Toggle switch with adjustable stroke

By designing a toggle switch with adjustable strokes, gear switching and equipment status control are achieved by using the movement of buttons and contact bridges, the erroneous operation problems caused by fixed stroke distances in the prior art are solved, and the safety and flexibility of the product are improved.

CN222980369UActive Publication Date: 2025-06-13YUE QING CITY LEADING ELECTRONICS
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Patent Information

Application Number
CN202422126818.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-13
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the prior art, the travel distance between the two pins is fixed and cannot be applied to problems that lead to erroneous operation and safety hazards when the switching state is required.

Method used

A toggle switch with adjustable stroke is designed to achieve gear switching and device status opening/closing functions by setting buttons and contact bridges between the base and the cover plate, and using the elastic end to move between the common terminal and different output terminals.

Benefits of technology

It prevents misoperation in the state of opening and closing of electrical appliances during use, improves the user's sense of use, and is suitable for scenarios where gear position needs to be replaced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stroke-adjustable toggle switch, which comprises a base and a cover plate arranged above the base, a button is arranged between the base and the cover plate, two contact bridges are arranged below the button, the contact bridges are arranged between the base and the cover plate in an extrusion manner, the contact bridges are clamped below the button, and the button is arranged on the base. A conducting strip is arranged below the contact bridge and comprises a common terminal, a first output terminal arranged on one side of the common terminal and a second output terminal set arranged on the other side of the common terminal, and the distance between the common terminal and the first output terminal is larger than the distance between the common terminal and the second output terminal set; the toggle switch is used for overcoming the defect that a stroke distance fixing structure between two pins in the prior art cannot be applied to the situation that the switch state needs to be defined.
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Description

Technical Field

[0001] The utility model relates to the technical field of toggle switches, and particularly relates to a toggle switch with adjustable stroke. Background Art

[0002] Common types of toggle switches include single-pole double-position, single-pole three-position, double-pole double-position, and double-pole three-position, etc. It is generally used in low-voltage circuits and has the characteristics of flexible slider movement and stable and reliable performance. Most toggle switches have a housing, with contact pieces respectively arranged at both ends of the housing, and pins extending outward from the contacts to the outside of the housing. Two contact bridges are swingably arranged in the housing, and different pins are controlled to be energized by the swing of the contact bridges, thereby realizing gear changes. In some household appliances, the toggle switch is often used to control the power switch or working mode switching of the device. In order to prevent misoperation, the design of the switch needs to ensure that users can clearly know the state of the switch during use, and avoid equipment damage or safety hazards caused by mis-switching. Some structures with a fixed stroke distance between two pins cannot achieve this function. Content of the Utility Model

[0003] Therefore, the technical problem to be solved by the utility model is to overcome the defect that the fixed structure of the stroke distance between two pins in the prior art makes it inapplicable when the switch state needs to be clear, and thus provide a toggle switch with adjustable stroke.

[0004] To this end, the utility model provides a toggle switch with adjustable stroke, which includes a base and a cover plate arranged above the base. A button is arranged between the base and the cover plate, and two contact bridges are arranged below the button. The contact bridges are squeezed and arranged between the base and the cover plate, and are clamped below the button. A conductive sheet is arranged below the contact bridges. The conductive sheet includes a common terminal, a first output terminal arranged on one side of the common terminal, and a second output terminal group arranged on the other side. The distance between the common terminal and the first output terminal is greater than the distance between the common terminal and the second output terminal group.

[0005] Further: The contact bridge includes a connection end clamped below the button and elastic ends arranged on both sides of the connection end. One elastic end moves between the common terminal and the first output terminal, and the other elastic end moves between the common terminal and the second output terminal group. The second output terminal group includes at least two groups of second output terminals.

[0006] Further: The elastic end is bent downward towards the end close to the conductive sheet, and an extension end inclined upward is further arranged on the side of the elastic end away from the connection end.

[0007] Further: the first output terminal and the second output terminal both include a first output end and a second output end, the first output end and the second output end are both provided with pins, and the first output end and the second output end are both connected to a contact bridge above.

[0008] Furthermore: a plurality of positioning blocks for positioning the contact bridge are arranged on the lower end surface of the button, and a card cavity for the contact bridge to be inserted is formed between the positioning blocks and the button.

[0009] Further: the connecting end is provided with a clamping end on both sides, the lower end surface of the button is provided with a limiting cavity, the clamping end at one end of the connecting end is clamped in the clamping cavity, and the clamping end at the other end is provided in the limiting cavity.

