Environment-friendly printing plate roller with high printing endurance rate

By designing the pattern roller surface of the detachable connected core roller and corrosion-resistant coating, and setting a hollow chamber in the core roller, the problem of the printing plate roller being susceptible to corrosion and damage during the printing process is solved, and the effect of high printing resistance and low replacement cost is achieved.

CN222972969UActive Publication Date: 2025-06-13HAINING YUNCHENG PLATE-MAKING CO LTD
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Patent Information

Application Number
CN202422115082.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-13
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing printing plate rollers are susceptible to ink corrosion and damage during printing, resulting in reduced printing resistance and high replacement cost.

Method used

A high-print resistance environmentally friendly printing plate roller is designed, which includes a detachable connected core roller and a pattern roller surface, the surface of which is coated with a corrosion-resistant coating, and a hollow chamber is provided in the core roller to reduce weight.

Benefits of technology

It effectively improves the printing resistance and service life of the printing plate roller, reduces replacement and installation costs, and avoids expansion and deformation caused by temperature changes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly printing plate roller with high printing endurance rate, which comprises a printing plate roller main body, the printing plate roller main body comprises a core roller, roller shafts are fixed at two ends of the core roller, a plurality of hollow cavities are formed in the core roller, the surface of the core roller is detachably connected with a pattern roller surface, and the pattern roller surface is connected with a roller shaft. The surface of the pattern roller surface is evenly coated with a corrosion-resistant coating, a plurality of sliding grooves are formed in the surface of the core roller, only one end of each sliding groove is open, a sliding rod corresponding to the sliding grooves is fixedly connected to the inner side of the pattern roller surface, and a fixing groove corresponding to the open ends of the sliding grooves is formed in one end side of the core roller. And two fixing rings are detachably connected in the fixing groove. The printing roller is light in weight and convenient to replace and install, the printing roller surface is not prone to being damaged, the printing roller surface is convenient to replace, the replacement cost is low, and the printing endurance rate is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of printing plate cylinders, in particular to a high printing resistance and environment-friendly printing plate cylinder. Background Art

[0002] A printing press is a machine for printing words and images. Modern printing presses generally consist of mechanisms such as plate loading, inking, impression, and paper feeding. Its working principle is to first make the words and images to be printed into a printing plate, install it on the printing press, and then apply ink manually or by the printing press to the places with words and images on the printing plate, and then directly or indirectly transfer it to paper or other printing substrates, so as to reproduce the same printed matter as the printing plate.

[0003] The printing plate cylinder is also called a steel cylinder, which is divided into a hollow cylinder and a solid cylinder, a cylinder with a shaft and a cylinder without a shaft. It is generally used for plate making. The surface of the cylinder is plated with copper, and after the pattern is engraved by an intaglio electronic engraving machine, a layer of chromium is plated to carry out batch printing work.

[0004] However, during the printing process, the corrosiveness of the ink often damages the surface of the printing plate cylinder, thus reducing the printing resistance of the printing plate cylinder and increasing the printing cost; and when replacing the printing plate cylinder, the whole printing plate cylinder needs to be disassembled and then a printing plate cylinder with a different printing pattern needs to be reinstalled. This process is often inconvenient for installation operation due to the large weight of the printing itself. To solve the above problems, the utility model proposes a high printing resistance and environment-friendly printing plate cylinder. Content of the Utility Model

[0005] The utility model aims to solve at least one of the technical problems in the related art to some extent. For this reason, an object of the utility model is to propose a high printing resistance and environment-friendly printing plate cylinder with light weight, convenient replacement and installation, the printing roller surface is not easily damaged, the printing roller surface is convenient to replace and the replacement cost is low, and the printing resistance is high.

[0006] The technical solution is as follows:

[0007] A high printing resistance and environment-friendly printing plate cylinder includes a plate cylinder main body. The plate cylinder main body includes a core roller. Both ends of the core roller are fixedly provided with roller shafts. A plurality of chambers are formed in a hollow manner inside the core roller. The surface of the core roller is detachably connected with a pattern roller surface. The surface of the pattern roller surface is evenly coated with a corrosion-resistant coating. A plurality of chutes are provided on the surface of the core roller. Only one end of each chute is open. Corresponding to the chute, a slide bar is fixedly connected to the inner side of the pattern roller surface. Corresponding to the open end of the chute, a fixing groove is provided on one side of one end of the core roller. Two fixing rings are detachably connected in the fixing groove.

