Container bottom side lower web shaping tool

Abstract

The utility model relates to a container bottom side lower web shaping tool, which relates to the technical field of mechanical tools and comprises a bottom plate, an abutting plate, a shaping plate and a jack, the abutting plate is vertically mounted at one end of the bottom plate, the shaping plate is vertically mounted at the other end of the bottom plate, and the jack is vertically mounted on the inner side wall of the abutting plate. The tail end of the jack abuts against the straight web plate, the inner side wall of the shaping plate abuts against the bent web plate below the straight web plate, the shaping tool is placed below the bent web plate, the jack is placed between the abutting plate and the shaping plate, the bent plate is outwards broken off through counter-acting force transmitted by the bottom plate, the shaping process is fast and efficient, and cost is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical tools, in particular to a container bottom side lower abdominal plate shaping tool. Background Technique

[0002] The statements here only provide the background technique related to the utility model, and do not necessarily constitute the prior art.

[0003] During the transfer process of containers, if the lower abdominal plate of the bottom side beam is impacted externally, it is very easy to cause the lower abdominal plate to bend and sink inward. The first-line container repair workers need to repair the depression of the lower abdominal plate of the bottom side beam. The original repair mode is to put the damaged container on the shelf for repair, and multiple processes such as using a stacker to place the container, setting up the shelf, flame heating at the depression, and hammering with a sledgehammer are required to complete;

[0004] The existing technology for repairing the lower abdominal plate of the container bottom side beam has the following technical problems:

[0005] (1) During the process of setting up the shelf, the maintenance personnel need to wait for the shelf to be set up before proceeding with the subsequent hammering and heating processes, resulting in time waiting, increasing the repair period. At the same time, the shelf for stacking requires additional costs, and manual erection is required, which will cause problems such as waste of personnel and high costs.

[0006] (2) When heating and hammering, heating will cause a decrease in material strength, reducing the repair quality, and the labor intensity caused by hammering is large.

[0007] The existing repair of the depression of the lower abdominal plate of the container bottom side beam is time-consuming and laborious, and the shaping efficiency is low. Therefore, there is an urgent need for a fast and efficient shaping tool to deal with the bending and deformation of the lower abdominal plate. Content of the Utility Model

[0008] The purpose of the utility model is to provide a container bottom side lower abdominal plate shaping tool, which can solve at least one of the above technical problems.

[0009] To achieve the above purpose, the utility model provides a container bottom side lower abdominal plate shaping tool, including a bottom plate, a butt plate, a shaping plate and a jack. One end of the bottom plate is vertically installed with the butt plate, the other end of the bottom plate is vertically installed with the shaping plate, the inner side wall of the butt plate is vertically installed with the jack, the end of the jack abuts against the straight web, and the inner side wall of the shaping plate abuts against the bent web below the straight web.

[0010] It is further set that the bottom plate includes a rectangular plate and a trapezoidal plate. The butt plate is vertically installed on the rectangular plate, and the shaping plate is vertically installed on the trapezoidal plate.

[0011] It is further set that a plurality of first rib plates are arranged on the outer side wall of the butt plate, and the first rib plates are fixedly installed between the butt plate and the bottom plate.

[0012] Further set that a number of second rib plates are arranged on the outer side wall of the shaping plate, and the second rib plates are fixedly installed between the shaping plate and the bottom plate.

[0013] Further set that inclined rib plates are fixedly installed on both side walls of the abutting plate, and the bottom side walls of the inclined rib plates are fixedly connected to the upper side wall of the bottom plate.

[0014] Further set that the width of the shaping plate is greater than the width of the abutting plate.

[0015] Further set that the length of the abutting plate is greater than that of the shaping plate, and the height from the jack to the bottom plate is greater than the height from the shaping plate to the bottom plate.

[0016] Further set that the thickness of the abutting plate is greater than the thickness of the shaping plate.

[0017] Further set that a handle is fixedly installed on the outer side wall of the abutting plate.

[0018] Further set that the jack is connected to the oil pressure handle through a hydraulic pipe.