[0010] Furthermore: a protrusion is arranged on the upper end surface of the button, a card slot for a card block to be inserted is arranged between adjacent protrusions, the card block is arranged on the cover plate, and a toggle block is also arranged above the button to drive the button to move.

[0011] Further: a shielding film for shielding the card block is arranged above the cover plate.

[0012] Further: a conductive portion is provided between the first output end and the second output end for connecting the two.

[0013] The technical solution of the utility model has the following advantages:

[0014] 1. The utility model provides a toggle switch with adjustable stroke, in which the left side of the common terminal is the first output terminal and the right side is the second output terminal group. The gear switching of the second output terminal group can be applicable to the switching of the first gear, the second gear and the third gear. The first output terminal can be used to switch the device status on or off. The stroke from the common terminal to the first output terminal is relatively long, which can be applicable to the scene where misoperation needs to be prevented. The second output terminal group has multiple terminals, and the distance between the second output terminal group and the common terminal is relatively short, which can be applicable to the scene of gear change. In this way, misoperation in the state of electrical opening and closing, etc. can be prevented better during use, thereby improving the user's product usage experience.

[0015] 2. The utility model provides a toggle switch with adjustable stroke, in which the contact bridge is arranged below the button, and the connecting end part is close to the lower end surface of the button. The gear position is switched by toggling the button, which drives the contact bridge to move and contact the common terminal and different output terminals. The elastic end on one side of the contact bridge moves between the common terminal and the first output terminal to realize the function of turning the product on or off, and the elastic end on the other side moves between the three second output terminals to realize the gear switching function of the first gear, the second gear and the third gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the toggle switch;

[0018] Figure 2 It is a schematic diagram of the structure of the toggle switch after removing the cover plate;

[0019] Figure 3 It is an exploded view of the toggle switch;

[0020] Figure 4 It is a schematic diagram of the sectional structure of the toggle switch;

[0021] Figure 5 It is a connection structure diagram of the contact bridge and the button;

[0022] Figure 6 It is a partial schematic diagram of the conductive sheet.

[0023] Explanation of reference numerals:

[0024] 1. Base; 2. Cover plate; 3. Contact bridge; 31. Connection end; 311. Clamping end; 32. Elastic end; 33. Extension end; 4. Conductive sheet; 41. Common terminal; 42. First output terminal; 43. Second output terminal group; 430. Second output terminal; 5. First output end; 51. Second output end; 52. Pin; 6. Positioning block; 61. Clamping cavity; 7. Limiting cavity; 71. Protrusion; 8. Clamping block; 81. Card slot; 9. Toggle block; 91. Shielding film; 92. Conductive part. Specific embodiments

[0025] The following will clearly and completely describe the technical solutions of the present utility model with reference to the drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the protection scope of the present utility model.

[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0028] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0029] Embodiment

[0030] This embodiment provides a toggle switch with adjustable travel, including a base 1 and a cover plate 2 disposed above the base 1. A button is disposed between the base 1 and the cover plate 2. Two contact bridges 3 are disposed below the button. The contact bridges 3 are squeezed and disposed between the base 1 and the cover plate 2. The contact bridges 3 are clamped below the button. A conductive sheet 4 is disposed below the contact bridges 3. The conductive sheet 4 includes a common terminal 41, a first output terminal 42 disposed on one side of the common terminal 41, and a second output terminal group 43 disposed on the other side. The distance between the common terminal 41 and the first output terminal 42 is greater than the distance between the common terminal 41 and the second output terminal group 43.

[0031] The above specific improvement is as follows: As Figures 1 - 3As shown in the figure, compared with the prior art, for example, if the left side of the common terminal 41 is the first output terminal 42, then the right side is the second output terminal group 43. The gear shift of the second output terminal group 43 can be applied to the switching of the first, second, and third gears. The first output terminal 42 can be used for the switching of the device state on or off. The stroke from the common terminal 41 to the first output terminal 42 is relatively long, which can be applied to the scenario where accidental operation needs to be prevented. And there are multiple terminals in the second output terminal group 43, and the distance between the second output terminal group 43 and the common terminal 41 is relatively short, which can be used in the scenario of gear replacement. In this way, it can better prevent accidental operation in the state of electrical appliance opening and closing during use, and improve the user's product usage experience.

[0032] Based on the above embodiment: The contact bridge 3 includes a connection end 31 clamped below the button and elastic ends 32 arranged on both sides of the connection end 31. One elastic end 32 moves between the common terminal 41 and the first output terminal 42, and the other elastic end 32 moves between the common terminal 41 and the second output terminal group 43. The second output terminal group 43 includes at least two groups of second output terminals 430.

