Cloth printing and dyeing defect visual inspection device
By introducing a cleaning mechanism and an adjustment mechanism into the visual detection device of fabric printing and dyeing defects, the problems of unstable identification and limited detection angle of traditional detection devices under the influence of impurities and dust are solved, and higher detection accuracy and flexibility are achieved.
Patent Information
- Application Number
- CN202421509478.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The visual detection device for traditional fabric printing and dyeing defects is easily affected by impurities and dust on the surface of the fabric during the detection process, resulting in unstable identification results, easy to detect mis-check, and limited detection angle, making it difficult to detect the edges and corners of the fabric, and has poor flexibility.
A visual detection device for fabric printing and dyeing defects including a detection table, a reel roller and a reel roller is designed, and is equipped with a cleaning mechanism and an adjustment mechanism. The cleaning mechanism removes dust and impurities from the fabric surface through the cleaning roller, and the adjustment mechanism adapts to different fabric widths and colors through the detection plate and LED lights to ensure that the camera captures a clear image.
The cleaning function of the cleaning mechanism improves the detection accuracy and accuracy. The flexible design of the adjustment mechanism enables the detection device to more conveniently detect the edges and corners of the fabric, improving the flexibility and accuracy of the overall detection.
Smart Images

Figure CN222979460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textile detection, in particular to a visual detection device for defects of fabric printing and dyeing. Background Technique
[0002] In the process of fabric printing and dyeing, due to various reasons, defects may appear on the fabric surface, such as color spots, stains, breakages, etc. These defects not only affect the appearance quality of the fabric, but also may affect its service performance.
[0003] The patent document with the application number 202223047615.9 discloses a fabric printing and dyeing color difference detection device, which includes a placement plate, a colorimeter and a back plate. Brackets are fixedly connected to the left and right sides of the upper end surface of the placement plate. Bearings are fixedly connected to the upper end surfaces of the brackets. Rotating shafts are fixedly connected to the inner walls of the bearings. A roller is fixedly connected between the rotating shafts. The other ends of the rotating shafts are fixedly connected with turntables. Stirring rods are arranged on the outer curved surfaces of the turntables. A handle is fixedly connected to the left end surface of the left stirring rod.
[0004] However, for traditional visual detection devices for defects of fabric printing and dyeing, there are impurities and dust on the fabric surface, the recognition results of the machine are unstable, which is easy to cause misdetection, and the detection angle is limited, making it inconvenient to detect the fabric at the corner positions, and the flexibility is poor. Content of the Utility Model
[0005] The utility model discloses a visual detection device for defects of fabric printing and dyeing, aiming to solve the technical problems that there are impurities and dust on the fabric surface, the recognition results of the machine are unstable, which is easy to cause misdetection, the detection angle is limited, it is inconvenient to detect the fabric at the corner positions, and the flexibility is poor.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A visual detection device for defects of fabric printing and dyeing, including a detection table, a pay-off roller and a take-up roller, and further includes:
[0008] A cleaning mechanism: The cleaning mechanism is arranged on the inner walls on the opposite sides of the detection table. First chutes are opened on the inner walls on the opposite sides of the detection table. Two first sliders are slidably installed on the inner walls of the first chutes. Mounting grooves are opened on the outer walls of one sides of the two first sliders. A shaft center is inserted into the inner walls of the mounting grooves. A cleaning roller is sleeved on the circumferential outer wall of the shaft center through a bearing.
[0009] An adjusting mechanism: The adjusting mechanism is arranged on the inner walls on the opposite sides near the top of the detection table.
[0010] In this case, the cleaning mechanism uses two first sliders to slide in the first chute to adjust the distance between the cleaning rollers to adapt to fabrics of different thicknesses. The dust, impurities, etc. on the fabric surface can be removed through the cleaning rollers, ensuring that the fabric remains clean during the detection process, thereby improving the accuracy and precision of the visual detection system.
[0011] In a preferred solution, the adjusting mechanism includes two mounting brackets. Second chutes are opened at the bottoms of the two mounting brackets. Second sliders are slidably mounted on the inner walls of the second chutes. A detection plate is connected to the inner bottom wall of the second slider. An LED lamp and a camera are mounted on the outer bottom wall of the detection plate.
[0012] The detection plates at the bottoms of the two mounting brackets move simultaneously in the horizontal direction, and the movement trajectories are arranged oppositely. They can be adjusted according to the width of the fabric, taking care of the edges and corners of the fabric to avoid missed detection. The LED lamp mounted on the detection plate can be adjusted according to the color and texture of the fabric to obtain the best lighting effect, ensuring that the camera captures more real and clear images, thereby improving the accuracy of defect detection.
