High-flexibility machine tool drag chain flat power supply cable

By adopting twisted pair structure and reinforcement lines in the reinforcement core, inner guard, shield and outer guard in the flat power supply cable of high-flexible machine tool drag chain, the problem of wires being easily damaged when the cable is frequently bent, significantly improving the flexibility and service life of the cable.

CN222980186UActive Publication Date: 2025-06-13XINYA ELECTRONICS +2
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Patent Information

Application Number
CN202422142785.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-13
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

When the existing high-flexible machine tool drag chain flat power supply cable is frequently bent, the conductors are easily damaged, affecting the service life of the cable.

Method used

Multiple wires are wound with each other to form a twisted pair wire unit, and reinforcement wires are provided in the reinforcement core, inner shield, shield and outer shield to enhance the flexibility and tensile strength of the cable.

Benefits of technology

It significantly improves the flexibility of the cable, reduces bending stress, extends the service life of the cable, and provides better wear and chemical resistance in machine tool working environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-flexibility machine tool drag chain flat type power supply cable comprises a reinforcing core, wires, insulating layers, an inner protective layer, a shielding layer and an outer protective layer, the outer side of the reinforcing core is provided with a plurality of wires in parallel, the outer side of each wire is coated with the insulating layer, two adjacent wires coated with the insulating layers are mutually wound to form a twisted-pair wire unit, and the inner protective layer is coated with the shielding layer. A plurality of twisted-pair wire units are arranged on the outer side of the reinforced core, the reinforced core and all the twisted-pair wire units are wrapped in an inner protective layer, a shielding layer is wrapped on the outer side of the inner protective layer, an outer protective layer is wrapped on the outer side of the shielding layer, and a plurality of reinforced wires are embedded in the outer protective layer. The flexibility of the cable is improved, the degree of freedom of the cable during bending is increased, the bending stress is effectively dispersed, so that the flexibility of the cable is remarkably improved, the internal lead is not easy to damage when the cable is frequently bent along with the movement of the drag chain box due to the design, and the service life of the cable is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, and specifically relates to a high-flexibility machine tool drag chain flat power supply cable. Background Technique

[0002] A drag chain is a device that restrains cables to facilitate their rotation and movement. Most machine tools are equipped with a drag chain system. The machine tool drag chain cable generally uses a flat high-flexibility cable, which can freely bend and move back and forth following the drag chain.

[0003] The existing high-flexibility machine tool drag chain flat power supply cable often bends as the drag chain box moves. If the overall flexibility of the cable is not good enough, the internal conductors of the cable are easily damaged, which will affect the use of the cable. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a high-flexibility machine tool drag chain flat power supply cable aiming at the above deficiencies.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A high-flexibility machine tool drag chain flat power supply cable includes a strengthening core, conductors, insulating layers, an inner sheath, a shielding layer and an outer sheath. A plurality of conductors are arranged in parallel on the outer side of the strengthening core. Each conductor is coated with an insulating layer on the outside. Adjacent conductors coated with insulating layers are wound around each other to form a twisted pair conductor unit. The strengthening core and all the twisted pair conductor units are wrapped in an inner sheath. The outer side of the inner sheath is coated with a shielding layer, and the outer side of the shielding layer is coated with an outer sheath. A plurality of reinforcing wires are embedded in the outer sheath.

[0007] Furthermore, a plurality of the reinforcing wires are symmetrically distributed in parallel along the upper and lower sides of the outer sheath.

[0008] Furthermore, the material of the reinforcing wire is steel wire.

[0009] Furthermore, the material of the strengthening core is an aramid fiber strengthening core.

[0010] After the utility model adopts the above technical solutions, compared with the prior art, it has the following advantages:

[0011] The utility model adopts the design of multiple wires wound around each other to form a twisted pair wire unit, which increases the freedom degree of the cable during bending, effectively disperses the bending stress, and thus significantly improves the flexibility of the cable. This design enables the internal wires of the cable to be not easily damaged when the cable bends frequently along with the movement of the drag chain box, extending the service life of the cable; the setting of the strengthening core not only provides axial support for the cable, but also enhances the overall tensile strength of the cable. At the same time, the inner protective layer not only covers the outside of the wires, but also covers the outside of the strengthening core, forming an all-round protection for the internal structure of the cable. In addition, multiple strengthening wires are arranged on the inner side of the shielding layer, especially the design symmetrically distributed along the upper and lower sides of the outer protective layer, further enhancing the flexibility of the cable; the outer protective layer is made of wear-resistant and oil-resistant materials such as polyurethane or chloroprene rubber, and these materials have excellent wear resistance and chemical corrosion resistance, and can effectively protect the internal structure of the cable from the influence of the external environment, especially from the erosion of corrosive substances such as oil stains and cutting fluids that may be encountered in the working environment of machine tools.

