Detection clamp for automobile wire harness
By designing a detection fixture including winding, clamping and synchronization mechanisms, the problem of limited tensile strength of detection of longer wire harnesses in the prior art is solved, and a comprehensive inspection of the tensile performance of wire harnesses is achieved.
Patent Information
- Application Number
- CN202421912216.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-08
AI Technical Summary
When existing automotive wiring harness detection fixtures detect long wiring harnesses, tensile strength detection is limited, making it difficult to effectively detect the tensile performance of the wiring harness.
A detection fixture including a winding mechanism, a clamping mechanism and a synchronization mechanism is designed. The winding mechanism realizes the winding and tightening of the wire harness through the electric telescopic rod and the slide column. The clamping mechanism clamps the end of the wire harness through the electric telescopic rod and the clamp, and the synchronization mechanism realizes the synchronous rotation of the barrel through the gears and the motor.
This detection fixture can effectively detect the tensile strength of a longer wire harness, solve the problem of limited detection in the prior art, and realize the comprehensive detection of the tensile performance of the wire harness.
Smart Images

Figure CN222979286U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire harness detection, in particular to a detection fixture for an automotive wire harness. Background Art
[0002] A wire harness is the overall equipment that provides services for a certain load source group, such as relay lines, switching devices, control systems, etc. The basic research content of traffic theory is to study the relationship among traffic volume, call loss, and wire harness capacity. Therefore, a wire harness is an important basic concept in traffic theory, and different detection devices need to be used to detect it before the wire harness is installed to ensure its normal use.
[0003] For example, the patent document with the publication number CN220583940U discloses a detection fixture for an automotive wire harness. By rotating the screw rods at both ends and under the action of the limiting rod and the slider, the fixing plate can move vertically in the direction of the screw rod. At this time, the detector will adjust the rotation speed of the motor according to the tensile force value borne by the wire harness, so that the screw rod rotates slowly. When the wire harness reaches the standard tensile force required for production, the receiver will receive the data transmitted by the detector. However, the detection of tensile force by this device has a large limitation on the total length of the wire harness. Content of the Utility Model
[0004] The purpose of the utility model is to provide a detection fixture for an automotive wire harness to solve the above problems.
[0005] The utility model realizes the above purpose through the following technical solutions:
[0006] A detection fixture for an automotive wire harness includes an equipment platform. The upper surface of the equipment platform is provided with winding mechanisms symmetrically distributed left and right. The winding mechanism includes two barrels. One end of the barrels close to each other is provided with an opening. The other end of the barrels far from each other is fixedly connected with a first electric telescopic rod. The other end of the first electric telescopic rod far from each other is fixedly connected with a cylinder. The middle of the cylinder is rotationally connected with a vertical plate. The bottom end of the vertical plate is fixedly connected with the equipment platform. The cylinder is slidably connected with sliding columns distributed in a circumferential array. One end of the sliding column is fixedly connected with the barrel. A clamping mechanism is arranged inside the barrel, and a synchronization mechanism is arranged on the vertical plate.
[0007] Preferably, one end of the barrels close to each other is provided with a notch for the wire harness to extend out.
[0008] Preferably, the clamping mechanism includes a groove body. The groove body is arranged along the axial direction of the barrel. The groove body is opened inside the barrel. The barrel is slidably connected with a clamping plate. One side of the clamping plate far from each other is fixedly connected with a second electric telescopic rod. The second electric telescopic rod is fixedly connected with the barrel.
[0009] Preferably, the synchronization mechanism includes two synchronization shafts, which are arranged on the side far away from each other of the winding mechanism. The synchronization shafts are rotatably connected with bearing seats, and the bearing seats are fixedly connected with vertical plates. Gear two is fixedly connected to both ends of the synchronization shaft, and gear two meshes with gear one. Gear one is fixedly connected with a cylinder, and a power component is arranged on one of the vertical plates.
[0010] Preferably, the power component includes two motors, which are installed on the rear vertical plate. The output shaft of the motor is fixedly connected with a driving gear, and the driving gear meshes with gear one.
[0011] Preferably, an outer shell is arranged outside the winding mechanism. One side of the outer shell is hinged with an equipment platform, and an observation window is arranged on the other side of the outer shell.
[0012] The beneficial effects are as follows: Clamp the end of the wire harness inside the barrel body, combine the barrel bodies, lead out the wire harness from the gap, and wind both ends of the wire harness outside the vertical plate as the barrel body rotates. As the winding at both ends increases, the wire harness is tightened, and the tensile strength of a longer wire harness can be detected.