[0013] As can be seen from the above, a visual detection device for fabric printing and dyeing defects includes a detection table, an unwinding roller, and a winding roller, and further includes: a cleaning mechanism: the cleaning mechanism is arranged on the inner walls on the opposite sides of the detection table. First chutes are opened on the inner walls on the opposite sides of the detection table. Two first sliders are slidably mounted on the inner walls of the first chutes. Mounting grooves are opened on the outer walls of one sides of the two first sliders. An axis is inserted into the inner walls of the mounting grooves. A cleaning roller is sleeved on the circumferential outer wall of the axis through a bearing; an adjusting mechanism: the adjusting mechanism is arranged on the inner walls on the opposite sides near the top of the detection table. The visual detection device for fabric printing and dyeing defects provided by the present invention has the technical effects of improving the accuracy of detection results and the flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of a visual detection device for fabric printing and dyeing defects proposed by the present invention.
[0015] Figure 2 It is a front view structure schematic diagram of a visual detection device for fabric printing and dyeing defects proposed by the present invention.
[0016] Figure 3 It is a sectional structure schematic diagram of a visual detection device for fabric printing and dyeing defects proposed by the present invention.
[0017] Figure 4 It is a partial structure schematic diagram of a visual detection device for fabric printing and dyeing defects proposed by the present invention.
[0018] In the attached drawings: 1. Detection table; 2. First assembly groove; 3. Unwinding roller; 4. Cloth guiding roller; 5. Cleaning roller; 6. Mounting frame; 7. Detection plate; 8. Motor; 9. First chute; 10. First slider; 11. Mounting groove; 12. Fixed block; 13. Screw; 14. Second assembly groove; 15. Second chute; 16. Rewinding roller; 17. Second slider; 18. LED lamp; 19. Camera. Detailed implementation mode
[0019] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Usually, the components of the embodiments of the present application described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the present application claimed, but only represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.
[0020] A visual inspection device for fabric printing and dyeing defects disclosed by the present utility model is mainly applied to scenarios where there are impurities and dust on the fabric surface, the machine recognition result is unstable, it is easy to cause misdetection, and the detection angle is limited, making it inconvenient to detect the fabric corner positions and having poor flexibility.
[0021] Refer to Figure 1 、 Figure 2 and Figure 3 , a visual inspection device for fabric printing and dyeing defects, including a detection table 1, an unwinding roller 3, and a rewinding roller 16, further including:
[0022] Cleaning mechanism: The cleaning mechanism is arranged on the inner wall of the opposite side of the detection table 1. First chutes 9 are opened on the inner walls of the opposite sides of the detection table 1. Two first sliders 10 are slidably installed on the inner walls of the first chutes 9. Mounting grooves 11 are opened on the outer walls of one sides of the two first sliders 10. An axis is inserted into the inner wall of the mounting groove 11. A cleaning roller 5 is sleeved on the circumferential outer wall of the axis through a bearing;
[0023] Adjusting mechanism: The adjusting mechanism is arranged on the inner walls of the opposite sides of the detection table 1 near the top.
[0024] In the detailed implementation mode, the cleaning mechanism uses the two first sliders 10 to slide in the first chutes 9 to adjust the distance between the cleaning rollers 5 to adapt to fabrics of different thicknesses. The cleaning rollers 5 can remove dust, impurities, etc. on the fabric surface, ensuring that the fabric remains clean during the detection process, thereby improving the accuracy and precision of the visual inspection system.
[0025] Reference Figure 2 and Figure 3 In a preferred embodiment, a threaded hole is formed in the outer wall of the top of the first slider 10, a screw 13 is installed inside the threaded hole, the bottom of the screw 13 is connected with a fixing block 12, and the fixing block 12 is used in cooperation with the axis.
[0026] The cleaning roller 5 is inserted into the installation groove 11 through the axis. By tightening the screw 13, the fixing block 12 is pushed into the installation groove 11 to fix it. The cleaning roller 5 can be conveniently disassembled and replaced for regular maintenance to ensure better cleaning effect during the fabric detection process.
[0027] Reference Figure 3 In a preferred embodiment, a first assembly groove 2 and a second assembly groove 14 are formed in the inner wall of the bottom of the detection table 1, and a fabric guiding roller 4 is connected to the inner walls of the first assembly groove 2 and the second assembly groove 14 through bearings.
[0028] As a device for supporting and guiding the fabric, the fabric guiding roller 4 can ensure that the fabric remains flat during operation, avoid wrinkles or twists during the transmission process of the fabric, and thus improve the detection accuracy of the fabric.
[0029] Reference Figure 1 and Figure 4 In a preferred embodiment, the adjusting mechanism includes two mounting brackets 6. Second sliding grooves 15 are formed at the bottoms of the two mounting brackets 6. A second slider 17 is slidably installed on the inner walls of the second sliding grooves 15. A detection plate 7 is connected to the inner wall of the bottom of the second slider 17. An LED lamp 18 and a camera 19 are installed on the outer wall of the bottom of the detection plate 7. The two mounting brackets 6 are both installed on the inner walls of the opposite sides of the detection table 1.
