Anti-blocking equipment for heat exchanger

By designing an anti-blocking equipment for heat exchangers including base, U-shaped frame, dredging tank, filter plate, connecting rod, cleaning brush and fan blade, automatic cleaning of the filter plate is achieved, solving the problem that existing equipment cannot be self-cleaned, and improving the efficiency of the heat exchanger and the service life of the equipment.

CN222978682UActive Publication Date: 2025-06-13WUXI WANGYUE HEAT EXCHANGER TECH CO LTD
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Patent Information

Application Number
CN202422189112.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-13
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

Existing anti-blocking equipment for heat exchangers cannot achieve self-cleaning of the filter plate, resulting in accumulation of impurities, decreased permeability, increased flow resistance, affects the efficiency of the heat exchanger, and may accelerate equipment aging and damage.

Method used

An anti-blocking equipment including a base, a U-shaped frame, a dredging tank, a filter plate, a connecting rod, a cleaning brush and a fan blade is designed. The fan blade and a connecting rod are rotated by airflow power, driving the cleaning brush to clean the filter plate, realizing automatic cleaning.

Benefits of technology

It effectively avoids frequent manual cleaning and replacement of filter plates, significantly reduces maintenance workload and related costs, maintains good permeability of filter plates, improves the heat exchange efficiency of heat exchangers, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The anti-blocking equipment for the heat exchanger comprises a base, the top of the base is fixedly connected with a U-shaped frame, the interior of the U-shaped frame is fixedly connected with a heat exchanger body, the top of the U-shaped frame is fixedly connected with a dredging tank, the interior of the dredging tank is fixedly connected with two filtering plates, and the interior of the dredging tank is rotationally connected with a connecting rod; the connecting rods penetrate through the filter plate, cleaning brushes are fixedly connected to the outer portions of the connecting rods and located on one side of the filter plate, and fan blades are fixedly connected to one ends of the connecting rods. The utility model has the beneficial effects that impurities on the filter plate can be automatically removed, and the requirement of frequent manual cleaning or replacement of the filter plate is avoided, so that the maintenance workload and the related cost are obviously reduced, good permeability can be continuously kept, the flow resistance of fluid is reduced, the heat exchanger body is ensured to operate in an optimal state, and the service life of the heat exchanger body is prolonged. And compared with a traditional device, the operation quality and the use efficiency are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, in particular to an anti-blocking device for heat exchangers. Background Art

[0002] A heat exchanger transfers heat to enable heat exchange between two or more fluids, thereby achieving the purposes of heating, cooling, or evaporation. It is widely used in industrial production, refrigeration, air conditioning, chemical engineering, petroleum, food processing, and other fields. Through efficient heat transfer, it improves energy utilization efficiency, reduces energy consumption, and ensures the stability of the process and the quality of products.

[0003] When the existing anti-blocking device for heat exchangers is in use, it cannot perform self-cleaning of the filter plate. On the one hand, as impurities accumulate, the permeability of the filter plate becomes worse, and the flow resistance of the fluid increases, resulting in a decrease in the heat exchange efficiency of the heat exchanger, thereby affecting the overall performance of the system. On the other hand, the filter plate cannot be cleaned in time, and the long-term accumulation of impurities will cause wear and damage to the filter plate and the heat exchanger itself, which may accelerate the aging and damage of the equipment and shorten the service life of the equipment.

[0004] In view of the above problems, we have introduced an anti-blocking device for heat exchangers. Summary of the Utility Model

[0005] The utility model discloses an anti-blocking device for heat exchangers, aiming to solve the technical problem that the filter plate cannot be self-cleaned.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An anti-blocking device for heat exchangers includes a base. The top of the base is fixedly connected with a U-shaped frame. The inside of the U-shaped frame is fixedly connected with a heat exchanger body. The top of the U-shaped frame is fixedly connected with a dredging tank. Two filter plates are fixedly connected inside the dredging tank. A connecting rod is rotatably connected inside the dredging tank. The connecting rod penetrates through the filter plates. Cleaning brushes are fixedly connected to the outside of the connecting rod and on one side of the filter plates. One end of the connecting rod is fixedly connected with a fan blade.

[0008] By providing the base and the U-shaped frame, stable support for the device is provided, ensuring the stability of the heat exchanger body during operation. The design of the dredging tank and the filter plates effectively filters impurities in the medium, preventing blockage inside the heat exchanger body. The design of the connecting rod and the cleaning brushes ensures the cleaning of the filter plates, preventing the accumulation of blockages and maintaining the efficient operation of the heat exchanger body. The fan blade utilizes air flow to further enhance the cleaning effect and ensure the thoroughness of the cleaning process.

