8122results about "Electric motor starters" patented technology

A method for controlling the cranking of an engine of a vehicle powertrain system having a rechargeable energy storage system that is adapted to provide electric power to an electric machine, wherein the system is adapted to exit from the engine crank state as a function of an output voltage of the energy storage system to the electric machine during the crank state, if the output voltage is less than a crank undervoltage threshold for a predetermined crank time. According to the method, the crank undervoltage threshold is a function of the number of failed start attempts, generally decreasing as a function of the number of failed start attempts. The predetermined crank time is a function of a magnitude of a difference between the output voltage and the crank undervoltage threshold.

A main power source (2) is, for example, an ordinary Pb battery and generates a voltage of 12-13 V. At the time of starting an engine, the main power source (2) supplies power to a starter (8a). The main power source (2) is given a higher priority than an auxiliary power source (3) to supply power to ordinary loads (8b). The auxiliary power source (3) is a high performance battery (e.g., Li ion battery), which has superior charge acceptance capability and better state detectability over the main power source (2). Furthermore, the auxiliary power source (3) has an internal resistance per unit capacity, which is smaller than that of the main power source (2), and generates a voltage of 9-12 V. A generator (1) is directly connected to the auxiliary power source (3). The auxiliary power source (3) stores regenerative power, which is generated by the generator (1) at the time of deceleration of a vehicle, and is used as a redundant power source for the main power source (2). The main power source (2) and the auxiliary power source (3) are connected to each other through a supply circuit (5), which has a DC / DC converter (4), and a second supply circuit 7, which has a switch (6).

A power train for a motor vehicle includes a combustion engine, a clutch or other torque-coupling device, a transmission, and an electro-mechanical energy converter that is operable at least as a motor and as a generator. The electro-mechanical energy converter is coupled to the output shaft of the combustion engine through a torque transfer device with at least two rpm ratios that automatically set themselves according to whether the vehicle is operating in a start-up mode or in a driving mode.

A power converter system advantageously employs a modular, bi-directionally symmetrical power converter assembly in a readily customizable configuration to interconnect a direct current power source to a three-phase alternating power grid. Connections external to the power converter assembly are selected to optimize the power converter system for a specific application, such as interconnecting a photovoltaic array to the three-phase electrical power grid. The electrical interconnections of various elements including isolation transformers, voltage sensors, and control switches are optimized to improve efficiency and reliability.

A powertrain includes a diesel compression engine and an electric machine operatively coupled thereto and effective to rotate the engine during engine cranking. Cold engine cranking is accomplished in a staged manner including a first stage wherein the engine is cranked to a first speed below the resonant speed of the coupled engine and electric machine combination for a first duration and thereafter cranked to a second speed above the resonant speed for a second duration. Transition out of cranking at the first and second speeds is accomplished when relative combustion stability is demonstrated. Cranking at the first or second speed is aborted when excessive crank times or if low battery voltages are observed. A third stage is included wherein the engine is cranked to a third speed below the engine idle speed. Transition out of cranking at the third speed is accomplished when relative combustion stability is demonstrated, whereafter normal engine control takes over.

A control scheme is provided for stopping an internal combustion engine of a hybrid powertrain during ongoing vehicle operation. The method, executed as program code in an article of manufacture comprises the following steps in the sequence set forth. First, engine operation is controlled to stop firing the engine. A damper clutch is controlled to lock rotation of the engine and the electro-mechanical transmission. Torque outputs from the first and second electrical machines are then selectively controlled to reduce engine speed. Torque outputs from the first and second electrical machines are then selectively controlled to stop rotation of the engine substantially near a predetermined crank position.

A method of remotely performing a vehicle autostart function when starting a vehicle engine. A vehicle may be associated with a handheld communication device (HCD) using a vehicle mobile application (e.g., on the HCD). Using the application, a configuration of at least one vehicle function and autostart criteria may be received. The auto-start criteria may define a geographic area. It may be determined that the vehicle and the HCD are located within the geographic area at a time when it is desirable to autostart the vehicle. Weather data may be determined for the geographic area at that time. The vehicle's engine may be autostarted and at least one vehicle autostart function may be performed.

The invention concerns a drive system, especially for a motor vehicle, with a drive assembly, especially an internal combustion engine; an electric machine that is directly coupled or can be coupled to the drive shaft of the drive assembly, being designed such that it can start the drive assembly by merging in from standstill; and an automatic start-stop control of the drive assembly. The invention is also addressed to a method for operating such a drive system.

The throttle of an engine in an engine driven generator system operating under an intermittently heavy load, as in supplying current to a welder, is controlled such that successive control signals sent to a throttle actuator for adjusting the engine throttle position are inhibited until at least a predetermined time has elapsed since the last preceding adjustment to the throttle. This procedure ensures that, as to each incremental adjustment to the throttle, the engine has sufficient time to respond, thereby preventing over-speeding or stalling the engine. The throttle actuator may be a stepper motor which is stepped by throttle position change signals from a processor which monitors engine speed and generator load to determine whether the throttle should be adjusted and, if so, in which direct. Alternatively, the throttle actuator may be a solenoid pulling against a spring in accordance with the average current through the solenoid coil. In this embodiment, the processor causes pulse width modulated signals to be applied across the solenoid coil with throttle position changes being reflected in changes to the width of the pulses, such changes in the pulse width being delayed for at least the predetermined time since the last preceding adjustment to the throttle.

