Cloth surface detection device with leveling structure

By designing a fabric surface detection device with a flattened structure, using infrared monitoring probes and lifting mechanisms to detect fabric thickness and flatness, the problems of low detection efficiency and high cost in the prior art are solved, and more efficient and accurate fabric detection is achieved.

CN222978803UActive Publication Date: 2025-06-13DEEP OPTICAL TECH (TIANJIN) CO LTD
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Patent Information

Application Number
CN202422158888.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-13
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the prior art, the detection of fabric defects is greatly affected by subjective factors, and the detection efficiency is low and the cost is high.

Method used

A fabric surface detection device with a flattened structure is designed, including an outer frame, a protective plate, an inner frame, a feed assembly, a thickness detection assembly and a flattened assembly. The fabric thickness is detected by infrared monitoring probe, and the lifting mechanism and detection probe are used to perform fabric flatness inspection, and the detection accuracy is improved through re-inspection.

Benefits of technology

It improves the efficiency and accuracy of fabric inspection, reduces the influence of human factors, reduces the inspection cost, and provides a more convenient inspection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cloth surface detection device with a leveling structure, which comprises an outer frame, the outer wall of the outer frame is fixedly connected with a protection plate, and the inner wall of the protection plate is fixedly connected with an inner frame; the inner wall of the inner frame is fixedly connected with a feeding assembly, the inner wall of the inner frame is fixedly connected with a thickness detection assembly, the bottom of the inner frame is fixedly connected with a leveling assembly, and the outer wall of the inner frame is fixedly connected with a distribution box mechanism; the thickness detection assembly comprises a detection frame body fixedly arranged on the inner wall of the inner frame; according to the cloth surface detection device with the leveling structure, through the arrangement of the leveling assembly, in the use process, when cloth in the feeding assembly moves, a lifting mechanism is started and controlled to be used for lifting and adjusting the height of the detection table, and a lighting module and a camera module in a detection probe are started to conduct lighting and photographing detection on the bottom of the cloth; and whether an uneven place exists in the cloth is judged according to the shadow part and the light transmittance in the image.
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Description

Technical Field

[0001] The utility model relates to the field of fabric surface detection, and more specifically, to a fabric surface detection device with a leveling structure. Background Art

[0002] Textiles are products made by processing and weaving textile fibers. China is one of the earliest countries in the world to produce textiles, and the main production areas are Tongxiang, Zhejiang, Qinghe, Hebei, etc. It is divided into two categories: shuttle-woven fabrics and knitted fabrics. Industrial textiles have a wide range of applications and many varieties. Common ones include tarpaulins, gun covers, filter fabrics, and subgrade fabrics.

[0003] The following problems exist in the prior art:

[0004] For a long time, the defect detection of fabrics has been completed by quality inspectors. This process is greatly affected by subjective factors, and there are problems such as low detection efficiency and high costs. Summary of the Utility Model

[0005] In view of the problems in the related art, the present utility model provides a fabric surface detection device with a leveling structure to overcome the above-mentioned technical problems existing in the prior related art.

[0006] To this end, the specific technical solution adopted by the present utility model is as follows:

[0007] A fabric surface detection device with a leveling structure includes an outer frame. A protective plate is fixedly connected to the outer wall of the outer frame, and an inner frame is fixedly connected to the inner wall of the protective plate.

[0008] An inlet component is fixedly connected to the inner wall of the inner frame, a thickness detection component is fixedly connected to the inner wall of the inner frame, a leveling component is fixedly connected to the bottom of the inner frame, and a distribution box mechanism is fixedly connected to the outer wall of the inner frame.

[0009] Preferably, the thickness detection component includes a detection frame body fixedly arranged on the inner wall of the inner frame, and an internal hole groove is formed on the outer wall of the detection frame body.

[0010] Preferably, the number of the internal hole grooves is multiple, and the multiple internal hole grooves are equidistantly arranged. An infrared monitoring probe is buried in the inner wall of each internal hole groove. Through the setting of the thickness detection component, during use, when the fabric in the inlet component moves, the multiple infrared monitoring probes detect the bottom of the fabric at different angles. By changing the data of the infrared monitoring probes, it is possible to determine whether the thickness of the fabric has changed, so as to achieve re-inspection, improve the use effect of the device, and provide convenience for users.

