Stirring and mixing system
By designing a mixing and mixing system including a feeding system, agitating system, finished product packaging system and cleaning and disinfection system, the problems of clogging and clumping of feed pipes during waterproof materials mixing are solved, and efficient material dispersion and mixing are achieved.
Patent Information
- Application Number
- CN202422243299.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-12
AI Technical Summary
When existing devices mix waterproof materials, the feed pipe can easily become blocked when the powder raw materials and liquid raw materials are added, which increases the manual cleaning strength and reduces the efficiency of raw material addition; and the waterproof materials tend to form agglomerate after mixing, which is difficult to effectively eliminate.
A mixing and mixing system is designed, including a feeding system, agitating system, finished product packaging system and cleaning and disinfection system. The material is transported to the mixing tank through the liquid pipeline and the feeding pipeline, stirring and mixing using the agitation and dispersion device, and cleaned through the high-pressure cleaning pipeline.
It effectively improves material dispersion and stirring and mixing efficiency, avoids the problems of feed pipe blockage and material clumping, simplifies the manual cleaning process, and improves the efficiency of raw material addition.
Smart Images

Figure CN223027166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production equipment, and particularly relates to a stirring and mixing system. Background Art
[0002] Waterproof materials are materials used to prevent water penetration and are widely used in fields such as construction, engineering, transportation, aviation, and aerospace to ensure the safety and durability of structures. Waterproof materials include waterproof agents and waterproof adhesives. A waterproof agent is a chemical product added to concrete, mortar, or coatings that can enhance the water penetration resistance of the materials; a waterproof adhesive is a sealing material applied to the surface to form a waterproof layer to resist water intrusion.
[0003] When the existing device mixes waterproof materials, the powder raw materials and liquid raw materials are added at the same feeding pipe. In this case, the feeding pipe will be blocked, increasing the intensity of manual cleaning and reducing the efficiency of raw material addition; and after directly adding a large amount of materials into the device for mixing, due to the viscosity of the waterproof coating, the dispersion of each mixture in the organic solvent is poor, and it is easy to cause the situation that the waterproof materials form lumps, and the formed lumps of waterproof materials cannot be effectively eliminated. Summary of the Utility Model
[0004] The purpose of the utility model is: to solve the above problems, the utility model provides a stirring and mixing system.
[0005] The utility model specifically adopts the following technical solutions to achieve the above purpose, including: a feeding system, the feeding system includes a first feeding component and a second feeding component, the first feeding component includes a first storage tank, a water storage tank and a first conveying pipeline, the second feeding component includes a second storage tank and a second conveying pipeline, and the feeding system is used for conveying materials;
[0006] A stirring system, the stirring system is connected to the feeding system through a pipeline, the stirring system includes a stirring tank, and a stirring and dispersing device is arranged inside the stirring tank, and the stirring system is used for stirring and mixing materials;
[0007] A finished product packaging system, the finished product packaging system is connected to the stirring system through a pipeline, the finished product packaging system includes a finished product warehouse and a packaging machine, and the finished product packaging system is used for storing and using finished waterproof materials;
[0008] A cleaning and disinfection system, the cleaning and disinfection system is connected to the stirring system and the finished product packaging system through a pipeline, the cleaning and disinfection system includes a storage tank and a pot cleaning bin, and the cleaning and disinfection system is used for cleaning.
[0009] As a further description of the above technical solution, the first conveying pipeline includes a liquid material pipeline, a water adding pipeline and a high-pressure cleaning pipeline, and the second conveying pipeline includes a feeding pipeline and a pretreatment pipeline.
[0010] As a further description of the above technical solution, the first storage tank is communicated with the mixing tank through the liquid material pipeline, and a filter, a diaphragm pump and a pneumatic ball valve are arranged on the liquid material pipeline.
[0011] As a further description of the above technical solution, the water storage tank is communicated with the mixing tank through the water adding pipeline, and a pneumatic ball valve, a filter and a water delivery pump are arranged on the water adding pipeline.
[0012] As a further description of the above technical solution, the water storage tank is communicated with the mixing tank through the high-pressure cleaning pipeline, and a pneumatic ball valve, a filter and a booster pump are arranged on the high-pressure cleaning pipeline.
