Ceramic uniform compression molding equipment
By designing the feeding components and demolding components of the ceramic uniform pressing molding equipment, the risks of ceramic powder drifting and inhalation and inconvenience of mold release are solved, and automatic powder addition and automatic demolding of ceramic molding are realized, which improves safety and efficiency.
Patent Information
- Application Number
- CN202422052633.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-23
AI Technical Summary
Existing ceramic pressing equipment is prone to the risk of dust drifting and waste and staff inhalation when adding ceramic powder, and lacks effective demolding and rolling mechanisms to ensure workers' safety.
A ceramic uniform press forming device is designed, including feeding assembly and mold release assembly. The feeding assembly drives the bottom box to slide through a servo motor, automatically adding ceramic powder to the pressing tank to avoid exposure of powder. The release assembly automatically pushes the pressed ceramic out of the pressing range by driving the release plate upward.
Automatic ceramic powder addition and automatic molding of ceramic molding are realized, avoiding the risks of powder drifting and inhalation, improving worker safety and reducing manual operation.
Smart Images

Figure CN222972398U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic forming, in particular to a ceramic uniform pressing and forming device. Background Art
[0002] In the production process of ceramic products, pressing and forming is a key step. The ceramic pressing and forming device plays a key role in the ceramic production process, mainly used for uniformly pressing ceramic powder into a shape, and is an indispensable part of the ceramic manufacturing process:
[0003] In the existing pressing equipment, when adding ceramic powder, the powder is exposed outside and is likely to float into the air, causing waste and the risk of being inhaled by workers. Moreover, after pressing and forming, there is also a lack of an effect of demolding and pushing it out of the pressing range to ensure the safety of workers. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the shortcomings in the prior art that the powder is exposed outside and is likely to float into the air, causing waste and the risk of being inhaled by workers, and there is also a lack of an effect of demolding and pushing it out of the pressing range to ensure the safety of workers after pressing and forming, and a ceramic uniform pressing and forming device is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A ceramic uniform pressing and forming device, including a device main body, the device main body includes a base and a top cover fixedly arranged above the base through a bracket, a groove is opened at the top of the base, a pressing groove is opened at the inner wall of the top of the groove, an installation plate is arranged between the base and the top cover, and a mold base is fixedly arranged at the bottom of the installation plate;
[0007] A feeding assembly for adding ceramic powder into the pressing groove, the feeding assembly is arranged inside the groove, the feeding assembly includes a bottom box and a top plate, the bottom box is slidably arranged inside the groove, a discharge port is opened at the bottom of the bottom box, and the discharge port is matched with the pressing groove, the top plate is fixedly arranged at the top of the bottom box, and a feeding port is opened at the top of the top plate;
[0008] A demolding assembly for demolding the ceramic after pressing and forming, the demolding assembly is arranged inside the pressing groove.
[0009] In a possible design, the device main body further includes a hydraulic cylinder, the hydraulic cylinder is fixedly arranged at the bottom of the top cover, and the output shaft of the hydraulic cylinder is fixedly arranged at the top of the installation plate.
[0010] In a possible design, the feeding assembly further includes a servo motor. One side of the base is fixedly provided with an L-shaped plate. The servo motor is fixedly arranged on the inner wall of the bottom of the L-shaped plate. One inner wall of the L-shaped plate is rotatably provided with a threaded rod, and the other end of the threaded rod is fixedly arranged on the output shaft of the servo motor. One side of the base is provided with a sliding hole, and the sliding hole is communicated with the groove. One side of the bottom box is fixedly provided with a threaded block, and the threaded block extends to the outside of the groove through the sliding hole. The threaded block is threadedly sleeved on the outer wall of the threaded rod.
[0011] In a possible design, the demolding assembly includes a demolding plate. The demolding plate is slidably arranged inside the pressing groove. A connecting column is fixedly arranged at the bottom of the demolding plate, and the bottom end of the connecting column slidably penetrates through the base.
[0012] In a possible design, the demolding assembly further includes an outer cylinder and an inner rod. The outer cylinder is fixedly arranged on one side of the bottom of the mounting plate. A connecting strip is fixedly arranged at the bottom of the connecting column. The inner rod is fixedly arranged on one side of the top of the connecting strip. An inner cavity is formed inside the outer cylinder. The top end of the inner rod slidably penetrates through the base and the outer cylinder and extends into the inner cavity. A limiting circular plate is fixedly arranged at the top end of the inner rod.
[0013] In a possible design, a sliding groove is formed on one side of the bottom box. A sliding strip is fixedly arranged on one inner wall of the groove, and the sliding groove is slidably sleeved on the outer wall of the sliding strip.