[0009] In a preferred embodiment, one end of the top of the dredging tank is fixedly connected to an air inlet pipe, the bottom of the air inlet pipe extends into the interior of the dredging tank, and the top of the air inlet pipe is fixedly connected to an external air intake device.

[0010] By providing the air inlet pipe, an air flow power source is provided for the dredging tank, making the cleaning between the cleaning brush and the filter plate more effective. By connecting to an external air intake device, the air intake volume can be controlled, the pressure during the dredging process can be adjusted, and the cleaning efficiency and safety can be improved.

[0011] In a preferred embodiment, one end of the bottom of the dredging tank is fixedly connected to a first connecting pipe, the top of the first connecting pipe extends into the interior of the dredging tank, one end of the top of the heat exchanger body is fixedly connected to a second connecting pipe, the bottom of the second connecting pipe extends into the interior of the heat exchanger body, and the bottom of the first connecting pipe and the second connecting pipe are fixedly connected by fastening screws.

[0012] Through the design of the first connecting pipe and the second connecting pipe, a reliable connection between the dredging tank and the heat exchanger body is achieved, ensuring the smooth flow of air and fluid, avoiding leakage problems. The connection by fastening screws is convenient for installation and disassembly, improving the maintainability and operation convenience of the equipment.

[0013] In a preferred embodiment, one end of the bottom of the heat exchanger body is fixedly connected to an exhaust pipe, one end of the exhaust pipe extends into the interior of the heat exchanger body, and the end of the exhaust pipe away from the heat exchanger body is threadedly connected to an external gas collecting device.

[0014] By providing the exhaust pipe, an effective discharge path is provided for the waste gas in the heat exchanger body, ensuring that the gas pressure and temperature inside the heat exchanger body are kept within a safe range.

[0015] In a preferred embodiment, an electric control switch is fixedly connected to the outside of the exhaust pipe, the output end of the electric control switch extends into the interior of the exhaust pipe, and the electric control switch is electrically connected to an external control device.

[0016] By providing the electric control switch, an automatic control is provided for the exhaust process, which can adjust the exhaust time and flow rate according to actual needs, improving the operation convenience and safety. The connection with the external control device makes the operation of the entire system more intelligent and capable of remote control and monitoring.

[0017] In a preferred embodiment, four support legs are fixedly connected to the bottom of the base, and shock pads are fixedly connected to the bottoms of the support legs.

[0018] The stability and seismic resistance of the equipment are provided by setting the support legs and shock pads. The shock pads effectively reduce the vibration generated during the operation of the equipment, protect the internal components of the equipment, extend the service life of the equipment, reduce noise at the same time, and improve the comfort of the working environment.

[0019] In a preferred embodiment, the bristles of the cleaning brush are in contact with one side of the corresponding filter plate.

[0020] By setting the cleaning brush, it is ensured that the filter plate can be cleaned regularly, preventing excessive impurities from accumulating on the surface of the filter plate, thus preventing blockage and maintaining the efficient operation of the heat exchanger body.

[0021] The anti-blocking device for a heat exchanger provided by the present utility model has the following advantages:

[0022] In the present utility model, when the above anti-blocking device for a heat exchanger is in use, the fan blades are compressed while admitting air, causing the fan blades to drive the connecting rod to rotate. At the same time, one side of the filter plate is cleaned by the cleaning brush. On the one hand, it can automatically remove impurities on the filter plate, avoiding the need for frequent manual cleaning or replacement of the filter plate, thus significantly reducing the maintenance workload and related costs. On the other hand, it can continuously maintain good permeability, reduce the fluid flow resistance, ensure the heat exchanger body operates in the best state, thereby improving the overall heat exchange efficiency, and greatly improving the operation quality and service efficiency compared with traditional devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 FIG. 1 is a first perspective three-dimensional schematic diagram of an anti-blocking device for a heat exchanger proposed by the present utility model.

[0024] Figure 2 FIG. 2 is a second perspective three-dimensional schematic diagram of an anti-blocking device for a heat exchanger proposed by the present utility model.

[0025] Figure 3 FIG. 3 is a sectional schematic diagram of a dredging tank of an anti-blocking device for a heat exchanger proposed by the present utility model.

[0026] Figure 4 FIG. 4 is a schematic diagram of the connecting rod structure of an anti-blocking device for a heat exchanger proposed by the present utility model.

[0027] In the drawings: 1, base; 2, U-shaped frame; 3, heat exchanger body; 4, dredging tank; 5, filter plate; 6, connecting rod; 7, cleaning brush; 8, fan blade; 9, intake pipe; 10, first connecting pipe; 11, second connecting pipe; 12, fastening screw; 13, exhaust pipe; 14, electric control switch; 15, support leg; 16, shock pad. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Usually, the components of the embodiments of the present application described and marked in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application to be protected, but only represents the selected embodiments of the present application. All other embodiments obtained by those skilled in the art based on the embodiments of the present application without creative efforts belong to the scope of protection of the present application.