[0013] As a further description of the above technical solution, the second storage tank is communicated with the mixing tank through the feeding pipeline, the second storage tank is communicated with the storage box through the pretreatment pipeline, and a manual ball valve, a filter and a diaphragm pump are arranged on the second conveying pipeline.
[0014] As a further description of the above technical solution, the mixing tank includes a first mixing tank and a second mixing tank, the first mixing tank is used for stirring and mixing waterproof glue, and the second mixing tank is used for stirring and mixing waterproof agent.
[0015] As a further description of the above technical solution, the storage box includes an antifoaming agent box, a bactericide box and a dispersant box, and the storage box is communicated with the mixing tank, the finished product bin and the pot cleaning bin through the first conveying pipeline.
[0016] As a further description of the above technical solution, the storage box is communicated with the second storage tank through the second conveying pipeline.
[0017] As a further description of the above technical solution, the pot cleaning bin is communicated with the mixing tank, the finished product bin and the storage tank through the first conveying pipeline.
[0018] The beneficial effects of the utility model are as follows:
[0019] In the production process of the present utility model, the materials in the storage tank are transported to the mixing tank through the material liquid pipeline and the feeding pipeline, the water in the water storage tank is transported to the mixing tank through the water adding pipeline, defoaming, sterilization and dispersion treatments are carried out through the pretreatment pipeline, and stirring and mixing are carried out through the stirring and dispersing device. After storage in the finished product bin, it enters the packaging machine for packaging. After the production is completed, the mixing tank and the finished product bin are subjected to high-pressure cleaning through the high-pressure cleaning pipeline. The material transportation is independent of each other, effectively improving the material dispersion degree and the stirring and mixing efficiency.
[0020] To more clearly elaborate the structural features and functions of the present utility model, the following will detail the present utility model in combination with the attached drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the structural schematic diagram of the stirring system of the present utility model Figure 1 ;
[0022] Figure 2 is the structural schematic diagram of the stirring system of the present utility model Figure 2 ;
[0023] Figure 3 is the structural schematic diagram of the stirring system of the present utility model Figure 3 ;
[0024] Figure 4 is the structural schematic diagram of the stirring system of the present utility model Figure 4 ;
[0025] Figure 5 is the structural schematic diagram of the stirring system of the present utility model Figure 5 ;
[0026] Figure 6 is the structural schematic diagram of the stirring system of the present utility model Figure 6 ;
[0027] Figure 7 is the structural schematic diagram of the stirring system of the present utility model Figure 7 ;
[0028] Figure 8 is the structural schematic diagram of the stirring system of the present utility model Figure 8 ;
[0029] Figure 9 is the structural schematic diagram of the stirring system of the present utility model Figure 9 。
[0030] Reference Signs:
[0031] 1. Feeding system; 11. First feeding component; 111. First storage tank; 112. Water storage tank; 113. First conveying pipeline; 1131. Liquid material pipeline; 1132. Water adding pipeline; 1133. High-pressure cleaning pipeline; 12. Second feeding component; 121. Second storage tank; 122. Second conveying pipeline; 1221. Feeding pipeline; 1222. Pretreatment pipeline; 2. Stirring system; 21. Stirring tank; 211. First mixing tank; 212. Second mixing tank; 22. Stirring and dispersing device; 3. Finished product packaging system; 31. Finished product warehouse; 32. Packaging machine; 4. Cleaning and disinfection system; 41. Storage box; 42. Pot cleaning bin; 5. Filter; 6. Diaphragm pump; 7. Pneumatic ball valve; 8. Manual ball valve; 9. Water transfer pump; 10. Booster pump. Detailed implementation manners
[0032] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
[0033] As Figures 1 - 9 shown, in one embodiment, a stirring and mixing system includes: a feeding system 1, a stirring system 2, a finished product packaging system 3, and a cleaning and disinfection system 4.
[0034] Among them, the feeding system 1 is used to convey materials; the stirring system 2 is connected to the feeding system 1 through a pipeline and is used to stir and mix materials; the finished product packaging system 3 is connected to the stirring system 2 through a pipeline and is used to store and use the finished waterproof material; and the cleaning and disinfection system 4 is connected to the stirring system 2 and the finished product packaging system 3 through a pipeline and is used for cleaning.
