Assembly type integrated silencing, sterilizing and purifying unit

By designing a prefabricated integrated sound silencing and sterilization purification unit, the problems of inconvenience in construction and noise pollution during maintenance and maintenance of the clean room purification unit are solved, and the efficiency of efficient purification and maintenance of clean room air is achieved.

CN223005089UActive Publication Date: 2025-06-20LIAO NING XU YANG ZHU GONG KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422214230.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-20
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

During maintenance and maintenance, the existing clean room purification unit is installed on the upper roof, which leads to inconvenience in construction, and noise is generated during the silence purification process, affecting the users of the clean room.

Method used

A prefabricated integrated sound silencing and sterilization purification unit is designed, including an inlet chassis, parallel multi-machine sound silence bellows, high-efficiency filter installation box and sound silence and booster pipe box. It is installed through flange connections, and a unit installation box is installed inside the parallel multi-machine sound silence bellows, which is convenient for disassembly and maintenance. At the same time, a silence micro-plate and a horn-shaped box inner shell are used to reduce noise.

Benefits of technology

It realizes efficient filtration, purification and regulation of clean room air, reduces the difficulty of maintenance operation and noise pollution, and improves the air quality and maintenance efficiency of clean room.

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Abstract

The utility model discloses an assembly type integrated silencing, sterilizing and purifying unit, and belongs to the technical field of clean rooms. The device comprises an inlet case, a parallel multi-machine noise reduction air bellow, a high-efficiency filter mounting box and a noise reduction and pressurization pipeline box, wherein the inlet case, the parallel multi-machine noise reduction air bellow, the high-efficiency filter mounting box and the noise reduction and pressurization pipeline box are sequentially connected and mounted in a flange manner; the inlet case is provided with a fresh air inlet, an air return port and a mixed air outlet; at least two unit mounting boxes and two silencing boxes are mounted in the parallel multi-unit silencing air bellow; a high-efficiency filter is mounted between the parallel multi-machine silencing air bellow and the high-efficiency filter mounting box; and a noise reduction microporous plate is mounted between the high-efficiency filter mounting box and the noise reduction pressurization pipeline box. Through the arrangement of the inlet case, the parallel multi-machine silencing air box, the high-efficiency filter mounting box and the silencing pressurizing pipeline box, the air in the clean room can be efficiently filtered, purified and adjusted, so that the indoor air reaches good quality and the clean standard.
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Description

Technical Field

[0001] The utility model relates to an assembled sound-absorbing, sterilizing and purifying unit, belonging to the technical field of clean rooms. Background Art

[0002] A clean room, also known as a dust-free room, is an enclosed space in which parameters such as air cleanliness, temperature, and humidity are controlled as needed, and is applied to industries such as medical treatment, food workshops, and industries with high requirements for cleanliness. The air flow inside the clean room needs to circulate to achieve the purpose of clean air, thereby improving the air quality, air temperature, and humidity requirements inside the clean room.

[0003] Currently, the main way to handle air circulation inside a clean room is to install a purification unit. The purification unit is used to achieve processes such as "sending fresh air", "returning air", "temperature and humidity", "sterilization and purification", and "filtration" according to the level requirements of the clean room, so as to meet the air standard requirements inside the clean room. Existing clean room purification units are generally installed on the upper roof, and the cleanliness, temperature, and humidity of the clean room are controlled through reasonable layout, thereby improving the air quality inside the clean room and ensuring the cleanliness of the clean room. However, when existing clean rooms are being repaired, due to the installation of the unit on the upper roof and the narrow space on the roof, the construction is extremely inconvenient. For example, in the case of the hundred-class operating room integrated disinfection and purification unit with the publication number CN115451487A, the "fan", "evaporation section", "humidification section", "high-efficiency filtration section", and "ultraviolet mirror disinfection section" of the unit are all installed in a unified box, and the box is hoisted onto the upper roof. Although this structure can meet the usage requirements, in the actual application process, due to the need to regularly replace the high-efficiency filter and clean the dust of the fan, during the maintenance process, personnel need to complete corresponding work on the upper roof, which brings inconvenience to the maintenance personnel. In addition, when the unit is performing disinfection and purification work, it will generate a lot of noise, which will affect the users inside the clean room.