[0013] The additional technical features and their advantages of the present utility model will be more clearly elaborated in the following description content, or can be understood through the specific practice of the present utility model. Description of the Drawings
[0014] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the following specific implementation manners, they are used to explain the present utility model, but do not constitute a limitation to the present utility model. In the drawings:
[0015] Figure 1 is the first schematic diagram of a detection fixture for an automotive wire harness according to the present utility model;
[0016] Figure 2 is the second schematic diagram of a detection fixture for an automotive wire harness according to the present utility model;
[0017] Figure 3 is the Figure 1 partial enlarged view at A in the detection fixture for an automotive wire harness according to the present utility model;
[0018] Figure 4 is the external structure schematic diagram of a detection fixture for an automotive wire harness according to the present utility model.
[0019] The description of the reference numerals is as follows:
[0020] 100, Equipment platform; 201, Vertical plate; 202, Cylinder; 203, Electric telescopic rod 1; 204, Barrel body; 205, Slide column; 206, Notch; 301, Electric telescopic rod 2; 302, Groove body; 303, Clamping plate; 401, Gear 1; 402, Gear 2; 403, Synchronous shaft; 404, Bearing seat; 405, Motor; 406, Driving gear; 500, Outer shell; 600, Observation window. Detailed implementation mode
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0022] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0023] The present invention will be further described below in conjunction with the accompanying drawings:
[0024] As Figure 1 - Figure 4 shown, a detection fixture for an automotive wire harness includes an equipment platform 100. The upper surface of the equipment platform 100 is provided with winding mechanisms symmetrically distributed left and right. The winding mechanism includes two barrel bodies 204. One end of the barrel bodies 204 close to each other is provided with an opening. One end of the barrel bodies 204 away from each other is fixedly connected to an electric telescopic rod 1 203. One end of the electric telescopic rod 1 203 away from each other is fixedly connected to a cylinder 202. The middle part of the cylinder 202 is rotatably connected to a vertical plate 201. The bottom end of the vertical plate 201 is fixedly connected to the equipment platform 100. The cylinder 202 is slidably connected to slide columns 205 distributed in a circumferential array. One end of the slide columns 205 is fixedly connected to the barrel bodies 204. A clamping mechanism is provided inside the barrel bodies 204, and a synchronous mechanism is provided on the vertical plate 201.
[0025] The vertical plate 201 is used to rotatably connect the cylinder 202. The cylinder 202 is slidably connected to the slide columns 205 and fixedly connected to the electric telescopic rod 1 203. The electric telescopic rod 1 203 is used to push the barrel bodies 204 closer to each other. The two barrel bodies 204 form a cylinder for winding the wire harness. The slide columns 205 are used to keep the barrel bodies 204 and the slide columns 205 rotating synchronously.
[0026] One end of the barrel bodies 204 close to each other is provided with a notch 206 for the wire harness to extend out.
[0027] Put the end of the wire harness into the barrel body 204 and pass it out through the notch 206 to facilitate the winding of the wire harness.
[0028] The clamping mechanism includes a groove body 302. The groove body 302 is arranged along the axial direction of the barrel body 204. The groove body 302 is opened inside the barrel body 204. A clamping plate 303 is slidably connected to the barrel body 204. On the mutually remote sides of the clamping plates 303, there are fixedly connected electric telescopic rods two 301, and the electric telescopic rods two 301 are fixedly connected to the barrel body 204.
[0029] The electric telescopic rod two 301 pushes the clamping plate 303 to clamp the end of the wire harness, and the groove body 302 is used for slidably connecting the clamping plate 303.
[0030] The synchronization mechanism includes two synchronization shafts 403. The synchronization shafts 403 are arranged on the mutually remote sides of the winding mechanism. The synchronization shafts 403 are rotatably connected to bearing seats 404, and the bearing seats 404 are fixedly connected to the vertical plates 201. At both ends of the synchronization shafts 403, there are fixedly connected gears two 402. The gears two 402 are engaged with a gear one 401, and the gear one 401 is fixedly connected to the cylinder 202. A power assembly is provided on one of the vertical plates 201.
[0031] The gear one 401 is engaged with the gear two 402. The two gears two 402 on the same side are fixedly connected through the synchronization shaft 403. Therefore, the two gears two 402 keep synchronous rotation, and further the two gears one 401 keep synchronous rotation.
