Vulcanizing device for table tennis bat film production
By designing the rotary driving parts and cooling gas injection devices in the vulcanization device, the problem of difficult mold release after vulcanization of the film is solved, rapid cooling and smooth mold release are achieved, and the production efficiency and quality of the ping-pong racket film are improved.
Patent Information
- Application Number
- CN202422070582.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The temperature of the table tennis racket film is high after vulcanization and is easily stuck to the mold, resulting in unsmooth demolding and easy to break, affecting the yield rate.
A vulcanization device including a vulcanization table, a lower mold, a gas nozzle and a blower pipe is designed to achieve rapid cooling and mold release of the film through rotary driving parts and cooling gas injection, and the vulcanized waste gas is treated with activated carbon blocks.
The film is quickly and smoothly demolded, reducing damage, improving yield, and reducing pollution.
Smart Images

Figure CN223115643U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of table tennis racket film production, in particular to a vulcanization device for table tennis racket film production. Background Technique
[0002] A table tennis racket is a racket used by table tennis players during the game. It is usually composed of a bottom plate and a surface covering (also known as a "film"). The film is a general term for vulcanized rubber. The table tennis racket film is an important part of the racket and is in direct contact with the ball. Therefore, it plays a crucial role during the game. First, the weight of the film can increase the weight of the racket, thus becoming an important part of the racket to generate momentum. Second, the film can directly contact the ball and affect the trajectory and performance of the ball by creating or changing the rotation, speed, running direction, arc, and landing point of the ball. In addition, the film can transmit the impact force of the ball to the sponge and the bottom plate during the game, causing them to generate elastic force, thereby affecting the rebound effect of the ball. Finally, the film will deform during the interaction with the ball, and this deformation further affects the performance of the ball and the player's ball control ability.
[0003] During the production process of table tennis racket film, vulcanization is a key step. It involves using a vulcanizer to heat and press the film to connect the rubber molecules with each other, thereby enhancing the elasticity and durability of the film. When the film is vulcanized, the temperature of the film is relatively high after vulcanization and molding, and it is not convenient to cool it immediately. The film is easy to stick to the mold, resulting in smooth demoulding problems. Directly removing it easily causes damage, affecting the yield rate. Therefore, it is urgently needed to be improved. Content of the Utility Model
[0004] The purpose of the utility model is to provide a vulcanization device for table tennis racket film production to solve the problems raised in the above background technique.
[0005] To achieve the above object, the present utility model provides the following technical solutions: A vulcanization device for producing table tennis racket films, including a device body, a vulcanization table, a lower mold, an air nozzle, and a blow pipe. The vulcanization table is arranged at the top of the device body, and a first rotation driving member is installed inside the vulcanization table. The output end of the first rotation driving member extends to the top of the vulcanization table and is equipped with a turntable. The lower mold is arranged at the top of the turntable. A device frame is fixed above the device body, and a vulcanization machine head is arranged below the device frame. An upper mold is installed inside the vulcanization machine head, and the upper mold cooperates with the lower mold. A telescopic driving member is installed at the top of the device frame, and the output end of the telescopic driving member is fixedly connected to the vulcanization machine head. A lead screw is installed at the top of the device body, and a second rotation driving member is installed on the outer wall of the device body at the position of the lead screw. The output end of the second rotation driving member is fixedly connected to the lead screw. Cooling tables are fixed at the top of the device body on both sides of the lead screw. The air nozzle is installed at the top of the cooling table, a cross arm is installed at the top of the cooling table above the air nozzle, the blow pipe is installed at the bottom of the cross arm, and air delivery pumps are installed on both sides inside the device body.
[0006] Preferably, a treatment box is installed on one side of the top of the device frame, and an activated carbon block is arranged on one side inside the treatment box.
[0007] Preferably, an air extraction pump is installed inside the treatment box on one side of the activated carbon block. When the air extraction pump operates, the telescopic hose sucks the vulcanization waste gas in the vulcanization machine head into the treatment box, and the activated carbon block adsorbs and treats the waste gas, which is convenient for treating the waste gas generated during vulcanization and reduces pollution.