[0004] Therefore, there is an urgent need to propose an improved sound-absorbing, sterilizing and purifying unit to solve the above technical problems. Summary of the Utility Model

[0005] The utility model solves the above technical problems. The following gives a brief overview of the utility model to provide a basic understanding of certain aspects of the utility model. It should be understood that this overview is not an exhaustive overview of the utility model. It is not intended to identify the key or important parts of the utility model, nor is it intended to limit the scope of the utility model.

[0006] The technical solution of the utility model:

[0007] An assembled integrated noise reduction, sterilization and purification unit, comprising an inlet chassis, a parallel multi-machine noise reduction air box, a high-efficiency filter installation box and a noise reduction and pressurization pipeline box. The inlet chassis, the parallel multi-machine noise reduction air box, the high-efficiency filter installation box and the noise reduction and pressurization pipeline box are sequentially connected and installed by flange method;

[0008] The inlet chassis has a fresh air inlet, an air return outlet and a mixed air outlet;

[0009] At least two unit installation boxes and two sound insulation boxes are installed in the parallel multi-machine noise reduction air box;

[0010] A high-efficiency filter is installed between the parallel multi-machine noise reduction air box and the high-efficiency filter installation box;

[0011] A noise reduction microporous plate is installed between the high-efficiency filter installation box and the noise reduction and pressurization pipeline box.

[0012] Preferably: The parallel multi-machine noise reduction air box has a plurality of first air inlets and one first air outlet. After the inlet chassis is connected and installed with the parallel multi-machine noise reduction air box, the first air inlet is communicated with the mixed air outlet. The unit installation box has a second air inlet and a second air outlet. The sound insulation box has a third air inlet and a third air outlet. The second air inlet of the unit installation box is communicated with the first air inlet of the parallel multi-machine noise reduction air box. The second air outlet of the unit installation box is communicated with the third air inlet of the sound insulation box. The third air outlet of the sound insulation box is communicated with the inside of the parallel multi-machine noise reduction air box.

[0013] Preferably: The inner wall of the parallel multi-machine noise reduction air box has a second mounting seat. One end of the sound insulation box is fixed to the unit installation box by bolts, and the other end of the sound insulation box is fixedly installed on the second mounting seat by bolts.

[0014] Preferably: A support plate is fixedly installed at the bottom of the unit installation box, and a slider is fixedly installed at the bottom of the support plate. A slide rail is installed at the bottom of the parallel multi-machine noise reduction air box. The support plate is installed on the slide rail through the slider.

[0015] Preferably: The high-efficiency filter installation box has a fourth air inlet and a fourth air outlet. The first air outlet of the parallel multi-machine noise reduction air box is communicated with the fourth air inlet of the filter installation box. A high-efficiency filter is installed at the first air outlet of the parallel multi-machine noise reduction air box and the fourth air inlet of the filter installation box.

[0016] Preferably: The noise reduction and pressurization pipeline box includes a box body outer shell and a box body inner shell. The shape of the box body inner shell is "horn-shaped". A sound insulation cavity is formed between the box body outer shell and the box body inner shell. The noise reduction and pressurization pipeline box has a fifth air inlet and a fifth air outlet.

[0017] Preferably: An ultraviolet germicidal lamp is installed on the inner wall of the inlet chassis 1.