[0032] The power assembly includes two motors 405. The motors 405 are installed on the rear vertical plate 201. The output shafts of the motors 405 are fixedly connected with driving gears 406, and the driving gears 406 are engaged with the gear one 401.
[0033] The motor 405 provides rotational power to drive the driving gear 406 to rotate, and further drives the gear one 401 to rotate.
[0034] There is a housing 500 outside the winding mechanism. One side of the housing 500 is hinged to the equipment platform 100, and there is an observation window 600 on the other side of the housing 500.
[0035] The housing 500 is used for protection during detection, and the observation window 600 is used for observing the internal situation of the housing 500.
[0036] Working principle:
[0037] Open the outer shell 500, put both ends of the wire harness into the barrel body 204, start the first electric telescopic rod 203, merge the two barrel bodies 204, and lead the wire harness out from the notch 206. At this time, start the second electric telescopic rod 301. The second electric telescopic rod 301 pushes the clamping plate 303 so that the clamping plate 303 clamps the end of the wire harness. Start the motor 405 to drive the driving gear 406 to rotate, thereby driving the first gear 401 and the cylinder 202 on the same side to rotate, and at the same time driving the second gear 402 and the synchronous shaft 403 to rotate, so that the first gear 401 and the cylinder 202 on the other side rotate synchronously. Driven by the sliding column 205, the barrel body 204 rotates synchronously to wind the wire harness, and then tighten the wire harness to facilitate the detection of the tensile performance of the wire harness.
[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A detection fixture for automobile wiring harness, comprising a device platform (100), characterized in that: The upper surface of the equipment platform (100) is provided with a winding mechanism that is symmetrically distributed on the left and right. The winding mechanism includes two barrel bodies (204). The ends of the barrel bodies (204) that are close to each other are provided with an opening. The ends of the barrel bodies (204) that are away from each other are fixedly connected to an electric telescopic rod (203). The ends of the electric telescopic rod (203) that are away from each other are fixedly connected to a cylinder (202). The middle part of the cylinder (202) is rotatably connected to a vertical plate (201). The bottom end of the vertical plate (201) is fixedly connected to the equipment platform (100). The cylinder (202) is slidably connected to sliding columns (205) distributed in a circular array. One end of the sliding column (205) is fixedly connected to the barrel body (204). A clamping mechanism is provided inside the barrel body (204). A synchronization mechanism is provided on the vertical plate (201).
2. The detection fixture for automobile wiring harness according to claim 1, characterized in that: A notch (206) through which the wire harness extends is provided at one end of the barrel body (204) that is close to each other.
3. The detection fixture for automobile wiring harness according to claim 1, characterized in that: The clamping mechanism comprises a groove body (302), the groove body (302) is arranged along the axial direction of the barrel body (204), the groove body (302) is opened inside the barrel body (204), the barrel body (204) is slidably connected with a clamping plate (303), and the side of the clamping plate (303) away from each other is fixedly connected with an electric telescopic rod 2 (301), and the electric telescopic rod 2 (301) is fixedly connected to the barrel body (204).
4. The detection fixture for automobile wiring harness according to claim 1, characterized in that: The synchronization mechanism comprises two synchronization shafts (403), the synchronization shafts (403) are arranged on the side of the winding mechanism that is away from each other, the synchronization shafts (403) are rotatably connected to a bearing seat (404), the bearing seat (404) is fixedly connected to the vertical plate (201), both ends of the synchronization shaft (403) are fixedly connected to gear 2 (402), the gear 2 (402) is meshed with gear 1 (401), the gear 1 (401) is fixedly connected to the cylinder (202), and a power assembly is provided on the vertical plate (201) on one side.
5. The detection fixture for automobile wiring harness according to claim 4, characterized in that: The power assembly comprises two motors (405), the motors (405) are mounted on the rear side of the vertical plate (201), the output shafts of the motors (405) are fixedly connected with driving gears (406), and the driving gears (406) are meshed with the gear one (401).
6. The detection fixture for automobile wiring harness according to claim 1, characterized in that: A shell (500) is provided on the outer side of the winding mechanism, one side of the shell (500) is hinged to the equipment platform (100), and the other side of the shell (500) is provided with an observation window (600).
Citation Information
Patent Citations
Detection clamp for automobile wire harness
CN220583940U