The throttle of an engine in an engine driven generator system operating subject to a wide and rapidly variable load, as in supplying current to a welder, is operated such that control signals are sent to a throttle actuator for adjusting the engine throttle position in response to load changes. The throttle actuator may be a solenoid pulling against a spring in accordance with the average current through the solenoid coil. In this embodiment, the processor causes pulse width modulated signals to be applied across the solenoid coil with throttle position changes being reflected in changes to the width of the pulses, such changes in the pulse width being delayed for at least the predetermined time since the last preceding adjustment to the throttle. Alternatively, the throttle actuator may be a stepper motor which is stepped by throttle position change signals from a processor which monitors engine speed and generator load to determine whether the throttle should be adjusted and, if so, in which direction and to what extent for optimum response.

A fuel management control method for a hybrid electric vehicle drive having an internal combustion engine and an electric motor arranged in parallel such that both can propel the vehicle; the system including an electric motor driven fuel pump and a programmable microprocessor; and wherein the method further includes monitoring vehicle speed and sensing braking pressure and directing signals of both vehicle speed and braking to the microprocessor and processing such inputs in accordance with an aggressive fuel management program including shut-off of fuel flow to the gas engine in response to vehicle braking at vehicle speeds above a predetermined maximum hysteresis speed and maintaining the fuel shut off during vehicle coasting above a predetermined speed while controlling the electric motor to provide regenerative braking or vehicle start during such fuel shut off modes of operation.

The disclosure relates to fluid working devices including reciprocating internal combustion engines, compressors and pumps. A number of arrangements for pistons and cylinders of unconventional configuration are described, mostly intended for use in reciprocating internal combustion IC engines operating without cooling. Included are toroidal combustion or working chambers, some with fluid flow through the core of the toroid, pistons reciprocating between pairs of working chambers, tensile valve actuation, tensile links between piston and crankshaft, energy absorbing piston-crank links, crankshafts supported on gas bearings, cylinders rotating in housings, injectors having components reciprocate or rotate during fuel delivery. In some embodiments pistons mare rotate while reciprocating. High temperature exhaust emissions systems are described, including those containing filamentary material, as are procedures for reducing emissions during cold start by means of valves at reaction volume exit. Compound engines having the new engines as a reciprocating stage are described. Improved vehicles, aircraft, marine craft and transmissions adapted to receive or be linked to the improved IV engines are also disclosed.

A start-stop or idle-stop method for a heavy-duty hybrid vehicle that turns off the fuel supply while maintaining the crankshaft rotation of the internal combustion engine when the vehicle stops or, optionally, when the vehicle travels downhill, travels in a noise sensitive location, travels in an exhaust emissions sensitive location, or operates in an emergency situation. The stop-start or idle-stop method automatically turns on the engine fuel supply to restart combustion when the vehicle starts accelerating, is no longer traveling downhill, is no longer traveling in a noise sensitive or exhaust sensitive location, is no longer in an emergency situation, or has dropped below the minimum energy storage restart level. The stop-start or idle-stop may be inhibited upon certain override conditions.

The invention in the simplest form is an improved variable speed engine / generator set with an integrated power conditioning system and control method, used to generate high quality AC power with optimum fuel efficiency and reduced emissions. The variable speed generator control scheme allows for load adaptive speed control of engine and generator field. The transformerless power inverter topology and control method provides the necessary output frequency, voltage and / or current waveform regulation, harmonic distortion rejection, and provides for single phase, or unbalanced loading.

A jump-start booster pack for starting a vehicle having a depleted vehicle battery is provided. The jump-start booster pack includes a positive connector that can couple to a positive terminal of the vehicle battery and a negative connector that can couple to a negative terminal of the vehicle battery. The apparatus also includes a storage capacitor that provides starting energy to the vehicle when electrical connection is made between the storage capacitor and the vehicle battery through the positive and negative connectors.

In a system, a pinion shift unit starts shift of a pinion to a ring gear for engagement therebetween during an internal combustion engine coasting in a forward direction after an automatic stop of the internal combustion engine. An engagement determining unit determines whether the pinion and the ring gear have any one of first and second positional relationships therebetween. The first positional relationship represents that the pinion is at least partly engaged with the ring gear. The second positional relationship represents that the pinion is in abutment with the ring gear. When an engine restart condition is met before it is determined that the pinion and the ring gear have any one of first and second positional relationships therebetween after the start of the shift of the pinion to the ring gear, a rotation adjusting unit adjusts a start timing of rotation of the pinion.