[0029] An anti-blocking device for a heat exchanger disclosed by the present utility model is mainly applied to the scenario of a heat exchanger.

[0030] Refer to Figure 3 and Figure 4 As shown in and, an anti-blocking device for a heat exchanger includes a base 1. A U-shaped frame 2 is fixedly connected to the top of the base 1. A heat exchanger body 3 is fixedly connected to the inside of the U-shaped frame 2. A dredging tank 4 is fixedly connected to the top of the U-shaped frame 2. Two filter plates 5 are fixedly connected to the inside of the dredging tank 4. A connecting rod 6 is rotatably connected to the inside of the dredging tank 4. The connecting rod 6 penetrates through the filter plates 5. Cleaning brushes 7 are fixedly connected to the outside of the connecting rod 6 and on one side of the filter plates 5. A fan blade 8 is fixedly connected to one end of the connecting rod 6.

[0031] In this embodiment: The base 1 and the U-shaped frame 2 provide stable support for the device, ensuring the stability of the heat exchanger body 3 during operation. The design of the dredging tank 4 and the filter plates 5 effectively filters impurities in the medium, preventing blockage inside the heat exchanger body 3. The design of the connecting rod 6 and the cleaning brushes 7 ensures the cleanliness of the filter plates 5, preventing the accumulation of blockages and maintaining the efficient operation of the heat exchanger body 3. The fan blade 8 utilizes air flow to further enhance the cleaning effect and ensure the thoroughness of the cleaning process.

[0032] Refer to Figure 1 and Figure 3 As shown in and, in a preferred embodiment, an air inlet pipe 9 is fixedly connected to one end of the top of the dredging tank 4. The bottom of the air inlet pipe 9 extends into the inside of the dredging tank 4. The top of the air inlet pipe 9 is fixedly connected to an external air intake device.

[0033] In this embodiment: The air inlet pipe 9 provides an air flow power source for the dredging tank 4, making the cleaning between the cleaning brushes 7 and the filter plates 5 more effective. By connecting to an external air intake device, the air intake volume can be controlled, the pressure during the dredging process can be adjusted, and the cleaning efficiency and safety can be improved.

[0034] Refer to Figure 1 and Figure 2, in a preferred embodiment, one end of the bottom of the dredging tank 4 is fixedly connected to a first connecting pipe 10, the top of the first connecting pipe 10 extends into the dredging tank 4, one end of the top of the heat exchanger body 3 is fixedly connected to a second connecting pipe 11, the bottom of the second connecting pipe 11 extends into the heat exchanger body 3, and the bottom of the first connecting pipe 10 is fixedly connected to the second connecting pipe 11 through a fastening screw 12.

[0035] In this embodiment: The design of the first connecting pipe 10 and the second connecting pipe 11 realizes the reliable connection between the dredging tank 4 and the heat exchanger body 3, ensures the smooth flow of air and fluid, avoids leakage problems, and is connected by the fastening screw 12, which is convenient for installation and disassembly, improving the maintainability and operation convenience of the equipment.

[0036] Refer to Figure 1 and Figure 2 , in a preferred embodiment, one end of the bottom of the heat exchanger body 3 is fixedly connected to an exhaust pipe 13, one end of the exhaust pipe 13 extends into the heat exchanger body 3, and the end of the exhaust pipe 13 far from the heat exchanger body 3 is threadedly connected to an external gas collecting device.

[0037] In this embodiment: The exhaust pipe 13 provides an effective discharge path for the waste gas in the heat exchanger body 3, ensuring that the gas pressure and temperature inside the heat exchanger body 3 are kept within a safe range.

[0038] Refer to Figure 1 and Figure 2 , in a preferred embodiment, an electric control switch 14 is fixedly connected to the outside of the exhaust pipe 13, the output end of the electric control switch 14 extends into the exhaust pipe 13, and the electric control switch 14 is electrically connected to an external control device.

[0039] In this embodiment: The electric control switch 14 provides automatic control for the exhaust process, can adjust the exhaust time and flow according to actual needs, improving the operation convenience and safety. The connection with the external control device makes the operation of the whole system more intelligent and can be remotely controlled and monitored.

[0040] Refer to Figure 1 and Figure 2 , in a preferred embodiment, four support legs 15 are fixedly connected to the bottom of the base 1, and shock pads 16 are fixedly connected to the bottoms of the support legs 15.

[0041] In this embodiment: The support legs 15 and the shock pads 16 provide the stability and seismic resistance of the equipment. The shock pads 16 effectively reduce the vibration generated during the operation of the equipment, protect the internal components of the equipment, extend the service life of the equipment, and at the same time reduce noise and improve the comfort of the working environment.