[0011] Preferably, the leveling assembly includes a detection base disposed at the bottom of the inner frame, a detection table is arranged on the top of the detection base, and a lifting mechanism is arranged on the side of the detection base.

[0012] Preferably, the lifting mechanism includes an external lifting sleeve, and a hydraulic lifting rod is arranged on the inner wall of the lifting sleeve.

[0013] Preferably, several detection probes are arranged on the top of the detection table, and the detection probes include a lighting module and a camera module; through the setting of the leveling assembly, during use, when the cloth in the feeding assembly moves, the lifting mechanism is started and controlled to lift and adjust the height of the detection table, and the lighting module and the camera module in the detection probes are started to illuminate and photograph the bottom of the cloth, and whether there are uneven places in the cloth is judged according to the shadow part and the light transmittance in the image, and then a re-inspection is carried out through the thickness detection assembly, improving the use effect of the device and providing convenience for the user.

[0014] Preferably, the feeding assembly includes a downward sliding frame and a spring pressing box fixedly arranged on the inner wall of the inner frame.

[0015] Preferably, an upper pressing plate is arranged at the bottom of the spring pressing box, and a material passing groove is formed between the upper pressing plate and the downward sliding frame; through the setting of the feeding assembly, the setting of the upper pressing plate and the downward sliding frame can achieve the purpose of facilitating the entry, exit and feeding. The setting of the spring pressing box, combined with the thickness detection assembly, is used to measure the thickness. If the upper pressing plate does not meet the standard, it will be stuck and needs to be replaced, improving the use effect of the device and providing convenience for the user.

[0016] The beneficial effects of the present utility model are as follows: 1. For the cloth surface detection device with a leveling structure, through the setting of the leveling assembly, during use, when the cloth in the feeding assembly moves, the lifting mechanism is started and controlled to lift and adjust the height of the detection table, and the lighting module and the camera module in the detection probes are started to illuminate and photograph the bottom of the cloth, and whether there are uneven places in the cloth is judged according to the shadow part and the light transmittance in the image, and then a re-inspection is carried out through the thickness detection assembly, improving the use effect of the device and providing convenience for the user.

[0017] For the cloth surface detection device with a leveling structure, through the setting of the thickness detection assembly, during use, when the cloth in the feeding assembly moves, multiple infrared monitoring probes detect the bottom of the cloth at different angles, and by changing the data of the infrared monitoring probes, it is possible to judge whether the thickness of the cloth has changed, so as to achieve a re-inspection, improving the use effect of the device and providing convenience for the user.

[0018] The fabric surface detection device with a leveling structure, through the setting of the feeding assembly, in which the upper pressing plate and the lower sliding frame are set, can achieve the purpose of facilitating entry, exit and feeding. The setting of the spring pressing box, combined with the thickness detection assembly, is used to measure the thickness. If the upper pressing plate does not meet the standard, it will be stuck and needs to be replaced, improving the use effect of the device and providing convenience for users. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is the front view of the present invention;

[0021] Figure 2 It is the schematic structural diagram inside the present invention;

[0022] Figure 3 It is the schematic connection structure diagram of the feeding assembly, thickness detection, leveling assembly and inner frame of the present invention;

[0023] Figure 4 It is the schematic structural diagram of the feeding assembly of the present invention;

[0024] Figure 5 It is the schematic structural diagram of the thickness detection of the present invention;

[0025] Figure 6 It is the schematic structural diagram of the leveling assembly of the present invention.