[0014] In a possible design, extension plates are rotatably arranged on both sides of the base. A support rod is rotatably arranged at the bottom of the extension plate, and one end of the support rod is in contact with one side of the base.
[0015] In this application, during specific use, devices such as a pump are used to add ceramic powder into the interior of the bottom box through the feeding port. By driving the servo motor, the servo motor drives the threaded rod to rotate, thereby driving the threaded block to displace. The threaded block drives the bottom box to move. When the discharge port at the bottom of the bottom box is connected to the pressing groove, the powder will fall into the interior of the pressing groove. And when the bottom box is removed, its surface can be scraped flat. Until the bottom box moves to one end of the groove, the hydraulic cylinder is driven. The hydraulic cylinder drives the mold base to move downward through the mounting plate, so that the mold base enters the interior of the pressing groove to press the powder into shape. And when the mounting plate moves downward, the outer cylinder at the bottom of the mounting plate will gradually sleeve on the outer wall of the inner rod to shorten it, to ensure that the mounting plate can move downward smoothly. When the pressing is completed, the mounting plate is driven to move upward. When the mounting plate moves to the initial position, the limiting circular plate will just be at the bottom inner wall of the inner cavity. Then continue to control the mounting plate to move upward. At this time, the outer cylinder and the inner rod cannot continue to extend. At this time, when the mounting plate continues to move upward, it will drive the connecting bar to move upward through the outer cylinder and the inner rod. The connecting bar drives the demolding plate to move upward through the connecting column. The demolding plate will push out the pressed ceramic to achieve demolding. Then continue to drive the bottom box to move to the other side. By moving the bottom box, the pressed ceramic is pushed to the surface of the extension plate. Then drive the hydraulic cylinder to reset the demolding plate, and then drive the bottom box to move for feeding to perform the next pressing operation, so as to achieve no need for manual feeding and avoid the problems of easy pollution and waste caused by the powder being exposed outside.
[0016] In the present utility model, for the ceramic uniform pressing and forming device, through the feeding assembly, it can achieve storing the ceramic powder in the interior of the bottom box, thereby avoiding the risk that the powder is exposed outside and easily drifts into the air, causing waste and being inhaled by the staff. And through the drive of the servo motor, automatic feeding can be realized, thus replacing the original workload of manual labor.
[0017] In the present utility model, for the ceramic uniform pressing and forming device, through the demolding assembly, after the ceramic is pressed into shape, it can achieve pushing it out to complete demolding by controlling the demolding plate to move upward, and the ceramic can be directly pushed out of the pressing range during subsequent feeding.
[0018] In the present utility model, during use, through the feeding assembly, automatic feeding can be realized, and the ceramic powder can be restricted inside the bottom box, avoiding the risk that the powder is exposed outside and easily drifts into the air, causing waste and being inhaled by the staff.
[0019] Through the demolding assembly, it can achieve automatically pushing out to complete demolding after it is pressed into shape, thereby increasing the practicability of the device. Description of the Drawings
[0020] Figure 1Schematic diagram of the main structure of a ceramic uniform pressing and forming device proposed by the present utility model;
[0021] Figure 2 Explosion structure diagram of a ceramic uniform pressing and forming device proposed by the present utility model;
[0022] Figure 3 Cross-sectional structure diagram of a ceramic uniform pressing and forming device proposed by the present utility model;
[0023] Figure 4 For the present utility model Figure 3 Enlarged structure diagram of part A in
[0024] In the figure: 1, base; 2, feeding assembly; 3, mounting plate; 4, top cover; 5, hydraulic cylinder; 6, die holder; 7, pressing groove; 8, demolding plate; 9, support rod; 10, groove; 11, extension plate; 12, L-shaped plate; 13, top plate; 14, feeding port; 15, bottom box; 16, servo motor; 17, threaded block; 18, threaded rod; 19, inner rod; 20, connecting strip; 21, connecting column; 22, sliding hole; 23, outer cylinder; 24, inner cavity; 25, limiting circular plate; 26, sliding strip; 27, sliding groove. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0026] Embodiment 1
[0027] Refer to Figure 1 , a pressing and forming device, which is applied in the field of ceramic forming, including: a device main body, a feeding assembly and a demolding assembly. The device main body is composed of a base 1, a top cover 4, a mounting plate 3 and a die holder 6. A groove 10 is opened at the top of the base 1, and a pressing groove 7 is further opened on the inner wall of the top of the groove 10. The mounting plate 3 is arranged between the base 1 and the top cover 4, and the die holder 6 is fixed to the bottom of the mounting plate 3.