[0019] The beneficial effects of the above one or more technical solutions:

[0020] (2) The structure of the present utility model is simple. The jack is placed between the abutting plate and the shaping plate. Adjust the position of the jack so that the jack abuts against the straight web that has not been deformed, and the shaping plate abuts against the bent web. Then, manually pressurize the jack through the oil pressure handle. When the jack abuts against the straight web, the reaction force is transmitted through the bottom plate to straighten the bent plate outward. The shaping process is fast and convenient to use. There is no need to place the container on the shelf for operation, and the repair can be completed on the ground, improving the repair efficiency.

[0021] (2) The hydraulic shaping device is adopted, without hammering and heating, avoiding the reduction of material strength caused by heating and improving the repair quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The schematic diagram of the specification attached to this application is used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute a limitation to this application.

[0023] Figure 1 It is a schematic structural diagram of the present utility model.

[0024] Figure 2 It is a schematic installation structural diagram of the present utility model.

[0025] In the figure, 1 is the bottom plate; 11 is the rectangular plate; 12 is the trapezoidal plate;

[0026] 2 is the abutting plate; 21 is the first rib plate; 22 is the inclined rib plate; 23 is the handle;

[0027] 3 Shaping plate; 31 Second rib plate;

[0028] 4 Jack;

[0029] 5 Straight web; 6 Bent web. Specific implementation mode

[0030] The following combines with the attached drawings to illustrate the specific implementation mode of this embodiment.

[0031] Refer to Figure 1 and Figure 2 This utility model proposes a shaping tool for the lower abdominal web of the bottom side of a container, which includes a bottom plate 1, a contact plate 2, a shaping plate 3 and a jack 4. One end of the bottom plate 1 is vertically installed with the contact plate 2, and the other end of the bottom plate 1 is vertically installed with the shaping plate 3. The inner side wall of the contact plate 2 is vertically installed with the jack 4, the end of the jack 4 abuts against the straight web 5, and the inner side wall of the shaping plate 3 abuts against the bent web 6 below the straight web 5.

[0032] Refer to Figure 1 The bottom plate 1 includes a rectangular plate 11 and a trapezoidal plate 12. The contact plate 2 is vertically installed on the rectangular plate 11, and the shaping plate 3 is vertically installed on the trapezoidal plate 12.

[0033] A number of first rib plates 21 are arranged on the outer side wall of the contact plate 2. The first rib plates 21 are fixedly installed between the contact plate 2 and the bottom plate 1, and the first rib plates 21 improve the connection strength between the contact plate 2 and the bottom plate 1.

[0034] A number of second rib plates 31 are arranged on the outer side wall of the shaping plate 3. The second rib plates 31 are fixedly installed between the shaping plate 3 and the bottom plate 1, and the second rib plates 31 improve the connection strength between the shaping plate 3 and the bottom plate 1.

[0035] The inner side wall of the contact plate 2 bears the jack 4. Therefore, in order to improve the strength of the contact plate 2 and avoid the tearing of the connection between the contact plate 2 and the bottom plate 1 caused by the pressure of the jack 4, inclined rib plates 22 are fixedly installed on both side walls of the contact plate 2, and the bottom side wall of the inclined rib plates 22 is fixedly connected to the upper side wall of the bottom plate 1, thereby increasing the overall length of the bottom plate 1 and the contact plate 2.

[0036] In order to increase the contact area between the shaping tool and the web and ensure uniform force, the width of the shaping plate 3 is greater than the width of the contact plate 2.

[0037] The length of the contact plate 2 is greater than that of the shaping plate 3, and the height from the jack 4 to the bottom plate 1 is greater than the height from the shaping plate 3 to the bottom plate 1. Generally, the bent part of the web is located below. Therefore, the jack 4 is arranged above the bent web 6, and the shaping plate 3 is arranged on one side of the bent web 6. Opposite acting forces are formed on the web through the height difference, so as to straighten the bent web 6.

[0038] The abutting plate 2 is subjected to the pressure of the hydraulic cylinder 4. Therefore, it is necessary to improve the strength of the abutting plate 2. The thickness of the abutting plate 2 is greater than the thickness of the shaping plate 3. In order to increase the contact area between the shaping plate 3 and the bent web 6, the width of the shaping plate 3 is greater than the width of the abutting plate 2.