[0026] In the figure: 1, outer frame; 2, feeding assembly; 201, upper pressing plate; 202, spring pressing box; 203, lower sliding frame; 3, thickness detection assembly; 301, detection frame body; 302, infrared monitoring probe; 4, leveling assembly; 401, detection seat; 402, detection table; 403, lifting mechanism; 5, inner frame; 6, distribution box mechanism; 7, protection plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] To further illustrate the embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention. They are mainly used to illustrate the embodiments and can be used to explain the operating principle of the embodiments in combination with the relevant descriptions in the specification. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0028] According to an embodiment of the present utility model, there is provided a fabric surface detection device with a leveling structure. Embodiment 1

[0029] As Figures 1 - 6 shown, the fabric surface detection device with a leveling structure according to an embodiment of the present utility model includes an outer frame 1, a protective plate 7 is fixedly connected to the outer wall of the outer frame 1, and an inner frame 5 is fixedly connected to the inner wall of the protective plate 7;

[0030] A feeding component 2 is fixedly connected to the inner wall of the inner frame 5, a thickness detection component 3 is fixedly connected to the inner wall of the inner frame 5, a leveling component 4 is fixedly connected to the bottom of the inner frame 5, and a distribution box mechanism 6 is fixedly connected to the outer wall of the inner frame 5;

[0031] The thickness detection component 3 includes a detection frame body 301 fixedly arranged on the inner wall of the inner frame 5, and an internal hole groove is formed on the outer wall of the detection frame body 301;

[0032] The number of the internal hole grooves is multiple, and the multiple internal hole grooves are equidistantly arranged, and an infrared monitoring probe 302 is buried in the inner wall of each internal hole groove.

[0033] In this embodiment, through the setting of the thickness detection component 3, during use, when the fabric in the feeding component 2 moves, the multiple infrared monitoring probes 302 detect the bottom of the fabric at different angles. By changing the data of the infrared monitoring probes 302, it is possible to judge whether the thickness of the fabric has changed, so as to achieve re-inspection, improve the use effect of the device, and provide convenience for users. Embodiment 2

[0034] On the basis of Embodiment 1, a preferred embodiment of the fabric surface detection device with a leveling structure provided by the present utility model is as Figures 1 - 6 shown: The leveling component 4 includes a detection seat 401 arranged at the bottom of the inner frame 5, a detection table 402 is arranged on the top of the detection seat 401, and a lifting mechanism 403 is arranged on the side of the detection seat 401;

[0035] The lifting mechanism 403 includes an external lifting sleeve, and a hydraulic lifting rod is arranged on the inner wall of the lifting sleeve;

[0036] A plurality of detection probes are arranged on the top of the detection table 402, and the detection probes include a lighting module and a camera module.

[0037] In this embodiment, through the arrangement of the leveling assembly 4, during use, when the fabric in the feeding assembly 2 moves, the lifting mechanism 403 is started and controlled to lift and adjust the height of the detection table 402, and the lighting module and the camera module in the detection probe are started to illuminate and photograph the bottom of the fabric, and it is judged whether there are uneven places in the fabric according to the shadow part and the light transmittance in the image, and then a re-inspection is carried out through the thickness detection assembly 3, which improves the use effect of the device and provides convenience for users. Embodiment 3

[0038] On the basis of Embodiment 1, a preferred embodiment of the fabric surface detection device with a leveling structure provided by the present utility model is as follows Figures 1 - 6 shown: The feeding assembly 2 includes a lower sliding frame 203 and a spring pressing box 202 fixedly arranged on the inner wall of the inner frame 5;

[0039] A upper pressing plate 201 is arranged at the bottom of the spring pressing box 202, and a material passing groove is formed between the upper pressing plate 201 and the lower sliding frame 203.

[0040] In this embodiment, through the arrangement of the feeding assembly 2, the arrangement of the upper pressing plate 201 and the lower sliding frame 203 can achieve the purpose of facilitating the entry, exit and feeding. The arrangement of the spring pressing box 202 is combined with the thickness detection assembly 3 to measure the thickness. If the upper pressing plate 201 does not meet the standard, it will be stuck and needs to be replaced, which improves the use effect of the device and provides convenience for users.

[0041] In order to facilitate the understanding of the above technical solutions of the present utility model, the working principle or operation method of the present utility model in the actual process will be described in detail below.