[0035] As Figures 1 - 9 shown, in this embodiment, the feeding system 1 includes a first feeding component 11 and a second feeding component 12. The first feeding component 11 includes a first storage tank 111, a water storage tank 112, and a first conveying pipeline 113, and the second feeding component 12 includes a second storage tank 121 and a second conveying pipeline 122.
[0036] Furthermore, the first conveying pipeline 113 includes a liquid material pipeline 1131, a water adding pipeline 1132, and a high-pressure cleaning pipeline 1133, and the second conveying pipeline 122 includes a feeding pipeline 1221 and a pretreatment pipeline 1222.
[0037] Specifically, the first storage tank 111 is connected to the stirring tank 21 through the liquid material pipeline 1131. A filter 5, a diaphragm pump 6, and a pneumatic ball valve 7 are arranged on the liquid material pipeline 1131; the water storage tank 112 is connected to the stirring tank 21 through the water adding pipeline 1132, and a pneumatic ball valve 7, a filter 5, and a water transfer pump 9 are arranged on the water adding pipeline 1132.
[0038] Further, the water storage tank 112 is connected to the mixing tank 21 through the high-pressure cleaning pipeline 1133. The high-pressure cleaning pipeline 1133 is provided with a pneumatic ball valve 7, a filter 5 and a booster pump 10.
[0039] Further, the second storage tank 121 is connected to the mixing tank 21 through the feeding pipeline 1221, and the second storage tank 121 is connected to the storage tank 41 through the pretreatment pipeline 1222. The second conveying pipeline 122 is provided with a manual ball valve 8, a filter 5 and a diaphragm pump 6.
[0040] Exemplarily, the filter 5 adopts a Y-type filter 5, which can effectively remove impurities and particles in the emulsion, is easy to maintain and clean, has a large filtering area and flow rate, can handle media with a relatively high flow rate, and is suitable for various working environments; the diaphragm pump 6 can be started in a dry pump state, has good self-priming ability, can handle liquids with high viscosity and corrosiveness, reduces the risk of liquid leakage, and improves operation safety; the pneumatic ball valve 7 is equipped with position feedback, and can monitor the position, state and opening degree of the valve in real time through the feedback signal, meeting different requirements in industrial production and ensuring the stable operation of the system; the booster pump can provide strong water flow pressure, which helps to remove stubborn dirt and deposits and improve the cleaning efficiency.
[0041] As Figures 1 - 9 shown, in this embodiment, the mixing system 2 includes a mixing tank 21. The mixing tank 21 includes a first mixing tank 211 and a second mixing tank 212. The first mixing tank 211 is used for mixing the waterproof glue, and the second mixing tank 212 is used for mixing the waterproof agent.
[0042] Further, a mixing and dispersing device 22 is arranged inside the mixing tank 21, and multiple groups of mixing blades are driven by a mixing shaft to perform mixing and stirring, effectively improving the dispersion degree and mixing efficiency of the materials.
[0043] As Figures 1 - 9 shown, in this embodiment, the finished product packaging system 3 includes a finished product warehouse 31 and a packaging machine 32. After the waterproof material stirred by the mixing tank 21 flows into the finished product warehouse 31 through the pipeline, it then flows into the packaging machine 32 through the pipeline for packaging.
[0044] As Figures 1 - 9 shown, in this embodiment, the cleaning and disinfection system 4 includes a storage tank 41 and a pot cleaning bin 42.
[0045] Further, the storage tank 41 includes an antifoaming agent tank, a bactericide tank and a dispersant tank. The storage tank 41 is connected to the mixing tank 21, the finished product bin 31 and the pot cleaning bin 42 through the first conveying pipeline 113, and the storage tank 41 is connected to the second storage tank 121 through the second conveying pipeline 122; while the pot cleaning bin 42 is connected to the mixing tank 21, the finished product bin 31 and the storage tank through the first conveying pipeline 113.
[0046] During the production process, the antifoaming agent can remove the bubbles generated during the mixing process to avoid the bubbles affecting the quality and performance of the materials; the bactericide can prevent the growth of microorganisms during the mixing and storage processes to ensure the long-term stability and durability of the materials; the dispersant can help evenly disperse the solid particles in the raw materials to avoid precipitation and agglomeration and ensure the uniformity and consistency of the materials.