[0008] Furthermore, both ends of the chamber are open. The cross-section of the chamber is fan-shaped. The chambers are spaced apart and evenly distributed.

[0009] Furthermore, the pattern roller surface is made of elastic rubber.

[0010] Furthermore, a through hole with a matching size is provided on the inner side of the pattern roller surface corresponding to the core roller.

[0011] Furthermore, the size of the sliding rod matches the size of the sliding groove, and one end of the sliding rod is aligned with one end of the pattern roller surface.

[0012] Furthermore, the two fixing rings have matching sizes. After the two fixing rings are spliced, the size matches the size of the fixing groove. The fixing ring and the fixing groove are detachably connected by screwing with a fixing nut. A plurality of connecting screw holes are provided on both fixing rings corresponding to the fixing nut, and fixing screw holes are provided in the fixing groove corresponding to the connecting screw holes.

[0013] Furthermore, the length dimension of the pattern roller surface matches the length dimension of the core roller after removing the fixing groove.

[0014] Advantages of the present utility model:

[0015] 1. By detachably connecting the printing roller surface to the surface of the core roller and evenly coating a corrosion-resistant coating on the surface of the roller surface, the roller surface of the printing plate roller in the present utility model is not easily damaged by corrosive ink. The printing roller surface is also very convenient to replace and install, and the cost of replacement and installation is low, which can effectively improve the service life of the printing plate roller of the present utility model and reduce the production cost of plate roller printing.

[0016] 2. By providing a plurality of hollow chambers in the core roller, not only can the self-weight of the plate roller of the present utility model be effectively reduced, making the plate roller of the present utility model more convenient for transportation and installation, but also the hollow chambers are different from sealed cavities and are not easily affected by the change of the plate roller temperature and expand and deform, which can effectively increase the service life of the plate roller of the present utility model. Description of the Drawings

[0017] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0018] Figure 1 is a schematic structural diagram of the present utility model.

[0019] Figure 2 is a schematic structural diagram of the disassembled present utility model.

[0020] Figure 3 is a schematic structural diagram of the core roller in the present utility model.

[0021] Figure 4This is a schematic structural diagram of the roll surface in the present utility model.

[0022] Figure 5 This is a schematic structural diagram of the fixing structure in the present utility model.

[0023] In the figure: 1, core roll; 2, pattern roll surface; 3, fixing ring; 4, fixing nut; 101, roll shaft; 102, chamber; 103, chute; 104, fixing screw hole; 105, fixing groove; 201, slide bar; 301, connecting screw hole. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0025] The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model.

[0026] Please refer to Figures 1 to 5 As shown, a high printing resistance and environmentally friendly printing plate roll includes a plate roll body. The plate roll body includes a core roll 1. Both ends of the core roll 1 are fixedly provided with roll shafts 101. A plurality of hollow chambers 102 are formed in the core roll 1. Both ends of the chambers 102 are open. The cross-section of the chambers 102 is fan-shaped. The chambers 102 are spaced apart and evenly distributed. The pattern roll surface 2 is detachably connected to the surface of the core roll 1.

[0027] According to the above solution, by arranging a plurality of hollow chambers 102 with open ends in the core roll 1, the present utility model can not only effectively reduce the weight of the printing plate roll itself, making the plate roll lighter and easier to operate during replacement and installation, but also the hollow chambers 102 are different from sealed hollow cavities and are not easily affected by the temperature change of the plate roll, so as to avoid expansion and deformation of the plate roll body.

[0028] Such as Figure 2 and Figure 4 , the pattern roll surface 2 is made of elastic rubber, and a corrosion-resistant coating is evenly coated on the surface of the pattern roll surface 2. A through port with a matching size is provided on the inner side of the pattern roll surface 2 corresponding to the core roll 1. The length dimension of the pattern roll surface 2 matches the length dimension of the core roll 1 excluding the fixing groove 105.