[0012] The following describes the present utility model in detail with reference to the drawings and embodiments. Description of the Drawings

[0013] Figure 1 It is a schematic cross-sectional structure diagram of the present utility model.

[0014] In the drawings, the list of components represented by each reference numeral is as follows:

[0015] 1. Strengthening core; 2. Wire; 3. Insulating layer; 4. Inner protective layer; 5. Shielding layer; 6. Outer protective layer; 7. Strengthening wire. Specific Embodiments

[0016] The following describes the principle and features of the present utility model with reference to the drawings. The examples given are only for explaining the present utility model and are not used to limit the scope of the present utility model.

[0017] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.

[0018] Such as Figure 1As shown in the figure, a high-flexibility machine tool drag chain flat power supply cable includes a strengthening core 1, conductors 2, insulating layers 3, an inner protective layer 4, a shielding layer 5, and an outer protective layer 6. Multiple conductors 2 are arranged in parallel on the outer side of the strengthening core 1. Each conductor 2 is coated with an insulating layer 3 on the outer side. Adjacent conductors 2 coated with insulating layers 3 are wound around each other to form a twisted pair conductor 2 unit. The strengthening core 1 and all the twisted pair conductor 2 units are wrapped in an inner protective layer 4. The outer side of the inner protective layer 4 is coated with a shielding layer 5. The outer side of the shielding layer 5 is coated with an outer protective layer 6. Multiple strengthening wires 7 are embedded in the outer protective layer 6.

[0019] As an implementation manner, multiple said strengthening wires 7 are symmetrically distributed in parallel along the upper and lower sides of the outer protective layer 6.

[0020] As an implementation manner, the material of the strengthening wire 7 is steel wire.

[0021] As an implementation manner, the material of the strengthening core 1 is an aramid fiber strengthening core.

[0022] The working process of the present utility model: During the process of the cable bending back and forth with the drag chain, the two conductors 2 of the twisted pair conductor unit bend along with the cable. The twisted pair structure enhances the toughness between the two conductors 2. The strengthening core 1 and multiple strengthening wires 7 also bend simultaneously, enhancing the overall flexibility of the cable.

[0023] The above is an example of the best implementation manner of the present utility model. The parts not described in detail are the common general knowledge of those of ordinary skill in the art. The protection scope of the present utility model is subject to the content of the claims. Any equivalent transformation based on the technical inspiration of the present utility model is also within the protection scope of the present utility model.

Claims

1. A highly flexible flat power supply cable for machine tool drag chains, characterized in that: The invention comprises a reinforcing core (1), a conductor (2), an insulating layer (3), an inner sheath (4), a shielding layer (5) and an outer sheath (6); a plurality of conductors (2) are arranged in parallel on the outer side of the reinforcing core (1); the outer side of each conductor (2) is coated with an insulating layer (3); two adjacent conductors (2) coated with the insulating layer (3) are intertwined to form a twisted pair conductor (2) unit; the reinforcing core (1) and all the twisted pair conductor (2) units are wrapped in an inner sheath (4); the outer side of the inner sheath (4) is coated with a shielding layer (5); the outer side of the shielding layer (5) is coated with an outer sheath (6); and a plurality of reinforcing wires (7) are embedded in the outer sheath (6).

2. A highly flexible machine tool drag chain flat power supply cable according to claim 1, characterized in that: The plurality of reinforcement lines (7) are distributed in parallel and symmetrically along the upper and lower sides of the outer protective layer (6).

3. A highly flexible flat power supply cable for machine tool drag chains according to claim 1, characterized in that: The material of the reinforcement wire (7) is steel wire.

4. A highly flexible flat power supply cable for machine tool drag chains according to claim 1, characterized in that: The material of the reinforcing core (1) is an aramid fiber reinforcing core.

Citation Information

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