Compressor slip sheet and rotor compressor

By optimizing the designed compressor slide, the excess ends are cut and the oil storage cavity channel is introduced, the energy loss and air leakage caused by sliding friction of the slide is solved, and more efficient energy utilization is achieved.

CN223177735UActive Publication Date: 2025-08-01HUANGSHI DONPER COMPRESSOR CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421887971.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-08-01
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The energy loss and system air leakage caused by traditional slides during sliding friction affect the energy utilization efficiency of the compressor.

Method used

A compressor slide is designed to reduce sliding friction with the upper cylinder head, lower cylinder head and cylinder by cutting off the upper and lower ends of the slide, and adopting an oil storage chamber and oil return channel structure to reduce friction loss.

Benefits of technology

Effectively reduce the sliding friction between the slide plate and the cylinder head and the cylinder, avoid air leakage, reduce system energy loss, and improve compressor energy utilization efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223177735U_ABST
    Figure CN223177735U_ABST
Patent Text Reader

Abstract

The compressor slip sheet comprises a slip sheet body which is arranged in a slip sheet groove in a sliding mode, a clamping end is arranged at the end, facing a slip sheet spring, of the slip sheet body, and a spring groove is formed in the connecting position of the clamping end and the slip sheet body. The spring groove abuts against one side of the sliding piece spring, the clamping end is located in a cavity of the sliding piece spring, and an upper unfilled corner and a lower unfilled corner are formed in the lateral upper portion and the lateral lower portion of the clamping end respectively. Through the optimized and improved design of the product, the redundant upper end and lower end of the slip sheet are cut off, so that the sliding friction generated by the slip sheet, the upper cylinder cover, the lower cylinder cover and the air cylinder is effectively reduced, the air leakage of the compressor in the operation process is avoided, the energy loss in the system can be effectively reduced, and the service life of the compressor is prolonged. Therefore, the beneficial effects of reducing power consumption and improving the energy utilization efficiency of the compressor are achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of compressor components, and more specifically, to a compressor sliding vane and a rotary compressor. Background Art

[0002] Rotary compressors are widely used in various medium and small-sized compressed air devices and small air-conditioning refrigeration devices. They are also widely used in fields such as petrochemical, chemical, meteorological, construction, and aviation. For example, in the petrochemical industry, they are used for compressing medium and low-pressure gases in processes such as oil refining and gasification; in the chemical field, they are used for compressing medium and low-pressure gases in processes such as gas recovery and mixed gas generation.

[0003] The main components of a sliding vane compressor include a cylinder, a rotor, and sliding vanes. The rotor is eccentrically arranged in the cylinder, and several longitudinal grooves are formed on the rotor. Sliding vanes that can slide freely in the radial direction are installed in the grooves. The sliding vane compressor also has high reliability and durability and can operate normally under harsh environmental conditions.

[0004] As a key component in a rotary compressor, a compressor sliding vane is a thin sheet-like part used to separate and compress gases in a sliding vane compressor. They are usually installed in the longitudinal grooves of the rotor and can slide freely in the radial direction.

[0005] As the rotary compressor operates, the rotation of the rotor drives the crankshaft in the pump body to rotate. The rotation of the crankshaft enables the piston to rotate eccentrically and rotate to a certain extent around its own axis, and then under the influence of the spring, it pushes the sliding vane to perform repeated horizontal movements. However, during the repeated horizontal movements of the sliding vane, the upper and lower ends of the traditional sliding vane inevitably have sliding friction with the upper cylinder head, lower cylinder head, and cylinder, and the resulting sliding friction will cause a certain degree of energy loss in the system. Summary of the Utility Model

[0006] In view of the above technical problems in the related art, the present utility model proposes a compressor sliding vane that can overcome the above-mentioned deficiencies of the prior art.

[0007] To achieve the above technical objectives, the technical solution of the present utility model is realized as follows:

[0008] A compressor sliding vane;

[0009] The compressor sliding vane includes a sliding vane body slidably disposed in a vane groove. One end of the sliding vane body facing the vane spring is provided with a clamping end. A spring groove is formed at the connection between the clamping end and the sliding vane body. The spring groove abuts against one side of the vane spring. The clamping end is located within the cavity of the vane spring. An upper cutout and a lower cutout are respectively formed above and below the side of the clamping end.