[0018] The utility model has the following beneficial effects: An assembled integrated sound-absorbing, sterilizing and purifying unit of the utility model can efficiently filter, purify and adjust the air in a clean room through the settings of an inlet chassis, a parallel multi-machine sound-absorbing air box, a high-efficiency filter installation box and a sound-absorbing and pressurizing pipeline box, so that the indoor air reaches good quality and meets the clean standard; by designing the installation form of the unit installation box inside the parallel multi-machine sound-absorbing air box, during the maintenance and repair process, the unit installation box can be easily disassembled, overcoming the problem of inconvenient operation for maintenance personnel caused by the need to complete corresponding work on the narrow upper roof during the maintenance and repair process. The structure of the utility model is simple, easy to implement, and suitable for popularization and application. Description of the Drawings

[0019] Figure 1 is a cross-sectional view of an assembled integrated sound-absorbing, sterilizing and purifying unit;

[0020] Figure 2 is a cross-sectional view of the parallel multi-machine sound-absorbing air box;

[0021] Figure 3 is a right side view of the installation structure of the unit installation box in the parallel multi-machine sound-absorbing air box;

[0022] Figure 4 is a cross-sectional view of the high-efficiency filter installation box;

[0023] Figure 5 is a cross-sectional view of the sound-absorbing and pressurizing pipeline box;

[0024] Figure 6 is a structural layout installation schematic diagram of an assembled integrated sound-absorbing, sterilizing and purifying unit in the seventh specific embodiment;

[0025] In the figure, 1 - inlet chassis, 2 - parallel multi-machine sound-absorbing air box, 3 - high-efficiency filter installation box, 4 - sound-absorbing and pressurizing pipeline box, 5 - fresh air inlet, 6 - air return outlet, 7 - mixed air outlet, 8 - unit installation box, 9 - sound-absorbing box, 10 - high-efficiency filter, 11 - sound-absorbing microporous plate, 12 - first air inlet, 13 - first air outlet, 14 - second air inlet, 15 - second air outlet, 16 - third air inlet, 17 - third air outlet, 18 - first mounting seat, 19 - second mounting seat, 20 - support plate, 21 - slider, 22 - slide rail, 23 - fourth air inlet, 24 - fourth air outlet, 25 - box body outer shell, 26 - box body inner shell, 27 - sound insulation cavity, 28 - fifth air inlet, 29 - fifth air outlet, 30 - ultraviolet germicidal lamp. Specific Embodiments

[0026] To make the objectives, technical solutions and advantages of the present utility model clearer and more explicit, the present utility model will be described below through specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present utility model. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concept of the present utility model.

[0027] Specific Embodiment 1: In combination with Figures 1 - 5 This embodiment is described. An assembled integrated noise reduction, sterilization and purification unit of this embodiment includes an inlet chassis 1, a parallel multi-unit noise reduction air box 2, a high-efficiency filter installation box 3 and a noise reduction and pressurization pipeline box 4. The inlet chassis 1, the parallel multi-unit noise reduction air box 2, the high-efficiency filter installation box 3 and the noise reduction and pressurization pipeline box 4 are all square boxes and are sequentially connected and installed by flange method. And a sealing strip is arranged at the connection between the inlet chassis 1, the parallel multi-unit noise reduction air box 2, the high-efficiency filter installation box 3 and the noise reduction and pressurization pipeline box 4 to improve the sealing effect of the unit;

[0028] The inlet chassis 1 has a fresh air inlet 5, an air return outlet 6 and a mixed air outlet 7. Among them, the fresh air inlet 5 is externally connected to a fresh air pipeline, and fresh air is conveyed into the inlet chassis 1 through the fresh air pipeline. The air return outlet 6 is used to be externally connected to an indoor air return pipeline, and the air in the clean room is returned to the inlet chassis 1 again through the return pipeline. Inside the inlet chassis 1, the fresh air and the return air are mixed and sterilized by an ultraviolet germicidal lamp 30 installed on the inner wall of the inlet chassis 1. The mixed air enters the parallel multi-unit noise reduction air box 2;

