Bulk material recovery deviation rectifying device

By designing a bulk material recovery and deviation correction device including floating wire mechanism, transverse wire mechanism, front wire wheel and rear wire wheel, the problem of welding wire bulk material squirting or deviation during the recycling process is solved, and effective correction and smooth winding of welding wire is achieved to meet the requirements of reuse.

CN222974575UActive Publication Date: 2025-06-13TIANJIN DAQIAO METAL WELDING WIRE CO LTD
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Patent Information

Application Number
CN202421690776.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-13
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The bulk materials produced during welding wire production are prone to squirming or deviating during the recycling process, resulting in difficulty in recycling and utilization.

Method used

A bulk material recycling and deviation correction device is designed, including a floating wire mechanism, a transverse wire mechanism, a front wire wheel and a rear wire wheel. Through these mechanisms, the recovered wire is corrected and suppressed, and the welding wire is straightened to ensure smooth winding.

Benefits of technology

Effectively correct deviations and suppress wire twitching, ensuring that the wire can be wound smoothly on the recycling tray, meeting the requirements for reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bulk material recovery deviation rectifying device which comprises a fixing base, a foundation frame is installed on the fixing base, and a floating wire guiding mechanism, a transverse wire guiding mechanism, a front wire guiding wheel and a rear wire guiding wheel are sequentially installed on the foundation frame from front to back. A front limiting roller is arranged on the front limiting frame, a rear limiting frame is arranged on the foundation frame, and a front limiting frame and a rear limiting roller are arranged on the rear limiting frame; a base is fixed to the front end of the foundation frame, a rotating shaft is rotationally installed at the front end of the base, two wire guide rollers are installed at the rear end of the base side by side, a U-shaped swing frame is installed at the upper end of the rotating shaft, and anti-abrasion wire guide columns are arranged on the inner walls of a left side plate and a right side plate of the swing frame. By means of the floating wire guiding mechanism, the transverse wire guiding mechanism, the front wire guiding wheel and the rear wire guiding wheel, recycled welding wires can be effectively guided, movement of the welding wires can be restrained, meanwhile, the welding wires can be straightened, it is guaranteed that the recycled welding wires can be smoothly wound on a recycling material disc, and the using requirement for reutilization is met.
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Description

Technical Field

[0001] The invention belongs to the technical field of wire welding rod production equipment, and particularly relates to a device for rectifying and recycling loose materials. Background Art

[0002] During the production process of wire welding rods, there are often trays with a small amount of remaining wire welding rods. For example, wire breakage often occurs during the production process. When wire breakage occurs, if the amount of wire on the tray is small, the tray will be directly removed, a new tray will be replaced, and the tray wound with wire before wire breakage will be transported to the recycling area for recycling. Or when there is a small amount of wire remaining on the unused tray, it will no longer be put into production, and at this time, the tray with a small amount of remaining wire will also be transported to the recycling area for unified recycling. These recycled loose materials can be used in occasions with low requirements, can be effectively utilized, and bring good economic benefits. However, since these loose wire welding rods are not tightly and orderly arranged, they will inevitably become loose during the transportation process, resulting in local coiling or bending of the wire, and being prone to crosstalk or deviation during recycling, which brings difficulties to recycling. Therefore, it is necessary to study a device that can effectively straighten the loose wire welding rods. Summary of the Invention

[0003] In view of this, the invention aims to overcome the defects in the prior art and proposes a device for rectifying and recycling loose materials.

[0004] To achieve the above object, the technical solution of the invention is realized as follows:

[0005] A device for rectifying and recycling loose materials, characterized in that: it includes a fixed seat, on which a basic frame is installed. The basic frame is successively installed with a floating wire guiding mechanism, a transverse wire guiding mechanism, a front wire guiding wheel and a rear wire guiding wheel from front to back; a front limiting frame is provided on the basic frame corresponding to the front wire guiding wheel, a front limiting roller is provided on the front limiting frame, and a rear limiting frame is provided on the basic frame corresponding to the rear wire guiding wheel, and a rear limiting roller is provided on the rear limiting frame; a base is fixed at the front end of the basic frame, a rotating shaft is rotatably installed at the front end of the base, two wire guiding rollers are arranged side by side at the rear end, a "U"-shaped swinging frame is installed at the upper end of the rotating shaft, anti-wear wire guiding columns are provided on the inner walls of the left and right side plates of the swinging frame, and the anti-wear wire guiding columns are arranged on the side plates close to the wire incoming direction.