[0033] The above specific improvement is: As Figure 3 shown, the contact bridge 3 is clamped below the button, and the connection end 31 is partially in close contact with the lower end face of the button. The gear shift is driven by the button to drive the contact bridge 3 to move so as to contact the common terminal 41 and different output terminals. One elastic end 32 of the contact bridge 3 moves between the common terminal 41 and the first output terminal 42 to realize the function of the product in the on or off state, and the other elastic end 32 moves between the three second output terminals 430 to realize the gear shift function of the first, second, and third gears.

[0034] Based on the above embodiment: The elastic end 32 is bent downward toward the end close to the conductive sheet 4, and an extension end 33 inclined upward is further provided on the side of the elastic end 32 away from the connection end 31.

[0035] The above-mentioned specific improvement is as follows: when the button moves to the left or right, the button will be pressed downward, thereby squeezing the accommodating space of the contact bridge 3. After the connecting end 31 is pressed downward, the elastic ends 32 on both sides will deform toward one side of the button (that is, deform upward). After the contact bridge 3 is assembled, it is squeezed and arranged between the base 1 and the button. Due to the elasticity of the deformed end itself, it always maintains a contact state with the conductive sheet 4. Even if there is a small amount of deformation of the contact bridge 3, it can ensure that the elastic ends 32 on both sides are always in contact with the conductive sheet 4, thereby reducing the manufacturing accuracy of the contact bridge 3 and improving the product qualification rate. During the gear switching process, when the elastic end 32 is deformed to a certain space, the top position of the extension end 33 will conflict with the lower end surface of the button, thereby preventing the contact bridge 3 from further deformation, reducing the deformation degree of the elastic end 32, and avoiding the elastic failure of the elastic end 32, thereby improving the service life of the contact bridge 3.

[0036] Based on the above embodiment: the first output terminal 42 and the second output terminal 430 both include a first output end 5 and a second output end 51 , each of which is provided with a pin 52 , and each of which is connected to a contact bridge 3 at the top.

[0037] The above-mentioned specific improvements are as follows: the toggle switch realizes gear adjustment by toggling a button, wherein a common terminal 41 and four output terminals (i.e., a first output terminal 42 and three second output terminals 430) are arranged in the toggle switch. When the gear switching is required, only the button needs to be toggled so that the contact bridge 3 connects to the output terminals at other positions, and conducts electricity through the pins 52 on the first output terminal 5 and the second output terminal 51 on the output terminal.

[0038] Based on the above embodiments: Figure 5 As shown, the lower end surface of the button is provided with a plurality of positioning blocks 6 for positioning the contact bridge 3, and a card cavity 61 for the contact bridge 3 to be inserted is formed between the positioning blocks 6 and the button.

[0039] On the basis of the above embodiment: the connecting end 31 is provided with a snap-on end 311 on both sides, the lower end surface of the button is provided with a limiting cavity 7, the snap-on end 311 at one end of the connecting end 31 is snap-on in the clamping cavity 61, and the snap-on end 311 at the other end is provided in the limiting cavity 7.

[0040] The above-mentioned specific improvements are as follows: in order to position the contact bridge 3, four positioning blocks 6 are arranged on the lower end surface of the button, and the two positioning blocks 6 and the protruding part of the lower end surface of the button are surrounded to form a card cavity 61 for the contact bridge 3 to be inserted into. In order to increase the contact area between the contact bridge 3 and the button, card connection ends 311 are arranged on both sides of the connecting end 31, and a limiting cavity 7 is opened on the button. A card cavity 61 is arranged between the two positioning blocks 6, and the two card connection ends 311 of the connecting end 31 are respectively inserted into the limiting cavity 7 and the card cavity 61, and the three are interference fit, thereby effectively fixing the position of the contact bridge 3.

[0041] On the basis of the above embodiment: a protrusion 71 is arranged on the upper end surface of the button, a slot 81 for a card block 8 to be inserted is arranged between adjacent protrusions 71, the card block 8 is arranged on the cover plate 2, and a toggle block 9 is also arranged above the button to drive the button to move.