[0008] Preferably, a telescopic hose is installed on one side of the bottom of the treatment box, and the bottom end of the telescopic hose is communicated with the vulcanization machine head.
[0009] Preferably, a top cover is installed at the top of the treatment box at the position of the activated carbon block, and the top cover can be removed to facilitate the regular replacement of the activated carbon block.
[0010] Preferably, positioning blocks are fixed at the top of the turntable, and the positioning blocks are tightly clamped with the positioning slots at the bottom of the lower mold, so that the lower mold is clamped and connected with the turntable.
[0011] Preferably, the bottom of the vulcanization table extends to the top of the device body and is threadedly connected to the lead screw.
[0012] Preferably, the output ends of the air delivery pumps are communicated with the air nozzles and the blow pipes through air delivery pipelines.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] The second rotation driving member drives the lead screw to rotate, so that the vulcanization table drives the lower mold to move away from below the device frame. When the lower mold passes through the cooling table, the air delivery pump extracts external cooling gas through a pipeline and transports it to the air nozzles and air blowing pipes through an air delivery pipeline. The air nozzles eject the cooling gas to blow air at the two edges of the film, and the air blowing pipes blow air on the surface of the film. Immediately afterwards, the first rotation driving member drives the turntable to rotate, so that the lower mold rotates by ninety degrees. The lead screw drives the lower mold to pass between the cooling tables again, so that the air nozzles blow air at the other two edges of the film, causing all four sides of the film to separate from the lower mold. The air blowing pipes blow air on the surface of the film to cool down the film. By blowing air and cooling the film, it is convenient for the film to be quickly demolded, not easy to stick, the demolding is smoother, and it is not easy to break. Brief Description of the Drawings
[0015] Figure 1 is a schematic main sectional structure view of the present utility model;
[0016] Figure 2 is a schematic enlarged sectional structure view of the vulcanization table of the present utility model;
[0017] Figure 3 is a schematic enlarged structure view of the cooling table of the present utility model;
[0018] Figure 4 is a schematic top view structure view of the present utility model;
[0019] Figure 5 is of the present utility model Figure 1 enlarged structure view at A in
[0020] In the figure: 1, device body; 2, vulcanization table; 3, lower mold; 301, positioning card slot; 4, device frame; 5, vulcanization head; 6, upper mold; 7, telescopic driving member; 8, processing box; 801, top cover; 9, activated carbon block; 10, air extraction pump; 11, telescopic hose; 12, cooling table; 13, air delivery pump; 1301, air delivery pipeline; 14, first rotation driving member; 15, turntable; 1501, positioning block; 16, air nozzle; 17, cross arm; 18, air blowing pipe; 19, lead screw; 20, second rotation driving member. Detailed Embodiment
[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1-5 , an embodiment provided by the present utility model: a vulcanization device for the production of table tennis racket films, including a device body 1, a vulcanization table 2, a lower mold 3, an air nozzle 16 and a blowing pipe 18. The vulcanization table 2 is arranged at the top of the device body 1, and a first rotation driving member 14 is installed inside the vulcanization table 2, and the output end of the first rotation driving member 14 extends to the top of the vulcanization table 2 and is installed with a turntable 15, and the lower mold 3 is arranged at the top of the turntable 15;
[0024] A device frame 4 is fixed above the device body 1, and a vulcanization head 5 is arranged below the device frame 4, and an upper mold 6 is installed inside the vulcanization head 5. The upper mold 6 cooperates with the lower mold 3. A telescopic driving member 7 is installed at the top of the device frame 4, and the output end of the telescopic driving member 7 is fixedly connected to the vulcanization head 5. A lead screw 19 is installed on the top of the device body 1, and a second rotation driving member 20 is installed on the outer wall of the device body 1 at the position of the lead screw 19. The output end of the second rotation driving member 20 is fixedly connected to the lead screw 19;
[0025] Cooling tables 12 are fixed at both ends of the top of the device body 1 on both sides of the lead screw 19. The air nozzle 16 is installed at the top of the cooling table 12. A cross arm 17 is installed at the top of the cooling table 12 above the air nozzle 16. The blowing pipe 18 is installed at the bottom of the cross arm 17. Air delivery pumps 13 are installed on both sides inside the device body 1;