[0010] Further, the right sides of the upper cut-off corner and the lower cut-off corner are away from the spring groove, and the left sides of the upper cut-off corner and the lower cut-off corner are flush with the right vertical surface of the spring groove.

[0011] Further, the longitudinal height of the root of the clamping end is adapted to the inner diameter of the sliding vane spring.

[0012] Further, the angle of the spring groove is greater than or equal to 90 degrees.

[0013] Further, the side edges of the upper cut-off corner and the lower cut-off corner are arcs concave towards the inside of the sliding vane body or straight lines arranged obliquely.

[0014] Further, the longitudinal section of the clamping end is an isosceles trapezoid, and the sliding vane body is symmetrically arranged up and down along the transverse center line of the longitudinal section of the clamping end.

[0015] Further, the clamping end is nested in the sliding vane spring, and the sliding vane body, the upper cut-off corner and the lower cut-off corner are all located on the side away from the sliding vane spring.

[0016] Further, an oil storage cavity, an oil inlet passage and an oil return passage are arranged in the sliding vane body, and the oil storage cavity is communicated with the oil inlet passage and the oil return passage.

[0017] According to another aspect of the present invention, a rotary compressor is provided;

[0018] The rotary compressor includes a compressor sliding vane as described above.

[0019] The beneficial effects of the present invention: Through the optimized and improved design of the product of the present invention, the redundant upper end and lower end of the sliding vane are cut off, so that the sliding friction generated between the sliding vane and the upper cylinder head, the lower cylinder head and the cylinder can be effectively reduced, which can not only prevent the compressor from leaking air during operation, but also effectively reduce the energy loss in the system, and further achieve the beneficial effects of reducing power consumption and improving the energy utilization efficiency of the compressor. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0021] Figure 1 is a schematic diagram of the application scenario of a compressor sliding vane according to an embodiment of the present invention;

[0022] Figure 2 It is a schematic structural diagram of a compressor sliding vane according to an embodiment of the present invention;

[0023] Figure 3 It is a schematic diagram of the application scenario of a traditional compressor sliding vane according to an embodiment of the present invention;

[0024] In the figure: 1, sliding vane body; 2, sliding vane spring; 3, spring groove; 4, upper end head; 5, clamping end head; 6, lower end head; 7, piston; 8, crankshaft; 9, upper cut-off corner; 10, lower cut-off corner. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art shall fall within the protection scope of the present invention.

[0026] It should be understood that in the description of the embodiments of the present invention, the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the embodiments of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the embodiments of the present invention, "several" means two or more unless otherwise specifically defined.

[0027] As Figure 1-2 shown, a compressor sliding vane according to an embodiment of the present invention includes a sliding vane body 1 slidably disposed in a sliding vane groove. One end of the sliding vane body 1 facing the sliding vane spring 2 is provided with a clamping end head 5. A spring groove 3 is formed at the connection between the clamping end head 5 and the sliding vane body 1. The spring groove 3 abuts against one side of the sliding vane spring 2. The clamping end head 5 is located in the cavity of the sliding vane spring 2. An upper cut-off corner 9 and a lower cut-off corner 10 are respectively formed above and below the side of the clamping end head 5.

[0028] A compressor sliding vane according to an embodiment of the present utility model. In a specific embodiment, the right sides of the upper notch 9 and the lower notch 10 are far from the spring groove 3, and the left sides of the upper notch 9 and the lower notch 10 are flush with the right vertical surface of the spring groove 3.

[0029] A compressor sliding vane according to an embodiment of the present utility model. In a specific embodiment, the longitudinal height of the root of the clamping end 5 is adapted to the inner diameter dimension of the vane spring 2.

[0030] A compressor sliding vane according to an embodiment of the present utility model. In a specific embodiment, the angle of the spring groove 3 is greater than or equal to 90 degrees.

[0031] A compressor sliding vane according to an embodiment of the present utility model. In a specific embodiment, the side edges of the upper notch 9 and the lower notch 10 are arcs concave towards the vane body 1 or straight lines arranged obliquely.