[0030] The detection plates 7 at the bottoms of the two mounting brackets 6 move simultaneously in the horizontal direction, and the movement trajectories are arranged oppositely. It can be adjusted according to the width of the fabric to cover the edges and corners of the fabric and avoid missed detection. The LED lamp 18 installed on the detection plate 7 can be adjusted according to the color and texture of the fabric to obtain the best lighting effect, ensuring that the camera 19 captures more real and clear images, thereby improving the accuracy of defect detection.
[0031] Reference Figure 4 In a preferred embodiment, the depth of the second sliding groove 15 is the same as the height of the second slider 17.
[0032] The depth of the second sliding groove 15 matches the height of the second slider 17, avoiding the decline in detection accuracy and unstable factors caused by the shaking or misalignment of the second slider 17. This close fit ensures the stability of the detection plate 7 and the LED lamp 18 and the camera 19 installed thereon during the adjustment process.
[0033] Reference Figure 1 and Figure 3 In a preferred embodiment, the unwinding roller 3 is mounted on the inner wall of the first assembly groove 2 through bearings, the winding roller 16 is mounted on the inner wall of the second assembly groove 14 through bearings, and one end of the winding roller 16 is externally connected to a motor 8.
[0034] One end of the winding roller 16 is externally connected to the motor 8, so that the winding process of the fabric can be automatically controlled, realizing precise control of the fabric transmission speed and tension, which helps to improve the detection efficiency and accuracy and reduce the influence of human factors on the detection results.
[0035] Working principle: During use, the cleaning mechanism adjusts the distance between the cleaning rollers 5 by sliding two first sliders 10 in the first chute 9 according to fabrics of different thicknesses. The cleaning rollers 5 can remove dust, impurities, etc. on the fabric surface. Subsequently, the detection plates 7 at the bottoms of the two mounting brackets 6 move relatively in the horizontal direction and are adjusted according to the fabric width to avoid missed detection. The LED lights 18 mounted on the detection plates 7 are adjusted according to the color and texture of the fabric to obtain the best lighting effect, ensuring that the camera 19 captures more real and clear images.
[0036] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be a substitution of part of the structure, device, method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present invention and its inventive concept should be covered within the protection scope of the present invention.
Claims
1. A visual inspection device for fabric printing and dyeing defects, comprising a detection table (1), an unwinding roller (3) and a winding roller (16), characterized in that: Also includes: Cleaning mechanism: the cleaning mechanism is arranged on the inner wall on the opposite side of the detection platform (1), the inner wall on the opposite side of the detection platform (1) is provided with a first slide groove (9), two first sliders (10) are slidably mounted on the inner wall of the first slide groove (9), one side outer wall of the two first sliders (10) is provided with a mounting groove (11), the inner wall of the mounting groove (11) is plugged with an axis, and the circumferential outer wall of the axis is sleeved with a cleaning roller (5) via a bearing; Adjustment mechanism: The adjustment mechanism is arranged on the inner wall of the detection platform (1) on the opposite side close to the top.
2. A visual inspection device for fabric printing and dyeing defects according to claim 1, characterized in that: A threaded hole is formed on the top outer wall of the first sliding block (10), a screw (13) is installed inside the threaded hole, a fixing block (12) is connected to the bottom of the screw (13), and the fixing block (12) is used in conjunction with the axis.
3. A visual inspection device for fabric printing and dyeing defects according to claim 2, characterized in that: A first assembly groove (2) and a second assembly groove (14) are formed on the inner wall of the bottom of the detection platform (1), and a cloth guide roller (4) is connected to the inner walls of the first assembly groove (2) and the second assembly groove (14) via bearings.
4. The visual inspection device for fabric printing and dyeing defects according to claim 1, characterized in that: The adjustment mechanism comprises two mounting frames (6), the bottoms of the two mounting frames (6) are each provided with a second slide groove (15), the inner wall of the second slide groove (15) is slidably mounted with a second slider (17), the inner wall of the bottom of the second slider (17) is connected with a detection plate (7), and the outer wall of the bottom of the detection plate (7) is provided with an LED lamp (18) and a camera (19).
5. A visual inspection device for fabric printing and dyeing defects according to claim 4, characterized in that: The two mounting frames (6) are both mounted on inner walls on opposite sides of the detection platform (1).
6. A visual inspection device for fabric printing and dyeing defects according to claim 5, characterized in that: The depth of the second sliding groove (15) is the same as the height of the second sliding block (17).
7. A visual inspection device for fabric printing and dyeing defects according to claim 3, characterized in that: The unwinding roller (3) is mounted on the inner wall of the first assembly groove (2) via a bearing, the winding roller (16) is mounted on the inner wall of the second assembly groove (14) via a bearing, and one end of the winding roller (16) is externally connected to a motor (8).
Citation Information
Patent Citations
Cloth printing and dyeing color difference detection device
CN219224554U
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