[0006] Further, the front wire guiding wheel and the rear wire guiding wheel are both arranged corresponding to the gap between the two wire guiding rollers, and wire guiding grooves are provided on the outer circumferential surfaces of the front wire guiding wheel and the rear wire guiding wheel.

[0007] Further, the front limiting roller is arranged close to the upper edge of the front wire guiding wheel, and the axis of the front limiting roller is parallel to the axis of the front wire guiding wheel.

[0008] Further, the rear limiting roller is arranged close to the upper edge of the rear wire guiding wheel, and the axis of the rear limiting roller is parallel to the axis of the rear wire guiding wheel.

[0009] Further, a wire guiding roller mounting shaft is provided on the base, and the wire guiding roller is detachably mounted on the wire guiding roller mounting shaft.

[0010] Further, a plurality of fixing holes are symmetrically provided on the fixing seat.

[0011] Further, both the front limiting frame and the rear limiting frame are detachably mounted on the base frame by bolts.

[0012] Further, the anti-wear wire column is fixedly welded to the side plate of the swing frame.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] The present invention has a reasonable structural design. Through the floating wire mechanism, the lateral wire mechanism, the front wire wheel and the rear wire wheel, the recovered welding wire can be effectively corrected and the crosstalk of the welding wire can be suppressed. At the same time, the welding wire can be straightened to ensure that the recovered welding wire can be smoothly wound on the recovery coil and meet the usage requirements for reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0016] Figure 1 is a schematic structural diagram of the present invention;

[0017] Figure 2 is a schematic diagram of the swing frame in the present invention;

[0018] Figure 3 is a schematic diagram when the present invention is applied. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0020] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.

[0021] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific circumstances.

[0022] The present invention will be described in detail below with reference to the drawings and in conjunction with embodiments.

[0023] A bulk material recovery deviation correction device, as Figure 1 and Figure 2 shown, includes a fixed seat 1, on which a base frame 2 is mounted. The base frame is successively mounted with a floating wire guiding mechanism, a transverse wire guiding mechanism, a front wire guiding wheel 3, and a rear wire guiding wheel 4 from front to rear; a front limiting frame 5 is provided corresponding to the front wire guiding wheel on the base frame, a front limiting roller 6 is provided on the front limiting frame, and a rear limiting frame 7 is provided corresponding to the rear wire guiding wheel on the base frame, and a rear limiting roller 8 is provided on the rear limiting frame; a base 9 is fixed at the front end of the base frame, a rotating shaft 10 is rotatably mounted at the front end of the base, and two wire rollers 11 are arranged side by side at the rear end. An inverted U-shaped swing frame 12 is mounted at the upper end of the rotating shaft. Anti-wear wire columns 14 are provided on the inner walls of the left and right side plates 13 of the swing frame, and the anti-wear wire columns are arranged on the side of the side plate close to the incoming direction of the welding wire 15.

[0024] The front wire guiding wheel and the rear wire guiding wheel are both arranged corresponding to the gap between the two wire rollers, and wire grooves are provided on the outer circumferential surfaces of the front wire guiding wheel and the rear wire guiding wheel. A wire roller mounting shaft is provided on the base, and the wire roller is detachably mounted on the wire roller mounting shaft.

