal fixing of the support base to facilitate subsequent processing and transfer, thereby facilitating the processing; in addition, it also realizes the automatic positioning of the support base, without manual operation, thereby simplifying the operation steps to achieve the effect of saving time and effort and improving the processing efficiency.
[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A positioning device for processing a support seat of a transport vehicle, characterized in that: It includes a vertically arranged main pipe frame, a positioning unit arranged at the front side of the main pipe frame, a clamping unit arranged at the upper end of the main pipe frame, a side pipe frame transversely fixed to the right side of the main pipe frame, and a pressing unit arranged on the side pipe frame and cooperating with the positioning unit and the clamping unit; The positioning unit includes a first seat plate fixed on the main frame, a first rotating frame rotatably connected to the front side of the first seat plate, a first traction cylinder rotatably connected to the lower side of the first seat plate, and two positioning modules symmetrically arranged on the left and right sides of the first rotating frame, wherein the telescopic end of the first traction cylinder is arranged forward and rotatably connected to the first rotating frame; The positioning module comprises a first support detachably fixed on the first rotating frame and capable of adjusting the fixed position forward and backward, a first adjusting block detachably fixed on the first support and capable of adjusting the fixed position forward and backward, a first pressing block fixed on the rear side of the first adjusting block, and a first positioning pin inserted and screwed in the first adjusting block, wherein the end of the first positioning pin passes through the first pressing block backward and extends to the rear of the first pressing block; The clamping unit comprises a top frame fixed on the main frame, a first swing arm and a second swing arm rotatably connected to the left and right sides of the top frame, and a clamping cylinder transversely arranged at the rear of the top frame, wherein the fixed end of the clamping cylinder is rotatably connected to the rear end of the first swing arm, and the telescopic end of the clamping cylinder is rotatably connected to the rear end of the second swing arm; The clamping unit further includes a first base and a second base fixed to the front side of the top frame and respectively arranged on the left and right sides, a second pressing block fixed to the front end of the first swing arm and cooperating with the first base, a third pressing block fixed to the front end of the second swing arm and cooperating with the second base, and a second positioning pin and a third positioning pin respectively inserted transversely and screwed into the first base and the second base; The clamping unit includes a bracket fixed on the side pipe rack, an L-shaped seat plate obliquely fixed on the bracket, a second rotating frame rotatably connected to one end of the L-shaped seat plate, a second traction cylinder rotatably connected to the other end of the L-shaped seat plate, a pressure beam vertically fixed on the second rotating frame, and two fourth pressure blocks fixed on the pressure beam, and the telescopic end of the second traction cylinder is rotatably connected to the second rotating frame.
2. A positioning device for processing a support seat of a transport vehicle according to claim 1, characterized in that: The front side of the top frame is also provided with two symmetrically distributed locking components, which include a detachable L-shaped bracket fixed to the top frame and a detachable clamp fixed to the L-shaped bracket and adjustable up and down at a fixed height, and a first bending section is formed outward at the end of the clamp.
3. A positioning device for processing a support seat of a transport vehicle according to claim 1, characterized in that: A first side frame that can be adjusted forward and backward to a fixed position is fixed on one side of the first adjustment block in a positioning module on the left, and a first pressure head is fixed on the first side frame; a second side frame that can be adjusted forward and backward to a fixed position is fixed on one side of the first adjustment block in a positioning module on the right, and a second pressure head is fixed on the second side frame.
4. A positioning device for processing a support seat of a transport vehicle according to claim 1, characterized in that: A first U-shaped groove cooperating with the end of the second positioning pin is formed on the right side of the second pressing block, and a second U-shaped groove cooperating with the end of the third positioning pin is formed on the left side of the third pressing block.
5. A positioning device for processing a support seat of a transport vehicle according to claim 1, characterized in that: A baffle is also fixed to one side of the first adjustment block in a positioning module on the right, and a second bending section is formed on the rear edge of the baffle.
6. A positioning device for processing a support seat of a transport vehicle according to claim 1, characterized in that: A cushion block located above the second base is also fixed to the front side of the top frame. Correspondingly, a fifth pressing block that cooperates with the cushion block and is located above the third pressing block is also fixed to the front end of the second swing arm.
7. A positioning device for processing a support seat of a transport vehicle according to claim 1, characterized in that: A first position sensor is also embedded in the first pressing block in a positioning module on the right side; a protection block is also fixed on the pressing beam, and a detachable second position sensor is also embedded between the protection block and the pressing beam.
8. A positioning device for processing a support seat of a transport vehicle according to claim 1, characterized in that: A third base block located below the first base is also fixed to the front side of the top frame, a third position sensor is also embedded in the third base block, and a sixth pressure block located below the second pressure block is also fixed to the front end of the first swing arm.
9. A positioning device for processing a support seat of a transport vehicle according to claim 1, characterized in that: The front side of the top frame is also fixed with an end plate which is located on the left side of the first base and can be adjusted to a fixed position forward and backward. The front side of the end plate is formed with two fork feet which are respectively arranged up and down.