[0026] Specifically, the telescopic driving member 7 drives the vulcanizing head 5 to move upward, separating the upper mold 6 from the lower mold 3. The second rotary driving member 20 drives the lead screw 19 to rotate in the reverse direction, causing the vulcanizing table 2 to drive the lower mold 3 to move away from below the device frame 4. When the lower mold 3 passes by the cooling table 12, the air delivery pump 13 extracts external cooling gas through the pipeline and conveys it to the air nozzles 16 and the air blowing pipes 18 through the air delivery pipeline 1301. The cooling gas can be nitrogen. At this time, the air nozzles 16 eject the cooling gas to blow air at the two edges of the film, and the air blowing pipes 18 blow air on the surface of the film. Immediately afterwards, the first rotary driving member 14 drives the turntable 15 to rotate, causing the lower mold 3 to rotate by ninety degrees. The lead screw 19 drives the lower mold 3 to pass between the cooling tables 12 again, enabling the air nozzles 16 to blow air at the other two edges of the film, separating all four sides of the film from the lower mold 3, and the air blowing pipes 18 blow air on the surface of the film to cool down the film. By blowing air and cooling the film, it is convenient for the film to be quickly demolded, not easily sticky, and the demolding is smoother and not easily damaged;
[0027] One side of the top of the device frame 4 is provided with a treatment box 8, and an activated carbon block 9 is arranged on one side inside the treatment box 8;
[0028] An air extraction pump 10 is installed inside the treatment box 8 on one side of the activated carbon block 9;
[0029] One side of the bottom of the treatment box 8 is provided with a telescopic hose 11, and the bottom end of the telescopic hose 11 is communicated with the vulcanizing head 5;
[0030] A top cover 801 is installed at the top of the treatment box 8 at the position of the activated carbon block 9;
[0031] Specifically, during the vulcanization process, the air extraction pump 10 operates to cause the telescopic hose 11 to suck the vulcanization waste gas in the vulcanizing head 5 into the treatment box 8, and the activated carbon block 9 adsorbs and treats the waste gas, thus facilitating the treatment of the waste gas generated during vulcanization, reducing pollution. The top cover 801 can be removed to facilitate the regular replacement of the activated carbon block 9;
[0032] Positioning blocks 1501 are fixed to the top of the turntable 15, and the positioning blocks 1501 are tightly clamped with the positioning slots 301 at the bottom of the lower mold 3;
[0033] The bottom of the vulcanizing table 2 extends to the top of the device body 1 and is threadedly connected to the lead screw 19;
[0034] The output end of the air delivery pump 13 is communicated with the air nozzles 16 and the air blowing pipes 18 through the air delivery pipeline 1301.
[0035] When the embodiment of the present application is in use: first, the rubber for producing the film of the table tennis racket is placed inside the lower mold 3, and secondly, the second rotating drive member 20 drives the screw 19 to rotate, so that the vulcanizing table 2 drives the lower mold 3 to move to the bottom of the device frame 4, and the telescopic drive member 7 drives the vulcanizing machine head 5 to move downward, so that the upper mold 6 and the lower mold 3 are molded together, and the telescopic drive member 7 covers the lower mold 3 and the upper mold 6 and performs vulcanization heating to vulcanize the film. During the vulcanization process, the vacuum pump 10 is operated so that the telescopic hose 11 draws the vulcanization waste gas in the vulcanizing machine head 5 into the treatment box 8, and the activated carbon block 9 adsorbs the waste gas, thereby facilitating the treatment of the waste gas generated during vulcanization and reducing pollution. The top cover 801 can be removed so that the activated carbon block 9 can be replaced regularly, and then, the telescopic drive member 7 drives the vulcanizing machine head 5 to move upward, so that the upper mold 6 and the lower mold 3 are separated, and the second rotating drive member 20 drives the screw 19 to move upward. The first rotating drive member 14 drives the turntable 15 to rotate, so that the vulcanizing table 2 drives the lower mold 3 to move away from the bottom of the device frame 4. When the lower mold 3 passes through the cooling table 12, the air pump 13 extracts the external cooling gas through the pipeline and transmits it to the air nozzle 16 and the blowing pipe 18 through the air pipeline 1301. The cooling gas can be nitrogen. At this time, the air nozzle 16 sprays the cooling gas to spray the two edges of the film, and the blowing pipe 18 sprays the film surface. Then, the first rotating drive member 14 drives the turntable 15 to rotate, so that the lower mold 3 rotates ninety degrees, and the screw 19 drives the lower mold 3 to pass between the cooling tables 12 again, so that the air nozzle 16 sprays the other two edges of the film, so that the four sides of the film are separated from the lower mold 3, and the blowing pipe 18 sprays the film surface to cool the film. By spraying and cooling the film, it is convenient for the film to be quickly demolded, not easy to stick, and more smoothly demolded and not easy to be damaged.