[0029] At least two unit installation boxes 8 and two muffler boxes 9 are installed in the parallel multi-unit noise reduction air box 2. A primary filter, an intermediate filter, a refrigeration and refrigeration unit, a humidifier, etc. are installed in the unit installation box 8. According to the usage requirements of the clean room air, the mixed air inside the inlet chassis 1 is processed by the above-mentioned units in the unit installation box 8, and the processed air enters the muffler box 9. The muffler box 9 is a box made of porous sound-absorbing plates, and the noise reduction effect is achieved by absorbing and isolating noise through the porous structure of the muffler box 9;

[0030] A high-efficiency filter 10 is installed between the parallel multi-unit noise reduction air box 2 and the high-efficiency filter installation box 3. The air that has been sound-insulated and noise-reduced by the units in the unit installation box 8 and the muffler box 9 captures particulate dust and suspended matter in the air through the high-efficiency filter 10;

[0031] A sound-absorbing microporous plate 11 is installed between the high-efficiency filter installation box 3 and the sound-absorbing supercharging pipeline box 4. The sound-absorbing microporous plate 11 absorbs and isolates noise again to achieve noise reduction, further reducing the noise generated by the unit. The processed air enters the sound-absorbing supercharging pipeline box 4 and finally communicates with the laminar flow hood inside the clean room through the sound-absorbing supercharging pipeline box 4, and the processed air is sent into the clean room.

[0032] Specific Embodiment 2: In combination with Figures 1 - 5 This embodiment is described. An assembled integrated sound-absorbing, sterilizing and purifying unit in this embodiment. The parallel multi-machine sound-absorbing air box 2 has a plurality of first air inlets 12 and one first air outlet 13. After the inlet chassis 1 is connected and installed with the parallel multi-machine sound-absorbing air box 2, the first air inlets 12 communicate with the mixed air outlet 7. The unit installation box 8 has a second air inlet 14 and a second air outlet 15. The sound-absorbing box 9 has a third air inlet 16 and a third air outlet 17. The second air inlet 14 of the unit installation box 8 communicates with the first air inlets 12 of the parallel multi-machine sound-absorbing air box 2. The second air outlet 15 of the unit installation box 8 communicates with the third air inlet 16 of the sound-absorbing box 9. The third air outlet 17 of the sound-absorbing box 9 communicates with the inside of the parallel multi-machine sound-absorbing air box 2. With such a setting, at least two unit installation boxes 8 are installed inside the parallel multi-machine sound-absorbing air box 2. The units (primary filters, intermediate filters, refrigeration and refrigeration units, humidifiers, etc.) in the plurality of unit installation boxes 8 can respectively process the mixed air inside the inlet chassis 1, thereby improving the processing efficiency. The installation method of the unit installation box 8 in the multi-machine sound-absorbing air box 2 is as follows: The inner wall of the parallel multi-machine sound-absorbing air box 2 has a second mounting seat 19. One end of the sound-absorbing box 9 is fixed to the unit installation box 8 by bolts, and the other end of the sound-absorbing box 9 is fixedly installed on the second mounting seat 19 by bolts. Under the action of the sound-absorbing box 9 and the second mounting seat 19, the unit installation box 8 is tightly installed inside the multi-machine sound-absorbing air box 2.

[0033] Specific Embodiment 3: In combination with Figures 1 - 5To describe this embodiment, an assembled integrated sound-absorbing, sterilizing and purifying unit of this embodiment. A pallet 20 is fixedly installed at the bottom of the unit installation box 8, and a slider 21 is fixedly installed at the bottom of the pallet 20. A slide rail 22 is installed at the bottom of the parallel multi-machine sound-absorbing air box 2, and the pallet 20 is installed on the slide rail 22 through the slider 21. With such a setting, since the various units installed inside the unit installation box 8 are relatively large in volume, during the maintenance process, personnel need to complete corresponding work on the upper roof, which brings inconvenience to the maintenance personnel. In this application, the unit installation box 8 is installed on the slide rail 22 through the slider 21. When maintenance is required, the unit installation box 8 can be disassembled from the parallel multi-machine sound-absorbing air box 2, and then the maintenance work can be completed on the ground; the structure of this embodiment can bring great convenience to the operators, briefly improve the work efficiency of maintenance, and reduce the labor intensity of personnel.