[0042] Refer toFigure 3 and Figure 4 In a preferred embodiment, the bristles of the cleaning brush 7 are in contact with one side of the corresponding filter plate 5.

[0043] In this embodiment: The cleaning brush 7 ensures that the filter plate 5 can be regularly cleaned, preventing excessive impurities from accumulating on the surface of the filter plate 5, thereby preventing blockage and maintaining the efficient operation of the heat exchanger body 3.

[0044] Working principle: When the above anti-blocking device for a heat exchanger is in use, the top of the dredging tank 4 is connected to an external air intake device through the air inlet pipe 9. The air flow enters the dredging tank 4 through the air inlet pipe 9, pushing the fan blade 8 to rotate. Two filter plates 5 are installed inside the dredging tank 4 to intercept impurities in the fluid and prevent them from entering the heat exchanger body 3 and causing blockage. One end of the connecting rod 6 is fixedly connected to the fan blade 8. When the air flow enters the dredging tank 4 through the air inlet pipe 9, the air flow pushes the fan blade 8 to rotate, thereby driving the connecting rod 6 to rotate, causing the cleaning brush 7 to move along the surface of the filter plate 5, continuously cleaning the filter plate 5 to prevent the filter plate 5 from being blocked. Through the first connecting pipe 10 and the second connecting pipe 11, the fluid can circulate between the dredging tank 4 and the heat exchanger body 3. The filtered fluid enters the heat exchanger body 3 for heat exchange. The bottom of the heat exchanger body 3 is connected to an exhaust pipe 13 for discharging the gas in the heat exchanger body 3. The exhaust pipe 13 is connected to an external gas collecting device, and an electric control switch 14 is provided on the exhaust pipe 13 to control the discharge of the air flow, which can continuously maintain good permeability, reduce the fluid flow resistance, ensure that the heat exchanger body 3 operates in the best state, thereby improving the overall heat exchange efficiency and greatly improving the operation quality and service efficiency compared with the traditional device.

[0045] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be the substitution of some structures, devices, and method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present invention and its inventive concept should be covered within the protection scope of the present invention.

Claims

1. A heat exchanger anti-blocking device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a U-shaped frame (2), the interior of the U-shaped frame (2) is fixedly connected to a heat exchanger body (3), the top of the U-shaped frame (2) is fixedly connected to a dredging tank (4), the interior of the dredging tank (4) is fixedly connected to two filter plates (5), the interior of the dredging tank (4) is rotatably connected to a connecting rod (6), the connecting rod (6) passes through the filter plate (5), the outside of the connecting rod (6) and one side of the filter plate (5) is fixedly connected to a cleaning brush (7), and one end of the connecting rod (6) is fixedly connected to a fan blade (8).

2. The anti-blocking device for heat exchanger according to claim 1, characterized in that: One end of the top of the dredging tank (4) is fixedly connected to an air intake pipe (9), the bottom of the air intake pipe (9) extends to the interior of the dredging tank (4), and the top of the air intake pipe (9) is fixedly connected to an external air intake device.

3. The anti-blocking device for heat exchanger according to claim 1, characterized in that: One end of the bottom of the unblocking tank (4) is fixedly connected to a first connecting pipe (10), and the top of the first connecting pipe (10) extends to the interior of the unblocking tank (4); one end of the top of the heat exchanger body (3) is fixedly connected to a second connecting pipe (11), and the bottom of the second connecting pipe (11) extends to the interior of the heat exchanger body (3); the bottom of the first connecting pipe (10) and the second connecting pipe (11) are fixedly connected by a fastening screw (12).

4. The anti-blocking device for heat exchanger according to claim 1, characterized in that: An exhaust pipe (13) is fixedly connected to one end of the bottom of the heat exchanger body (3), one end of the exhaust pipe (13) extends into the interior of the heat exchanger body (3), and one end of the exhaust pipe (13) away from the heat exchanger body (3) is threadedly connected to an external gas collection device.

5. The anti-blocking device for heat exchanger according to claim 4, characterized in that: An electric control switch (14) is fixedly connected to the outside of the exhaust pipe (13), an output end of the electric control switch (14) extends to the inside of the exhaust pipe (13), and the electric control switch (14) is electrically connected to an external control device.

6. The anti-blocking device for heat exchanger according to claim 1, characterized in that: Four supporting legs (15) are fixedly connected to the bottom of the base (1), and shock-absorbing pads (16) are fixedly connected to the bottom of each of the supporting legs (15).

7. The anti-blocking device for heat exchanger according to claim 1, characterized in that: The bristles of the cleaning brush (7) are in contact with one side of the corresponding filter plate (5).

Citation Information

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