Sand baffle for railway turnout

By installing sand barriers on railway switches and using a combination of stainless steel and rubber materials to prevent sand particles from entering the locking mechanism, the switch clamping problem is solved, and the reliability of the switch and the operation efficiency and safety of the train are improved.

CN222975566UActive Publication Date: 2025-06-13XI AN NAT RAILWAY EQUIP RES CO LTD +1
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Patent Information

Application Number
CN202421958826.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-13
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The sand particles sprinkled from the railway switches during the brake deceleration of the locomotive may invade the locking mechanism, causing obstacle problems, affecting the normal use of the switches and the operation efficiency and safety of the train.

Method used

A sand barrier plate for railway switches is designed, installed on the bottom of the basic rail and pointed rail of the switch. It adopts a combination of main protective plate and side protective plate to prevent sand particles from entering the locking mechanism. The main body protective plate and side protective plate are made of stainless steel and rubber materials to ensure the stability and protective effect of the structure.

Benefits of technology

It effectively reduces the risk of sand particles entering the locking mechanism, reduces the risk of blocking of the external locking device of the switch, improves the reliability and service life of the switch, and enhances the operating efficiency and safety of the train.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222975566U_ABST
    Figure CN222975566U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of railway turnouts, in particular to a sand baffle for a railway turnout, the sand baffle for the railway turnout is mounted at the bottoms of a stock rail and a switch rail of the turnout, the sand baffle comprises a main body protection plate and two side protection plates, and the two side protection plates are located on the two sides of the main body protection plate in the length direction; the side face protection plates are fixedly connected with the main body protection plate, a space used for containing a locking mechanism is formed between the main body protection plate and the two side face protection plates, the main body protection plate is located on a locking rod of the outer locking device, and the two side face protection plates are located on the two sides of the locking rod of the outer locking device. The sand blocking and protecting agent has excellent sand blocking and protecting effects on the railway turnout.
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Description

Technical Field

[0001] This application relates to the field of railway switches, and particularly to a sand baffle for railway switches. Background Art

[0002] A switch is a commonly used device in railway transportation, mainly used to control the direction of railway vehicle travel and the transformation of inbound and outbound line routes. Through the switch, trains from different directions can be adjusted to the appropriate tracks, thereby realizing the regulation of station traffic volume. The switch can control the travel direction of the train, thus avoiding collisions between vehicles and faults on the track, and ensuring the safety of the railway line. Through the flexible use of the switch, multiple lines can be used within a limited railway line, thereby improving the utilization rate of the railway line.

[0003] However, with the increase in train operating speed and transportation volume, the switch equipment faces a series of technical challenges. Especially when the locomotive brakes and decelerates passing through the switch, it is necessary to use a sand spraying system to spray sand grains, so as to increase the friction between the wheels and the rails, in order to achieve the purpose of rapid braking and deceleration. These sand grains may damage the locking mechanism of the switch and may also cause problems such as jamming of the external locking device of the switch, thus seriously affecting the normal use of the switch and reducing the operating efficiency and safety of the train. Summary of the Invention

[0004] In order to solve the above problems, this application provides a sand baffle for railway switches. This kind of sand baffle adopts a specific design and materials, which can effectively block sand grains from invading the external locking device of the switch, reduce the risk of jamming of the external locking device of the switch, improve the reliability and service life of the switch. At the same time, this also helps to reduce the labor intensity of the staff and improve the operating efficiency and safety of the train.

[0005] The sand baffle for railway switches provided by this application adopts the following technical solutions:

[0006] A sand baffle for railway switches, the sand baffle is installed at the bottom of the stock rail and the switch rail of the switch. The sand baffle includes a main protection plate and two side protection plates. The two side protection plates are located on both sides of the main protection plate along the length direction. The side protection plates are fixedly connected to the main protection plate. A space for accommodating the locking mechanism is formed between the main protection plate and the two side protection plates. The main protection plate is located on the locking rod of the external locking device, and the two side protection plates are located on both sides of the locking rod of the external locking device.

[0007] Optionally, a rectangular notch is opened at one end of the main protection plate facing the stock rail.

[0008] Optionally, a baffle plate is fixedly connected to the main protection plate at the rectangular notch, and the baffle plate is a rubber plate.