[0047] Working principle: During production, the materials in the storage tank are conveyed to the mixing tank 21 through the material liquid pipeline 1131 and the feeding pipeline 1221, the water in the water storage tank 112 is conveyed to the mixing tank 21 through the water adding pipeline 1132, defoaming, sterilization and dispersion treatments are carried out through the pretreatment pipeline 1222, and stirring and mixing are carried out through the stirring and dispersing device 22, stored in the finished product bin 31, and enter the packaging machine 32 for packaging; after production is completed, the mixing tank 21 and the finished product bin 31 are subjected to high-pressure cleaning through the high-pressure cleaning pipeline 1133;
[0048] Through the above technical solution, the material conveying and cleaning processes of the present application are independent of each other, effectively improving the material dispersion degree and the stirring and mixing efficiency.
[0049] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A stirring and mixing system, characterized in that: include: A material supply system (1), the material supply system (1) comprising a first material supply component (11) and a second material supply component (12), the first material supply component (11) comprising a first material storage tank (111), a water storage tank (112) and a first conveying pipeline (113), the second material supply component (12) comprising a second material storage tank (121) and a second conveying pipeline (122), the material supply system (1) being used for conveying materials; A stirring system (2), the stirring system (2) being connected to the feeding system (1) via a pipeline, the stirring system (2) comprising a stirring tank (21), a stirring and dispersing device (22) being arranged inside the stirring tank (21), and the stirring system (2) being used for stirring and mixing materials; A finished product packaging system (3), the finished product packaging system (3) being connected to the stirring system (2) via a pipeline, the finished product packaging system (3) comprising a finished product warehouse (31) and a packaging machine (32), and the finished product packaging system (3) being used to store and use the finished waterproof material; A cleaning and disinfection system (4), wherein the cleaning and disinfection system (4) is connected to the stirring system (2) and the finished product packaging system (3) through pipelines, and the cleaning and disinfection system (4) comprises a material storage box (41) and a pot cleaning bin (42), and the cleaning and disinfection system (4) is used for cleaning.
2. The stirring and mixing system according to claim 1, characterized in that: The first conveying pipeline (113) comprises a liquid pipeline (1131), a water adding pipeline (1132) and a high-pressure cleaning pipeline (1133), and the second conveying pipeline (122) comprises a material adding pipeline (1221) and a pretreatment pipeline (1222).
3. The stirring and mixing system according to claim 2, characterized in that: The first material storage tank (111) is connected to the stirring tank (21) via the material liquid pipeline (1131), and the material liquid pipeline (1131) is provided with a filter (5), a diaphragm pump (6) and a pneumatic ball valve (7).
4. The stirring and mixing system according to claim 2, characterized in that: The water storage tank (112) is connected to the stirring tank (21) via the water supply pipeline (1132), and the water supply pipeline (1132) is provided with a pneumatic ball valve (7), a filter (5) and a water delivery pump (9).
5. The stirring and mixing system according to claim 2, characterized in that: The water storage tank (112) is connected to the stirring tank (21) via the high-pressure cleaning pipeline (1133), and the high-pressure cleaning pipeline (1133) is provided with a pneumatic ball valve (7), a filter (5) and a booster pump (10).
6. The stirring and mixing system according to claim 2, characterized in that: The second material storage tank (121) pipe is connected to the stirring tank (21) through the feeding pipeline (1221), and the second material storage tank (121) pipe is connected to the material storage box (41) through the pretreatment pipeline (1222). The second conveying pipeline (122) is provided with a manual ball valve (8), a filter (5) and a diaphragm pump (6).
7. The stirring and mixing system according to claim 1, characterized in that: The stirring tank (21) comprises a first mixing tank (211) and a second mixing tank (212), wherein the first mixing tank (211) is used for stirring and mixing waterproof glue, and the second mixing tank (212) is used for stirring and mixing waterproof agent.
8. The stirring and mixing system according to claim 1, characterized in that: The material storage box (41) comprises a defoamer box, a bactericide box and a dispersant box, and the material storage box (41) is connected to the stirring tank (21), the finished product bin (31) and the pot cleaning bin (42) through a first conveying pipeline (113).
9. The stirring and mixing system according to claim 1, characterized in that: The material storage box (41) is in communication with the second material storage tank (121) via a second delivery pipeline (122).
10. The stirring and mixing system according to claim 1, characterized in that: The boiler cleaning bin (42) is connected to the stirring tank (21), the finished product bin (31) and the material storage tank via the first conveying pipeline (113).