[0032] A compressor sliding vane according to an embodiment of the present utility model. In a specific embodiment, the longitudinal section of the clamping end 5 is an isosceles trapezoid, and the vane body 1 is symmetrically arranged up and down along the horizontal center line of the longitudinal section of the clamping end 5.

[0033] A compressor sliding vane according to an embodiment of the present utility model. In a specific embodiment, the clamping end 5 is nested in the vane spring 2, and the vane body 1, the upper notch 9 and the lower notch 10 are all located on the side far from the vane spring 2.

[0034] A compressor sliding vane according to an embodiment of the present utility model. In a specific embodiment, an oil storage cavity, an oil inlet channel and an oil return channel are arranged in the vane body 1, and the oil storage cavity is communicated with the oil inlet channel and the oil return channel.

[0035] According to another aspect of the present utility model, a rotary compressor is provided;

[0036] The rotary compressor includes the above-mentioned compressor sliding vane.

[0037] For the convenience of understanding the above technical solutions of the present utility model, the above technical solutions of the present utility model will be described in detail below through specific working principles.

[0038] When in specific use, a compressor vane according to the present utility model involves a technique of reducing the ends at the contact between the vane and the spring. On the premise of ensuring airtightness, the three ends at the contact between the vane and the spring are cut to remove the redundant two ends. When the rotor drives the crankshaft to rotate and pushes the vane to perform repeated horizontal movements, the sliding friction generated with the upper cylinder head, the lower cylinder head, and the cylinder is reduced, thereby reducing the energy loss in the system. At the same time, the cost of parts is reduced by reducing the weight of the parts.

[0039] In summary, by means of the above technical solution of the present utility model, through the optimized and improved design of the product of the present utility model, the redundant upper end and lower end of the vane are cut off, so that the sliding friction generated between the vane and the upper cylinder head, the lower cylinder head, and the cylinder can be effectively reduced. It can not only prevent air leakage during the operation of the compressor, but also effectively reduce the energy loss in the system, thereby achieving the beneficial effects of reducing power consumption and improving the energy utilization efficiency of the compressor.

[0040] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A compressor vane, characterized in that, It includes a sliding vane body (1) slidably arranged in a vane slot. One end of the vane body (1) facing the vane spring (2) is provided with a clamping end (5). A spring groove (3) is formed at the connection between the clamping end (5) and the vane body (1). The spring groove (3) abuts against one side of the vane spring (2). The clamping end (5) is located inside the cavity of the vane spring (2). An upper notch (9) and a lower notch (10) are respectively formed above and below the side of the clamping end (5).

2. The compressor vane according to claim 1, wherein, The right sides of the upper notch (9) and the lower notch (10) are away from the spring groove (3), and the left sides of the upper notch (9) and the lower notch (10) are flush with the right vertical surface of the spring groove (3).

3. A compressor vane according to claim 1, characterized in that, The longitudinal height of the root of the clamping end (5) is adapted to the inner diameter dimension of the vane spring (2).

4. A compressor vane according to claim 1, wherein, The angle of the spring groove (3) is greater than or equal to 90 degrees.

5. A compressor vane according to claim 1, wherein, The side edges of the upper notch (9) and the lower notch (10) are arcs concave towards the vane body (1) or straight lines arranged obliquely.

6. The compressor vane according to claim 1, characterized in that, The longitudinal section of the clamping end (5) is an isosceles trapezoid, and the vane body (1) is symmetrically arranged up and down along the horizontal center line of the longitudinal section of the clamping end (5).

7. A compressor vane according to claim 1, characterized in that, The clamping end (5) is nested inside the vane spring (2), and the vane body (1), the upper notch (9) and the lower notch (10) are all located on the side away from the vane spring (2).

8. A compressor vane according to claim 1, wherein, An oil storage cavity, an oil inlet channel and an oil return channel are arranged inside the vane body (1), and the oil storage cavity is communicated with the oil inlet channel and the oil return channel.

9. A rotary compressor, characterized in that, It includes a compressor vane according to any one of claims 1-8.