[0009] Optionally, the side protection plate is a rubber plate.

[0010] Optionally, it further includes two pressing plates. The two pressing plates are located on both sides of the main protection plate along the length direction. Folding edges perpendicular to the main protection plate are integrally provided on both sides of the main protection plate along the length direction. The pressing plates and the folding edges tightly fix the side protection plate.

[0011] Optionally, two square holes are respectively opened on both sides of the main protection plate along the length direction. The square holes are used to install the mounting bolts of the external locking device to fix the main protection plate.

[0012] Optionally, the main protection plate is a stainless steel plate, and the thickness of the main protection plate is 0.5 - 1.0 mm.

[0013] Optionally, the thickness of the side protection plate is 2 - 5 mm.

[0014] In summary, the present application includes at least one of the following beneficial technical effects:

[0015] 1. The sand - blocking plate of the present utility model has excellent sand - blocking and protection effects: Through the combined design of the main protection plate and the side protection plate, the possibility that the sand grains scattered during the braking and deceleration of the locomotive invade the switch locking mechanism is effectively reduced, the risk of jamming of the external locking device of the switch is reduced, and the normal use of the switch is ensured. Especially, the side protection plate and the baffle are made of rubber material, which avoids the hook forming an obstacle to the sand - blocking plate during installation, and further enhances the installation convenience of the sand - blocking plate.

[0016] 2. The sand - blocking plate of the present utility model is easy to install and has strong adaptability: The design of the sand - blocking plate fully considers the installation convenience. For example, the cooperation of the folding edge and the pressing plate on the main protection plate enables the side protection plate to be firmly pressed and fixed. At the same time, the rectangular notch design at one end of the main protection plate reduces the obstacle to the locking frame of the external locking device, making the installation easier. In addition, the sand - blocking plate can be applied to switches of different models and specifications, having strong adaptability.

[0017] 3. The sand - blocking plate of the present utility model has a reliable structure and strong durability: The main protection plate is made of a 0.8 - mm - thick stainless steel plate, which has characteristics such as corrosion resistance, high temperature resistance, and oxidation resistance, ensuring the service life of the sand - blocking plate. The rubber materials used for the side protection plate and the baffle have good properties such as aging resistance, weather resistance, and ozone resistance, enabling the sand - blocking plate to still maintain good performance during long - term use. In addition, each component is fixedly connected by rivets, ensuring the stable and reliable structure of the sand - blocking plate. Description of the Drawings

[0018] Figure 1 is the installation structure schematic diagram of the sand - blocking plate of this embodiment;

[0019] Figure 2 is a partially enlarged view of the installation structure of the sand baffle of this embodiment;

[0020] Figure 3 is a schematic diagram of the overall structure of the sand baffle of this embodiment;

[0021] Figure 4 is a schematic diagram of a partial structure of the sand baffle of this embodiment.

[0022] Explanation of reference numerals: 1, main body protection plate; 11, folding edge; 12, square hole; 13, rectangular notch; 2, baffle plate; 3, side protection plate; 4, pressing plate; 5, switch machine; 6, stock rail; 7, locking rod; 8, locking frame. Detailed implementation manners

[0023] The following will Figures 1-4 further describe this application in detail.

[0024] The embodiment of this application discloses a sand baffle for railway turnouts. Referring to Figure 1 , a sand baffle for railway turnouts includes a main body protection plate 1, a baffle plate 2, two side protection plates 3 and two pressing plates 4.

[0025] On both sides of the main body protection plate 1 along the length direction, folding edges 11 perpendicular to the main body protection plate 1 are integrally provided. The two side protection plates 3 are located on both sides of the main body protection plate 1 along the length direction. The pressing plate 4 and the folding edge 11 cooperate to press and fix the side protection plate 3, and the pressing plate 4, the side protection plate 3 and the folding edge 11 are fixed by riveting.

[0026] One end of the main body protection plate 1 facing the stock rail 6 is provided with a rectangular notch 13. The main body protection plate 1 is fixedly connected with a baffle plate 2 by riveting at the rectangular notch 13, and the baffle plate 2 is a rubber plate. The rectangular notch 13 is provided to facilitate the installation of the sand baffle. The rectangular notch 13 can reduce the obstruction formed by the locking frame 8 of the outer locking device to the installation of the sand baffle during installation, and the baffle plate 2 is set as a flexible rubber plate to ensure that the sand baffle has a good sand blocking effect without affecting the installation.