An internal combustion engine includes an in-cylinder injector for injecting fuel into a combustion chamber of the engine and an intake system injector for injecting fuel into an intake system connected to the combustion chamber. In a starting state of the engine, an electronic control unit (ECU) causes the in-cylinder injector to perform only the initial injection to the combustion chamber, and causes the intake system injector to perform fuel injections after the initial injection. As a result, favorable engine startability is ensured, and the emission of unburned components is suppressed in the engine starting state.

A compact and reliable structure of a multi-rotor synchronous machine which may be employed as a generator / motor for automotive vehicles is provided. The machine includes an outer rotor having permanent magnets, an inner rotor having permanent magnets disposed to be rotatable relative to the outer rotor, a stator core having armature coils interlinking with field magnetic fluxes produced by the outer and inner rotors, and a rotor-to-rotor relative rotation controlling mechanism. A relative angle between the outer and inner rotors is controlled within a given angular range by controlling the phase and quantity of current flowing through the armature coils to rotate the inner rotor relative to the outer rotor through the rotor-to-rotor relative rotation controlling mechanism, thereby changing the magnetic fluxes interlinking with the armature coils as needed.

A battery capacity measuring device in accordance with the present invention has a fully-charged state detector (80e), a detected current integrator (80a), a divider (80b), and a corrector (80c) incorporated in a microcomputer (80). The fully-charged state detector detects that a battery is fully charged. The detected current integrator integrates current values that are detected by a current sensor during a period from the instant the battery is fully charged to the instant it is fully charged next. The divider divides the integrated value of detected current values by the length of the period. The corrector corrects a detected current using the quotient provided by the divider as an offset. Furthermore, a remaining battery capacity calculating system comprises a voltage detecting unit (50), a current detecting unit (40), an index calculating unit, a control unit, and a calculating unit. The voltage detecting unit detects the voltage at the terminals of a battery. The current detecting unit detects a current flowing through the battery. The index calculating unit calculates the index of polarization in the battery according to the detected current. The control unit controls the output voltage of an alternator so that the index of polarization will remain within a predetermined range which permits limitation of the effect of polarization on the charged state of the battery. When the index of polarization remains within the predetermined range, the calculating unit calculates the remaining capacity of the battery according to the terminal voltage of the battery, that is, the open-circuit voltage of the battery.

A hybrid vehicle includes an internal combustion engine coupled to a combined starter / motor / generator which is, in turn, coupled to a transmission of the vehicle. The starter / motor / generator is coupled to a high voltage battery pack via an inverter and to a deployable power output panel for serving loads external to the vehicle. Whenever external loads are to be powered, a control unit automatically places the vehicle in PARK, or alternatively activates an electrical parking brake system to hold the vehicle stationary.

The invention relates to a control method for an internal combustion engine system, capable of preventing an internal combustion engine in a state after being automatically stopped, from falling into an unrestartable state. Upon satisfaction of a given automatic stop condition, the engine 10 being running is automatically stopped (Step 11). A value of current IEBAT flowing out of a starter battery 520 is compared with a given current value IEBAT<sub2>—< / sub2>TH, in an automatically stopped state of the engine 10 (Step S30) to diagnosis a discharging status of the starter battery 520. If a result of the diagnosis indicates that the value of current IEBAT flowing out of the starter battery 520 is greater than the given current value IEBAT<sub2>—< / sub2>TH, it is determined that a post-attached load is detected, and the engine 10 is restarted irrespective of the satisfaction or non-satisfaction of a given restart condition.

A hybrid electric vehicle drive system comprises a first power bus electrically coupled to a motive power subsystem and a drive wheel propulsion assembly; a second power bus electrically coupled to the first power bus and a plurality of energy storage subsystems, wherein the first power bus is configured to allow electrical power to be transmitted among the motive power subsystem, the drive wheel propulsion assembly, and the second power bus, and wherein the second power bus is configured to allow electrical power to be transmitted among the plurality of energy storage subsystems and the first power bus.

In a system for controlling a starter, the starter includes a pinion shiftable between an engagement position and a disengagement position. The starter includes an actuator configured to shift the pinion from the disengagement position to the engagement position when energized, and a motor configured to rotate the pinion when energized. The system includes a control circuit, a first switch unit configured to switch between energization and deenergization of the actuator under control of the control circuit, and a second switch unit configured to switch between energization and deenergization of the motor under control of the control circuit. The first switch unit and the second switch unit are individually arranged. The second switch unit includes a first relay configured to switch between energization and deenergization of the motor under control of the control circuit, and a second relay configured to control activation of the first relay.

A parallel hybrid electric vehicle method and system including an internal combustion engine (ICE), an electric traction motor / generator, and a controller. A control strategy is provided to prevent unpredicted or undesired engine starts by anticipating the need for the vehicle engine, while avoiding “false starting” the engine or allowing an annoying lag in performance that will occur if the engine is not started in advance of an actual requirement. The invention anticipates the need for engine starts by monitoring vehicle speed and driver demand and their rates of change. The invention allows consistent performance and establishes seamless transitions between engine driving and electromotive driving.