[0036] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
Claims
1. A vulcanizing device for the production of table tennis racket rubber sheets, characterized in that, It includes a device body (1), a vulcanizing table (2), a lower mold (3), a nozzle (16) and a blow pipe (18). The vulcanizing table (2) is arranged at the top of the device body (1), and a first rotary driving member (14) is installed inside the vulcanizing table (2). The output end of the first rotary driving member (14) extends to the top of the vulcanizing table (2) and is equipped with a turntable (15). The lower mold (3) is arranged at the top of the turntable (15). A device frame (4) is fixed above the device body (1), and a vulcanizing head (5) is arranged below the device frame (4). An upper mold (6) is installed inside the vulcanizing head (5), and the upper mold (6) cooperates with the lower mold (3). A telescopic driving member (7) is installed at the top of the device frame (4), and the output end of the telescopic driving member (7) is fixedly connected to the vulcanizing head (5). A lead screw (19) is installed at the top of the device body (1), and a second rotary driving member (20) is installed on the outer wall of the device body (1) at the position of the lead screw (19). The output end of the second rotary driving member (20) is fixedly connected to the lead screw (19). Cooling tables (12) are fixed at the top of the device body (1) on both sides of the lead screw (19). The nozzle (16) is installed at the top of the cooling table (12). A cross arm (17) is installed at the top of the cooling table (12) above the nozzle (16). The blow pipe (18) is installed at the bottom of the cross arm (17). Air delivery pumps (13) are installed on both sides inside the device body (1).
2. The vulcanization device for producing table tennis racket films according to claim 1, characterized in that: On one side of the top of the device frame (4), a treatment box (8) is installed, and an activated carbon block (9) is arranged on one side inside the treatment box (8).
3. The vulcanization device for producing table tennis racket films according to claim 2, characterized in that: An air extraction pump (10) is installed inside the treatment box (8) on one side of the activated carbon block (9).
4. A vulcanizing device for producing table tennis racket films according to claim 2, characterized in that: On one side of the bottom of the treatment box (8), a telescopic hose (11) is installed, and the bottom end of the telescopic hose (11) is communicated with the vulcanizing head (5).
5. The vulcanization device for producing table tennis racket films according to claim 2, characterized in that: A top cover (801) is installed at the top of the treatment box (8) at the position of the activated carbon block (9).
6. The vulcanization device for producing table tennis racket films according to claim 1, characterized in that: Positioning blocks (1501) are fixed at the top of the turntable (15), and the positioning blocks (1501) are tightly clamped with the positioning slots (301) at the bottom end of the lower mold (3).
7. The vulcanization device for producing table tennis racket films according to claim 1, characterized in that: The bottom of the vulcanizing table (2) extends to the top of the device body (1) and is threadedly connected to the lead screw (19).
8. A vulcanization device for producing table tennis racket films according to claim 1, characterized in that: The output end of the air delivery pump (13) is communicated with the nozzle (16) and the blow pipe (18) through an air delivery pipeline (1301).