[0028] Refer to Figure 2 , the feeding assembly 2 is used to add ceramic powder into the pressing groove 7. This assembly includes a bottom box 15 and a top plate 13. The bottom box 15 is slidably arranged in the groove 10, and its bottom is provided with a discharge port that matches the pressing groove 7. When the bottom box 15 slides past the pressing groove 7, the powder will fall into it. The top plate 13 is fixed to the top of the bottom box 15, and a feeding port 14 is opened on the top of the top plate 13 for adding ceramic powder.
[0029] Refer to Figure 3, the demolding component is used to remove the pressed ceramic from the pressing groove 7. This component mainly includes a demolding plate 8, which is slidably arranged inside the pressing groove 7, and a connecting column 21 is fixed to its bottom. The bottom end of the connecting column 21 slidably penetrates through the base 1. By driving the connecting column 21 upward, the demolding plate 8 is driven to move to remove the pressed ceramic.
[0030] This application can be used in the field of ceramic forming, and can also be used in other fields applicable to this application.
[0031] Embodiment 2
[0032] Reference Figure 1 , based on Embodiment 1, an improvement is made: A ceramic uniform pressing and forming device, which is applied to the field of ceramic forming. The main body of the device further includes a hydraulic cylinder 5, which is fixed to the bottom of the top cover 4, and its output shaft is fixedly connected to the top of the mounting plate 3, for providing the power required for pressing the ceramic.
[0033] Refer to Figure 2 , the feeding component 2 is also equipped with a servo motor 16, which is fixed on the L-shaped plate 12 on one side of the base 1. A threaded rod 18 is rotatably arranged on the inner wall of one side of the L-shaped plate 12, and the other end of the threaded rod 18 is fixedly connected to the output shaft of the servo motor 16. A sliding hole 22 is opened on one side of the base 1, and the sliding hole 22 communicates with the groove 10. A threaded block 17 is fixed to one side of the bottom box 15, and the threaded block 17 extends to the outside of the groove 10 through the sliding hole 22 and is threadedly sleeved on the outer wall of the threaded rod 18. In this way, the rotation of the servo motor 16 can drive the bottom box 15 to slide in the groove 10, so as to realize the addition of ceramic powder.
[0034] To ensure the stability of the bottom box 15 during the sliding process, a sliding groove 27 is opened on one side of the bottom box 15, and a sliding strip 26 is fixedly arranged on the inner wall of one side of the groove 10. The sliding groove 27 is slidably sleeved on the outer wall of the sliding strip 26, so as to provide stable guidance for the sliding of the bottom box 15.
[0035] To facilitate the handling and storage of the device, extension plates 11 are rotatably arranged on both sides of the base 1. A support rod 9 is rotatably arranged at the bottom of the extension plate 11, and one end of the support rod 9 is attached to one side of the base 1. In this way, when the device needs to be moved or stored, the extension plates 11 and the support rods 9 can be retracted to reduce the occupied space of the device.
[0036] Refer to Figure 4, the demolding assembly further includes an outer cylinder 23 and an inner rod 19. The outer cylinder 23 is fixed to one side of the bottom of the mounting plate 3. A connecting bar 20 is fixed to the bottom of the connecting column 21, and the inner rod 19 is fixed to one side of the top of the connecting bar 20. An inner cavity 24 is formed inside the outer cylinder 23. The top end of the inner rod 19 slides through the base 1 and the outer cylinder 23 and extends into the inner cavity 24. A limiting circular plate 25 is also fixedly arranged at the top end of the inner rod 19 to prevent the inner rod 19 from slipping out of the outer cylinder 23.
[0037] Specifically, use equipment such as a pump to add ceramic powder into the inner part of the bottom box 15 through the feeding port 14. Drive the servo motor 16 to drive the bottom box 15 to move. When the discharge port at the bottom of the bottom box 15 is communicated with the pressing groove 7, the powder will fall into the inner part of the pressing groove 7. And when the bottom box 15 is removed, its surface can be scraped flat. Until the bottom box 15 moves to one end of the groove 10, drive the hydraulic cylinder 5. The hydraulic cylinder 5 drives the die holder 6 to move downward through the mounting plate 3, so that the die holder 6 enters the inner part of the pressing groove 7 to press the powder to make it shaped. And when the mounting plate 3 moves downward, the outer cylinder 23 at the bottom of the mounting plate 3 will gradually sleeved on the outer wall of the inner rod 19 to make it shorten, to ensure that the mounting plate 3 can move downward smoothly. When the pressing is completed, drive the mounting plate 3 to move upward. When the mounting plate 3 moves to the initial position, the limiting circular plate 25 will just be at the bottom inner wall of the inner cavity 24. Then continue to control the mounting plate 3 to move upward. At this time, the outer cylinder 23 and the inner rod 19 cannot continue to extend. At this time, when the mounting plate 3 continues to move upward, it will drive the connecting bar 20 to move upward through the outer cylinder 23 and the inner rod 19. The connecting bar 20 drives the demolding plate 8 to move upward through the connecting column 21. The demolding plate 8 will push out the pressed ceramic to realize demolding. Then continue to drive the bottom box 15 to move to the other side. Push the pressed ceramic to the surface of the extension plate 11 through the movement of the bottom box 15. Then drive the hydraulic cylinder 5 to reset the demolding plate 8. Then drive the bottom box 15 to move to add materials to perform the next pressing operation, so as to achieve no need for manual feeding and avoid the problems that the powder is easily polluted and wasted when exposed outside.