[0042] In actual application, first, the fabric is placed in the feeding assembly 2. When the fabric in the feeding assembly 2 moves, the lifting mechanism 403 is started and controlled to lift and adjust the height of the detection table 402, and the lighting module and the camera module in the detection probe are started to illuminate and photograph the bottom of the fabric, and it is judged whether there are uneven places in the fabric according to the shadow part and the light transmittance in the image, and then a re-inspection is carried out through the thickness detection assembly 3: when the fabric in the feeding assembly 2 moves, multiple infrared monitoring probes 302 detect the bottom of the fabric from different angles, and by changing the data of the infrared monitoring probes 302, it is judged whether the thickness of the fabric has changed, so as to achieve the purpose of re-inspection.

[0043] In summary, by means of the above technical solution of the present utility model, for the fabric surface detection device with a leveling structure, through the setting of the leveling assembly 4, during use, when the fabric in the feeding assembly 2 moves, the lifting mechanism 403 is started and controlled to lift and adjust the height of the detection table 402, and the lighting module and the camera module in the detection probe are started to illuminate and photograph the bottom of the fabric, and it is judged whether there are uneven places in the fabric according to the shadow part and the light transmittance in the image, and then the thickness detection assembly 3 is used for re-inspection, improving the use effect of the device and providing convenience for users; through the setting of the thickness detection assembly 3, during use, when the fabric in the feeding assembly 2 moves, multiple infrared monitoring probes 302 detect the bottom of the fabric at different angles, and by changing the data of the infrared monitoring probes 302, it is realized to judge whether the thickness of the fabric changes, so as to achieve re-inspection, improving the use effect of the device and providing convenience for users; through the setting of the feeding assembly 2, the setting of the upper pressing plate 201 and the lower sliding frame 203 can achieve the purpose of facilitating the entry, exit and feeding. The setting of the spring pressing box 202, combined with the thickness detection assembly 3, is used for thickness measurement. If the upper pressing plate 201 does not meet the standard, it will be stuck and needs to be replaced, improving the use effect of the device and providing convenience for users.

[0044] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A cloth surface detection device with a flattening structure, comprising an outer frame (1), characterized in that: The outer wall of the outer frame (1) is fixedly connected to a protective plate (7), and the inner wall of the protective plate (7) is fixedly connected to an inner frame (5); The inner wall of the inner frame (5) is fixedly connected to a feeding assembly (2), the inner wall of the inner frame (5) is fixedly connected to a thickness detection assembly (3), the bottom of the inner frame (5) is fixedly connected to a leveling assembly (4), and the outer wall of the inner frame (5) is fixedly connected to a distribution box mechanism (6).

2. The cloth surface detection device with a flattening structure according to claim 1, characterized in that: The thickness detection component (3) comprises a detection frame body (301) fixedly arranged on the inner wall of the inner frame (5), and the outer wall of the detection frame body (301) is provided with a built-in hole groove.

3. The cloth surface detection device with a flattening structure according to claim 2, characterized in that: There are a plurality of built-in hole grooves, and the plurality of built-in hole grooves are arranged at equal distances from each other. An infrared monitoring probe (302) is embedded in the inner wall of each built-in hole groove.

4. The cloth surface detection device with a flattening structure according to claim 1, characterized in that: The leveling assembly (4) comprises a detection seat (401) arranged at the bottom of the inner frame (5), a detection platform (402) is arranged on the top of the detection seat (401), and a lifting mechanism (403) is arranged on the side of the detection seat (401).

5. The cloth surface detection device with a flattening structure according to claim 4, characterized in that: The lifting mechanism (403) comprises an external lifting casing, and a hydraulic lifting rod is arranged on the inner wall of the lifting casing.

6. The cloth surface detection device with a flattening structure according to claim 4, characterized in that: A plurality of detection probes are arranged on the top of the detection platform (402), and the detection probes include a lighting module and a camera module.

7. The cloth surface detection device with a flattening structure according to claim 1, characterized in that: The feed assembly (2) comprises a lower lower frame (203) and a pressure box (202) fixedly arranged on the inner wall of the inner frame (5).

8. The cloth surface detection device with a flattening structure according to claim 7, characterized in that: An upper pressing plate (201) is provided at the bottom of the spring pressing box (202), and a material passage trough is formed between the upper pressing plate (201) and the lower sliding frame (203).