[0034] Specific Embodiment Four: Combining Figures 1 - 5 To describe this embodiment, an assembled integrated sound-absorbing, sterilizing and purifying unit of this embodiment. The high-efficiency filter installation box 3 has a fourth air inlet 23 and a fourth air outlet 24. The first air outlet 13 of the parallel multi-machine sound-absorbing air box 2 is communicated with the fourth air inlet 23 of the filter installation box 3, and a high-efficiency filter 10 is installed at the first air outlet 13 of the parallel multi-machine sound-absorbing air box 2 and the fourth air inlet 23 of the filter installation box 3. With such a setting, the high-efficiency filter 10 captures particulate dust and various suspended matters above 0.5um, and the filtration efficiency is as high as more than 99.5%, ensuring the air quality.

[0035] Specific Embodiment Five: Combining Figures 1 - 5 To describe this embodiment, an assembled integrated sound-absorbing, sterilizing and purifying unit of this embodiment. The sound-absorbing and pressurizing pipeline box 4 includes a box body outer shell 25 and a box body inner shell 26. The shape of the box body inner shell 26 is "horn-shaped". A sound-insulating cavity 27 is formed between the box body outer shell 25 and the box body inner shell 26. The sound-absorbing and pressurizing pipeline box 4 has a fifth air inlet 28 and a fifth air outlet 29. With such a setting, the sound-insulating cavity 27 formed between the box body outer shell 25 and the box body inner shell 26 can block noise and reduce noise pollution. In addition, the shape of the box body inner shell 26 is "horn-shaped". The horn-shaped box body inner shell 26 can effectively concentrate and direct the air flow, thereby increasing the air circulation pressure and enhancing the power of the air flow flowing out, and then smoothly sending the air flow into the laminar flow hood inside the clean room.

[0036] Specific Embodiment Six: Combining Figures 1 - 5To describe this embodiment, an assembled integrated silencing, sterilizing and purifying unit of this embodiment is provided with a front impeller 31 at the third air inlet 16 or the third air outlet 17 of the silencing box 9. The front impeller 31 is a blade structure without a motor. The blades here are in the form of three blades. The front impeller 31 rotates by the wind speed. In this embodiment, as Figure 1 and Figure 2 shown, two sets of unit installation boxes 8 and silencing boxes 9 are installed in the parallel multi-unit silencing air box 2. A front impeller 31 is installed at the third air inlet 16 of one of the silencing boxes 9, and a front impeller 31 is installed at the third air outlet 17 of the other silencing box 9. In this way, there is a time difference in the sequence of air passing through the front impeller 31 and reaching the high-efficiency filter 10 after being processed by the unit installation box 8. The wind speed is changed by the front impeller 31, thereby improving the air treatment efficiency.

[0037] Specific embodiment seven: In combination with Figure 6 To describe this embodiment, for an assembled integrated silencing, sterilizing and purifying unit of this embodiment, when installing, sliding seats are installed at the bottoms of the parallel multi-unit silencing air box 2 and the high-efficiency filter installation box 3. A longitudinal slideway 32 or a transverse slideway 33 is installed on the upper roof. The parallel multi-unit silencing air box 2 and the high-efficiency filter installation box 3 are installed on the longitudinal slideway 32 or the transverse slideway 33 through the sliding seats. When maintenance is required, after the flange connections between the detachable unit boxes are removed, the corresponding unit boxes can be pulled out to facilitate the maintenance of the unit.

[0038] It should be noted that in the above embodiments, as long as the technical solutions are not contradictory, they can be arranged and combined. Those skilled in the art can exhaust all possibilities according to the mathematical knowledge of permutation and combination. Therefore, the present invention will not describe the technical solutions after permutation and combination one by one, but it should be understood that the technical solutions after permutation and combination have been disclosed by the present invention.