[0038] However, as is well known to those skilled in the art, the working principles and wiring methods of the hydraulic cylinder 5 device and the servo motor 16 device are common knowledge. They all belong to conventional means or well-known common sense, so they will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.
[0039] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A ceramic isostatic pressing device, characterized in that: include: The device body comprises a base (1) and a top cover (4) fixedly arranged above the base (1) by a bracket, a groove (10) is provided at the top of the base (1), a pressing groove (7) is provided at the top inner wall of the groove (10), a mounting plate (3) is provided between the base (1) and the top cover (4), and a mold base (6) is fixedly arranged at the bottom of the mounting plate (3); A feeding assembly (2) is used to add ceramic powder to the interior of the pressing groove (7), the feeding assembly (2) is arranged inside the groove (10), the feeding assembly (2) comprises a bottom box (15) and a top plate (13), the bottom box (15) is slidably arranged inside the groove (10), a discharge port is provided at the bottom of the bottom box (15), and the discharge port is matched with the pressing groove (7), the top plate (13) is fixedly arranged on the top of the bottom box (15), and a feeding port (14) is provided at the top of the top plate (13); The demoulding component is used to demould the pressed ceramics, and the demoulding component is arranged inside the pressing groove (7).
2. A ceramic isostatic pressing device according to claim 1, characterized in that: The equipment body also includes a hydraulic cylinder (5), which is fixedly arranged at the bottom of the top cover (4), and the output shaft of the hydraulic cylinder (5) is fixedly arranged at the top of the mounting plate (3).
3. A ceramic isostatic pressing device according to claim 2, characterized in that: The feeding assembly (2) further comprises a servo motor (16); an L-shaped plate (12) is fixedly arranged on one side of the base (1); the servo motor (16) is fixedly arranged on the bottom inner wall of the L-shaped plate (12); a threaded rod (18) is rotatably arranged on the inner wall of one side of the L-shaped plate (12); and the other end of the threaded rod (18) is fixedly arranged on the output shaft of the servo motor (16); a sliding hole (22) is opened on one side of the base (1), and the sliding hole (22) is connected to the groove (10); a threaded block (17) is fixedly arranged on one side of the bottom box (15), and the threaded block (17) extends to the outside of the groove (10) through the sliding hole (22); and the threaded block (17) is threadedly sleeved on the outer wall of the threaded rod (18).
4. A ceramic isostatic pressing device according to claim 3, characterized in that: The demoulding assembly comprises a demoulding plate (8), wherein the demoulding plate (8) is slidably arranged inside the pressing groove (7), a connecting column (21) is fixedly arranged at the bottom of the demoulding plate (8), and the bottom end of the connecting column (21) slides through the base (1).
5. A ceramic isostatic pressing device according to claim 4, characterized in that: The demoulding assembly further comprises an outer cylinder (23) and an inner rod (19); the outer cylinder (23) is fixedly arranged on one side of the bottom of the mounting plate (3); a connecting strip (20) is fixedly arranged on the bottom of the connecting column (21); the inner rod (19) is fixedly arranged on one side of the top of the connecting strip (20); an inner cavity (24) is provided inside the outer cylinder (23); the top end of the inner rod (19) slides through the base (1) and the outer cylinder (23) and extends to the inside of the inner cavity (24); a limiting circular plate (25) is fixedly arranged on the top end of the inner rod (19).
6. A ceramic isostatic pressing device according to claim 3, characterized in that: A slide groove (27) is provided on one side of the bottom box (15), a slide bar (26) is fixedly provided on the inner wall of one side of the groove (10), and the slide groove (27) is slidably sleeved on the outer wall of the slide bar (26).
7. The ceramic isostatic pressing device according to claim 1, characterized in that: Extension plates (11) are rotatably provided on both sides of the base (1), a support rod (9) is rotatably provided on the bottom of the extension plate (11), and one end of the support rod (9) is in contact with one side of the base (1).