[0029] According to the above solution, in the present utility model, an elastic rubber material is selected to make the pattern roller surface 2, and a corrosion-resistant coating is applied on the surface of the pattern roller surface 2. This can not only reduce the manufacturing cost of the pattern roller surface 2 and the self-weight of the pattern roller surface 2, but also effectively improve the tolerance of the pattern roller surface 2 to corrosive ink and increase the printing rate of the pattern roller surface 2.

[0030] As Figure 2 , Figure 3 and Figure 5 , a plurality of sliding grooves 103 are provided on the surface of the core roller 1. Only one end of each sliding groove 103 is open. Corresponding to the sliding grooves 103, a sliding rod 201 is fixedly connected to the inner side of the pattern roller surface 2. The size of the sliding rod 201 matches the size of the sliding groove 103. One end of the sliding rod 201 is aligned with one end of the pattern roller surface 2. Corresponding to the open end of the sliding groove 103, a fixing groove 105 is provided on one end side of the core roller 1. Two fixing rings 3 are detachably connected in the fixing groove 105. The two fixing rings 3 have matching sizes. After the two fixing rings 3 are spliced, their size matches the size of the fixing groove 105. The fixing ring 3 and the fixing groove 105 are detachably screwed together via a fixing nut 4. A plurality of connecting screw holes 301 are provided on both fixing rings 3 corresponding to the fixing nut 4, and fixing screw holes 104 are provided in the fixing groove 105 corresponding to the connecting screw holes 301.

[0031] According to the above solution, in the present utility model, the pattern roller surface 2 is detachably connected to the surface of the core roller 1, making it easier to replace the printing pattern of the printing plate roller in the present utility model and with a lower replacement cost.

[0032] Among them, the function of the fixing ring 3 is to limit and fix the pattern roller surface 2 slidingly connected to the surface of the core roller 1.

[0033] When replacing the pattern roller surface 2, the fixing ring 3 is removed from the fixing groove 105, and the original pattern roller surface 2 is slid out of the core roller 1 from the open end of the sliding groove 103. Then, the new pattern roller surface 2 is slid onto the surface of the core roller 1 from the open end of the sliding groove 103. Finally, the fixing ring 3 is fixedly connected to the fixing groove 105 again, and the pattern replacement of the printing plate roller can be easily completed.

[0034] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent replacements or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A high-printing-life environmentally friendly printing plate roller, characterized in that: The invention comprises a plate roller body, wherein the plate roller body comprises a core roller, roller shafts are fixed at both ends of the core roller, a plurality of chambers are formed in the hollow core roller, a pattern roller surface is detachably connected to the surface of the core roller, a corrosion-resistant coating is evenly coated on the surface of the pattern roller surface, a plurality of slide grooves are provided on the surface of the core roller, and only one end of the slide groove is open, a slide rod is fixedly connected to the inner side of the pattern roller surface corresponding to the slide groove, a fixing groove is provided on one end side of the core roller corresponding to the open end of the slide groove, and two fixing rings are detachably connected in the fixing groove.

2. The high-running-rate environmentally friendly printing plate roller according to claim 1, characterized in that: Both ends of the chamber are open, the cross section of the chamber is fan-shaped, and the chambers are spaced and evenly distributed.

3. The high-running-rate environmentally friendly printing plate roller according to claim 1, characterized in that: The pattern roller surface is made of elastic rubber.

4. The high-running-rate environmentally friendly printing plate roller according to claim 1, characterized in that: Corresponding to the core roller, a through opening with matching size is arranged on the inner side of the pattern roller surface.

5. The high-running-rate environmentally friendly printing plate roller according to claim 1, characterized in that: The size of the slide bar matches the size of the slide groove, and one end of the slide bar is aligned with one end of the pattern roller surface.

6. The high-running-rate environmentally friendly printing plate roller according to claim 1, characterized in that: The sizes of the two fixing rings match, and the sizes of the two fixing rings after splicing match the sizes of the fixing grooves. The fixing rings and the fixing grooves are detachably screwed together via fixing nuts. Corresponding to the fixing nuts, a plurality of connecting screw holes are provided on the two fixing rings, and corresponding to the connecting screw holes, fixing screw holes are provided in the fixing grooves.

7. The high-running-rate environmentally friendly printing plate roller according to claim 1, characterized in that: The length dimension of the pattern roller surface matches the length dimension of the core roller after removing the fixing groove.