[0039] To ensure the strength of the shaping tool, the material of the shaping tool is made of stainless steel, making the shaping tool have a certain weight. To facilitate the transfer of the shaping tool, a handle 23 is fixedly installed on the outer side wall of the abutting plate 2. The handle 23 is a U-shaped metal rod, and the cross-section of the metal rod is circular.

[0040] The jack 4 is connected to the oil pressure handle through a hydraulic pipe. The jack 4, the hydraulic pipe and the oil pressure handle adopt the existing thin-type jack 4 with the model number STB5-20. The oil pressure handle supplies oil to the jack through the hydraulic pipe.

[0041] The working principle of the shaping tool is as follows:

[0042] For the repair of the container placed on the ground, there is a gap between the lower end of the web under the bottom side beam and the ground. This gap is greater than the thickness of the bottom plate 1. The shaping device is inserted from one end of the container web. The bottom plate 1 is placed between the gap between the lower end of the web under the bottom side beam and the ground. Drag the handle 23 and slide the shaping tool along the length direction of the web on the ground. When reaching below the bent web 6, place the jack 4 between the abutting plate 2 and the shaping plate 3. Adjust the position of the jack 4 so that the jack 4 abuts against the undeformed straight web 5. The shaping plate 3 abuts against the bent web 6. Then, manually pressurize the jack 4 through the oil pressure handle. When the jack 4 abuts against the straight web 5, the reaction force transmitted by the bottom plate 1 acts on the shaping plate 3. The shaping plate 3 bends the bent plate outwards until the plane of the bent web 6 is flush with the plane of the straight web 5, and then stop the manual pressurization action of the handle.

[0043] Although the specific implementation manners of the present invention are described above in conjunction with the drawings, it is not a limitation to the protection scope of the present invention. Those skilled in the art should understand that based on the technical solution of the present invention, various modifications or deformations that can be made by those skilled in the art without creative labor are still within the protection scope of the present invention.

Claims

1. A container bottom lower web shaping tool, characterized in that: It includes a base plate, an abutment plate, a shaping plate and a jack. The abutment plate is vertically installed at one end of the base plate, the shaping plate is vertically installed at the other end of the base plate, the jack is vertically installed on the inner side wall of the abutment plate, the end of the jack abuts against the straight web, and the inner side wall of the shaping plate abuts against the bent web below the straight web.

2. The container bottom lower web shaping tool according to claim 1, characterized in that: The bottom plate comprises a rectangular plate and a trapezoidal plate, an abutment plate is vertically mounted on the rectangular plate, and a shaping plate is vertically mounted on the trapezoidal plate.

3. The container bottom lower web shaping tool according to claim 1, characterized in that: A plurality of first ribs are arranged on the outer side wall of the abutting plate, and the first ribs are fixedly installed between the abutting plate and the bottom plate.

4. The container bottom lower web shaping tool according to claim 1, characterized in that: A plurality of second ribs are arranged on the outer side wall of the shaping plate, and the second ribs are fixedly installed between the shaping plate and the bottom plate.

5. The container bottom lower web shaping tool according to claim 1, characterized in that: The two side walls of the abutment plate are fixedly mounted with oblique rib plates, and the bottom side walls of the oblique rib plates are fixedly connected to the upper side walls of the bottom plate.

6. The container bottom lower web shaping tool according to claim 1, characterized in that: The width of the shaping plate is greater than the width of the abutting plate.

7. The container bottom lower web shaping tool according to claim 1, characterized in that: The length of the abutment plate is greater than that of the shaping plate, and the height from the jack to the bottom plate is greater than the height from the shaping plate to the bottom plate.

8. The container bottom lower web shaping tool according to claim 1, characterized in that: The thickness of the abutting plate is greater than the thickness of the shaping plate.

9. The container bottom lower web shaping tool according to claim 1, characterized in that: The handle is fixedly mounted on the outer side wall of the abutment plate.

10. The container bottom lower web shaping tool according to claim 1, characterized in that: The jack is connected to the oil pressure handle through a hydraulic pipe.

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