[0027] Two square holes 12 are respectively opened on both sides of the main body protection plate 1 along the length direction. The square holes 12 are used to install the installation bolts of the outer locking device to fix the main body protection plate 1. The main body protection plate 1 is installed on the stock rail 6 and the bottom of the switch rail of the turnout. The side protection plate 3 is fixedly connected with the main body protection plate 1 to jointly form a space for accommodating the locking mechanism. The main body protection plate 1 is located on the locking rod 7 of the outer locking device, and the two side protection plates 3 are located on both sides of the locking rod 7 of the outer locking device.

[0028] The main protection plate 1 is made of a 0.8-mm-thick stainless steel plate. The stainless steel plate has corrosion resistance, high-temperature oxidation resistance, a smooth surface, high plasticity, toughness, and mechanical strength, and has strong resistance to acid and alkaline gases, solutions, and other media.

[0029] The side protection plate 3 and the baffle 2 are made of rubber, specifically ethylene propylene diene monomer (EPDM) rubber with a thickness of 3 mm sandwiching nylon cloth and silicone rubber. This rubber has advantages such as good ozone resistance, heat resistance, weather resistance, and aging resistance, as well as excellent heat resistance, cold resistance, resilience, dielectric properties, ozone resistance, and atmospheric aging resistance.

[0030] The implementation principle of a sand retaining plate for a railway switch in an embodiment of the present application is as follows: The sand retaining plate is installed on the base rail 6 of the speed-up switch and the bottom of the switch rail. Two mounting bolts of the locking frame 8 of the external locking device are used for fastening and clamping. After installation, the sand retaining plate can effectively prevent sand particles from invading the locking mechanism of the switch, reducing the risk of jamming of the locking mechanism. At the same time, the sand retaining plate does not increase the operating load of the switch machine 5, does not change the original equipment installation structure, has a simple structure and good protection performance, and can reduce the workload of on-site switch cleaning work.

[0031] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A sand retaining plate for railway turnout, characterized in that: The sand guard plate is installed on the turnout base rail (6) and the bottom of the point rail, and comprises a main body protection plate (1) and two side protection plates (3). The two side protection plates (3) are located on both sides of the main body protection plate (1) along the length direction. The side protection plates (3) are fixedly connected to the main body protection plate (1). A space for accommodating a locking mechanism is formed between the main body protection plate (1) and the two side protection plates (3). The main body protection plate (1) is located on a locking rod (7) of an external locking device, and the two side protection plates (3) are located on both sides of the locking rod (7) of the external locking device.

2. A sand retaining plate for railway turnout according to claim 1, characterized in that: A rectangular notch (13) is formed at one end of the main body protection plate (1) facing the base rail (6).

3. A sand retaining plate for railway turnout according to claim 2, characterized in that: The main body protection plate (1) is fixedly connected to a baffle plate (2) at the rectangular notch (13), and the baffle plate (2) is a rubber plate.

4. The sand retaining plate for railway turnout according to claim 1, characterized in that: The side protection plate (3) is a rubber plate.

5. A sand retaining plate for railway turnout according to claim 4, characterized in that: It also includes two pressing plates (4), which are located on both sides of the main protective plate (1) along the length direction. The main protective plate (1) is integrally provided with folded edges (11) perpendicular to the main protective plate (1) on both sides along the length direction. The pressing plates (4) and the folded edges (11) press and fix the side protective plates (3).

6. The sand retaining plate for railway turnout according to claim 1, characterized in that: Two square holes (12) are respectively provided on both sides of the main body protection plate (1) along the length direction, and the square holes (12) are used to install mounting bolts of the external locking device to fix the main body protection plate (1).

7. The sand retaining plate for railway turnout according to claim 1, characterized in that: The main body protection plate (1) is a stainless steel plate, and the thickness of the main body protection plate (1) is 0.5-1.0 mm.

8. The sand retaining plate for railway turnout according to claim 1, characterized in that: The thickness of the side protection plate (3) is 2-5 mm.