[0042] The above-mentioned specific improvements are as follows: when switching gears, the toggle block 9 needs to be moved. When moving, the card block 8 needs to overcome the limit of the protrusion 71 and enter the adjacent protrusion 71. When switching gears, the card block 8 has a downward squeezing force on the button and the protrusion 71, so that the button squeezes the contact bridge 3, causing the contact bridge 3 to deform, resulting in its elastic end 32 being separated from the conductive sheet 4. When the card block 8 enters the adjacent card slot 81, it means that the gear switching is completed, and the card block 8 loses the external force, so that the contact bridge 3 continues to maintain the contact state with the conductive sheet 4 due to its own elastic restoring force, thereby realizing the power-on of the first output terminal 5 and the second output terminal 51.

[0043] On the basis of the above embodiment: a shielding film 91 for shielding the block 8 is arranged above the cover plate 2 .

[0044] The above specific improvements are: Figure 4 As shown, by setting the shielding film 91, the position of the block 8 on the cover plate 2 can be covered to prevent water and dust from entering the interior of the button.

[0045] On the basis of the above embodiment: a conductive portion 92 for connecting the first output end 5 and the second output end 51 is provided between the first output end 5 and the second output end 51 .

[0046] The above specific improvements are: Figure 6 As shown, by setting the conductive part 92, the first output terminal 5 and the second output terminal 51 can be connected, so that no matter whether the first output terminal 5 or the second output terminal 51 is powered on first, it can be ensured that the first output terminal 5 and the second output terminal 51 can be powered on synchronously, further improving the qualified rate of the product.

[0047] Obviously, the above embodiments are merely examples for clear illustration and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation manners here. And the obvious changes or modifications derived therefrom still fall within the protection scope of this utility model.

Claims

1. A toggle switch with adjustable stroke, characterized in that: The invention comprises a base (1) and a cover plate (2) arranged above the base (1); a button is arranged between the base (1) and the cover plate (2); two contact bridges (3) are arranged below the button; the contact bridges (3) are extruded and arranged between the base (1) and the cover plate (2); the contact bridges (3) are clamped below the button; a conductive sheet (4) is arranged below the contact bridge (3); the conductive sheet (4) comprises a common terminal (41), a first output terminal (42) arranged on one side of the common terminal (41), and a second output terminal group (43) arranged on the other side; the distance between the common terminal (41) and the first output terminal (42) is greater than the distance between the common terminal (41) and the second output terminal group (43).

2. A toggle switch with adjustable stroke according to claim 1, characterized in that: The contact bridge (3) comprises a connection end (31) clamped under the button and elastic ends (32) arranged on both sides of the connection end (31), the elastic end (32) on one side moves between the common terminal (41) and the first output terminal (42), and the elastic end (32) on the other side moves between the common terminal (41) and a second output terminal group (43), and the second output terminal group (43) comprises at least two groups of second output terminals (430).

3. A toggle switch with adjustable stroke according to claim 2, characterized in that: The elastic end (32) is bent downwards towards an end close to the conductive sheet (4), and a side of the elastic end (32) away from the connecting end (31) is also provided with an extending end (33) inclined upwards.

4. A toggle switch with adjustable stroke according to claim 3, characterized in that: The first output terminal (42) and the second output terminal (430) both comprise a first output end (5) and a second output end (51), the first output end (5) and the second output end (51) are both provided with a pin (52), and the first output end (5) and the second output end (51) are both connected to a contact bridge (3) at their tops.

5. A toggle switch with adjustable stroke according to claim 4, characterized in that: The lower end surface of the button is provided with a plurality of positioning blocks (6) for positioning the contact bridge (3), and a card cavity (61) for the contact bridge (3) to be inserted is formed between the positioning blocks (6) and the button.

6. A toggle switch with adjustable stroke according to claim 5, characterized in that: The connecting end (31) is provided with a clamping end (311) on both sides, and a limiting cavity (7) is provided on the lower end surface of the button; the clamping end (311) at one end of the connecting end (31) is clamped in the clamping cavity (61), and the clamping end (311) at the other end is disposed in the limiting cavity (7).

7. A toggle switch with adjustable stroke according to claim 6, characterized in that: The upper end surface of the button is provided with a protrusion (71), and a slot (81) for a card block (8) to be inserted is provided between adjacent protrusions (71). The card block (8) is arranged on the cover plate (2), and a toggle block (9) is also arranged above the button to be moved by driving the button.

8. The toggle switch with adjustable stroke according to claim 7, characterized in that: A shielding film (91) for shielding the card block (8) is provided above the cover plate (2).

9. A toggle switch with adjustable stroke according to any one of claims 1 to 8, characterized in that: A conductive portion (92) is provided between the first output end (5) and the second output end (51) for connecting the two.