[0025] Generally, a plurality of fixing holes are symmetrically provided on the fixing base, and the fixing base is fixed to the equipment by screws passing through the fixing holes. Both the front limiting frame and the rear limiting frame are detachably mounted on the base frame by bolts. The anti-wear wire column is welded and fixed to the side plate of the swing frame. The front limiting roller is arranged near the upper edge of the front wire wheel, and the axis of the front limiting roller is parallel to the axis of the front wire wheel. The rear limiting roller is arranged near the upper edge of the rear wire wheel, and the axis of the rear limiting roller is parallel to the axis of the rear wire wheel.

[0026] When recycling the welding wire, first pass the welding wire on the wire reel with loose materials through between the two side plates of the swing frame, between the two wire rollers, the wire groove of the front wire wheel, and the wire groove of the rear wire wheel, as Figure 3 shown. Then fix the end of the welding wire to the recycling wire reel, and drive the recycling wire reel and the wire reel with loose materials to rotate synchronously, so that the welding wire on the wire reel with loose materials is wound around the recycling wire reel in sequence. When the welding wire passes through the floating wire mechanism, the deviated or cuffed welding wire will touch one side (on the side plate) of the anti-wear wire column in the floating wire mechanism, thereby realizing the preliminary limiting and guiding of the welding wire. When the welding wire passes through the two wire rollers, the welding wire can be further guided and straightened. When the welding wire passes through the front wire wheel and the rear wire wheel in sequence, the movement direction of the welding wire can be ensured to be stable, and the welding wire can be further straightened, ensuring that the welding wire wound on the recycling wire reel is smooth and meets the conditions for reuse.

[0027] The structure design of the present invention is reasonable. Through the floating wire mechanism, the transverse wire mechanism, the front wire wheel and the rear wire wheel, the welding wire to be recycled can be effectively corrected, the culling of the welding wire can be inhibited, and at the same time, the welding wire can be straightened, ensuring that the recycled welding wire can be smoothly wound on the recycling wire reel and meeting the usage requirements for reuse.

[0028] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A bulk material recovery and correction device, characterized in that: It includes a fixed seat, on which a base frame is installed. A floating wire mechanism, a transverse wire mechanism, a front wire wheel and a rear wire wheel are successively installed on the base frame from front to back; a front limit frame is provided on the base frame corresponding to the front wire wheel, a front limit roller is provided on the front limit frame, and a rear limit frame is provided on the base frame corresponding to the rear wire wheel, and a rear limit roller is provided on the rear limit frame; a base is fixed at the front end of the base frame, a rotating shaft is rotatably installed at the front end of the base, and two wire rollers are arranged side by side at the rear end. An inverted U-shaped swing frame is installed at the upper end of the rotating shaft. Anti-wear wire columns are provided on the inner walls of the left and right side plates of the swing frame, and the anti-wear wire columns are all arranged on the side of the side plate close to the incoming wire direction.

2. A bulk material recovery and deviation correction device according to claim 1, characterized in that: The front wire wheel and the rear wire wheel are both arranged corresponding to the gap between the two wire rollers, and wire grooves are provided on the outer circumferential surfaces of the front wire wheel and the rear wire wheel.

3. A bulk material recovery and deviation correction device according to claim 1, characterized in that: The front limit roller is arranged close to the upper edge of the front wire wheel, and the axis of the front limit roller is parallel to the axis of the front wire wheel.

4. The bulk material recovery and deviation correction device according to claim 1 is characterized in that: The rear limit roller is arranged close to the upper edge of the rear wire wheel, and the axis of the rear limit roller is parallel to the axis of the rear wire wheel.

5. The bulk material recovery and deviation correction device according to claim 1 is characterized in that: A wire roller mounting shaft is provided on the base, and the wire roller is detachably mounted on the wire roller mounting shaft.

6. The bulk material recovery and deviation correction device according to claim 1, characterized in that: A plurality of fixing holes are symmetrically provided on the fixed seat.

7. The bulk material recovery and deviation correction device according to claim 1 is characterized in that: The front limit frame and the rear limit frame are both detachably mounted on the base frame by bolts.

8. The bulk material recovery and deviation correction device according to claim 1, characterized in that: The anti-wear wire columns are welded and fixed to the side plates of the swing frame.