[0039] This embodiment is only an exemplary description of this patent and does not limit its protection scope. Those skilled in the art can also make partial changes to it. As long as it does not exceed the spiritual essence of this patent, it is within the protection scope of this patent.

Claims

1. An assembled integrated silencing, sterilizing and purifying unit, characterized by: It comprises an inlet box (1), a parallel multi-machine silencer bellows (2), a high-efficiency filter installation box (3) and a silencer pressurizing pipe box (4), wherein the inlet box (1), the parallel multi-machine silencer bellows (2), the high-efficiency filter installation box (3) and the silencer pressurizing pipe box (4) are connected and installed in sequence by means of flanges; The inlet box (1) has a fresh air inlet (5), an air return port (6) and a mixed air outlet (7); At least two unit installation boxes (8) and two silencer boxes (9) are installed in the parallel multi-machine silencer bellows (2); A high-efficiency filter (10) is installed between the parallel multi-machine silencing bellows (2) and the high-efficiency filter installation box (3); A sound-absorbing microporous plate (11) is installed between the high-efficiency filter installation box (3) and the sound-absorbing and pressurizing pipeline box (4).

2. The assembled integrated silencing, sterilizing and purifying unit according to claim 1 is characterized in that: The parallel multi-machine silencer bellows (2) has a plurality of first air inlets (12) and a first air outlet (13); after the inlet box (1) is connected and installed with the parallel multi-machine silencer bellows (2), the first air inlet (12) is communicated with the mixing air outlet (7); the unit installation box (8) has a second air inlet (14) and a second air outlet (15); the silencer box (9) has a third air inlet (16) and a third air outlet (17); the second air inlet (14) of the unit installation box (8) is communicated with the first air inlet (12) of the parallel multi-machine silencer bellows (2); and the second air outlet (15) of the unit installation box (8) is communicated with the third air inlet (16) of the silencer box (9).

3. The assembled integrated silencing, sterilizing and purifying unit according to claim 2 is characterized in that: The inner wall of the parallel multi-machine silencer bellows (2) is provided with a second mounting seat (19); one end of the silencer box (9) is fixed to the unit mounting box (8) by bolts, and the other end of the silencer box (9) is fixedly mounted on the second mounting seat (19) by bolts.

4. The assembled integrated silencing, sterilizing and purifying unit according to claim 2 or 3 is characterized in that: A support plate (20) is fixedly mounted on the bottom of the unit installation box (8), a slider (21) is fixedly mounted on the bottom of the support plate (20), a slide rail (22) is mounted on the bottom of the parallel multi-machine silencer bellows (2), and the support plate (20) is mounted on the slide rail (22) via the slider (21).

5. The assembled integrated silencing, sterilizing and purifying unit according to claim 2 is characterized by: The high-efficiency filter installation box (3) has a fourth air inlet (23) and a fourth air outlet (24); the first air outlet (13) of the parallel multi-machine silencer bellows (2) and the fourth air inlet (23) of the high-efficiency filter installation box (3) are connected; and a high-efficiency filter (10) is installed at the first air outlet (13) of the parallel multi-machine silencer bellows (2) and the fourth air inlet (23) of the high-efficiency filter installation box (3).

6. The assembled integrated silencing, sterilizing and purifying unit according to claim 1 is characterized by: The silencer boost duct box (4) comprises a box outer shell (25) and a box inner shell (26); the box inner shell (26) is shaped like a trumpet; a soundproof cavity (27) is formed between the box outer shell (25) and the box inner shell (26); and the silencer boost duct box (4) has a fifth air inlet (28) and a fifth air outlet (29).

7. The assembled integrated silencing, sterilizing and purifying unit according to claim 1 is characterized by: An ultraviolet sterilization lamp (30) is installed on the inner wall of the inlet cabinet (1).

Citation Information

Patent Citations

  • Integrated disinfection and purification system for hundred-level operating room

    CN115451487A