Stretched yarn presoaking setting machine

By designing a widening yarn prepreg setting machine containing multiple components, the problem of unstable fiber collection and discharge process in the prior art is solved, and the stability of the fiber processing process and the production rhythm are improved.

CN223187052UActive Publication Date: 2025-08-05DONGGUAN HENGCHENG COMPOSITE MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421641079.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-08-05
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing prepreg shaping machines are difficult to achieve stable overall processing control during the fiber collection and discharge process, which affects the production rhythm.

Method used

A widening yarn pre-preg setting machine is designed, including an installation frame, heating equipment, air extraction equipment, fiber feeding table, fiber heating setting device, fiber feeding device, fiber feeding table, fiber feeding table, fiber tension controller, air extraction device and operation console. Through the coordinated work of these components, the stable heating, tension control and material collection and discharge process of fiber is achieved.

Benefits of technology

It achieves stable and smooth fiber processing process and improves the stability of production rhythm and processing control.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223187052U_ABST
    Figure CN223187052U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of presoaking setting machines, and discloses a broadened yarn presoaking setting machine which comprises a mounting frame, heating equipment is fixed on the inner bottom wall of the mounting frame, and air exhaust equipment is mounted on the inner bottom wall of the mounting frame; when the device is used, fibers can be collected through the first fiber collecting table, then the fiber heating and shaping device is heated through the heating equipment, so that the fibers are heated and shaped, then the fiber gluing procedure is carried out through the fiber feeding device, and then the fibers are collected through the second fiber collecting table; the fiber tension controller can carry out fiber tension control, the air extractor plays a role in air extraction, the heating device can carry out heating, the tension console plays a role in tension control, and finally fiber discharging is carried out through the fiber discharging platform, so that the whole processing control is stable and smooth, the stability of the widening yarn presoaking and shaping process is ensured, and the production efficiency is improved. And the production rhythm is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field, in particular to a widened yarn prepreg setting machine. Background Art

[0002] Carbon fiber spread fabric is a material used to reinforce composite materials. It is made of interwoven carbon fiber yarns and has the advantages of high strength, light weight, and corrosion resistance. It is suitable for aerospace, automobiles, sports equipment and other fields. Carbon fiber spread fabric usually uses carbon fiber yarns, which have high strength, stiffness and corrosion resistance, while also being lightweight. This makes it an ideal reinforcement material for the manufacture of lightweight composite products. The manufacture of carbon fiber spread fabric usually includes processes such as spinning, weaving and surface treatment. Through these processes, it can be ensured that the carbon fiber spread fabric has uniform fiber distribution and good mechanical properties. During the production process of carbon fiber spread yarn, a prepreg setting machine is required for setting.

[0003] However, the existing prepreg setting machine is not easy to control the overall processing from material collection to material discharge during use, which affects the production rhythm. Therefore, those skilled in the art provide a widened yarn prepreg setting machine to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide a widened yarn prepreg setting machine to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A widening yarn prepreg setting machine comprises a mounting frame, a heating device is fixed to the inner bottom wall of the mounting frame, an exhaust device is installed on the inner bottom wall of the mounting frame, a first fiber receiving platform is provided on the top of the mounting frame, a fiber heating and setting device is installed on the top of the mounting frame, a fiber feeding device is provided on the top of the mounting frame, a second fiber receiving platform is installed on the top of the mounting frame, a fiber unloading platform is installed on the top of the mounting frame, a fiber tension controller is connected to the top of the mounting frame, an exhaust device is provided on the top of the mounting frame, a heating device is installed on the top of the mounting frame, a tension control console is provided on the top of the mounting frame, a pnp type proximity switch is provided on the outside of the mounting frame, and an operation console is provided on the top of the mounting frame.

[0007] As a further solution of the present invention: the heating device and the fiber heating and shaping device are connected via a pipeline.

[0008] As a further solution of the present invention: the air extraction equipment and the air extraction device are connected via a pipeline.

[0009] As a further solution of the present invention: a mounting bracket is provided on the outer side of the fiber unloading table.

[0010] As a further solution of the present invention: a mounting bracket is provided on the outer side of the first fiber receiving table.

[0011] As a further solution of the present invention: the second fiber receiving platform and the mounting frame are fixedly connected by bolts.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] When the device is in use, the equipment can be controlled through the operation console. When the widened yarn is pre-impregnated, the fiber can be collected through the first fiber collecting table, and then the fiber heating and shaping device can be heated by the heating device to perform fiber heating and shaping. The fiber gluing process is then performed through the fiber feeding device, and then the material is collected through the second fiber collecting table. The fiber tension controller can control the fiber tension, the exhaust device plays the role of exhausting air, the heating device can perform heating, the tension control console plays the role of tension control, and finally the fiber is discharged through the fiber discharge table, so that the overall processing control is stable and smooth, ensuring the stability of the widened yarn pre-impregnation shaping process, thereby improving the production rhythm. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The figure is a schematic diagram of the overall structure of a widening yarn prepreg setting machine;

[0015] Figure 2 A top view of a prepreg setting machine for widened yarn;

[0016] Figure 3 This is a front view of a widened yarn prepreg setting machine.

[0017] In the figure: 1. Installation frame; 2. Heating device; 3. Exhaust device; 4. First fiber receiving station; 5. Fiber heating and shaping device; 6. Fiber loading device; 7. Second fiber receiving station; 8. Fiber unloading station; 9. Fiber tension controller; 10. Exhaust device; 11. Heating device; 12. Tension control console; 13. PNP proximity switch; 14. Operation console. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figure 1-3 In the embodiment of the present invention, a widening yarn prepreg setting machine includes a mounting frame 1, a heating device 2 is fixed to the inner bottom wall of the mounting frame 1, an exhaust device 3 is installed on the inner bottom wall of the mounting frame 1, a first fiber receiving table 4 is provided on the top of the mounting frame 1, a mounting bracket is provided on the outer side of the first fiber receiving table 4, a fiber heating and setting device 5 is installed on the top of the mounting frame 1, the heating device 2 and the fiber heating and setting device 5 are connected by a pipeline, a fiber feeding device 6 is provided on the top of the mounting frame 1, a second fiber receiving table 7 is installed on the top of the mounting frame 1, and the second fiber The receiving table 7 and the mounting frame 1 are fixedly connected by bolts, a fiber unloading table 8 is installed on the top of the mounting frame 1, a mounting bracket is provided on the outside of the fiber unloading table 8, a fiber tension controller 9 is connected to the top of the mounting frame 1, a vacuum device 10 is provided on the top of the mounting frame 1, the vacuum equipment 3 and the vacuum device 10 are connected by a pipeline, a heating device 11 is installed on the top of the mounting frame 1, a tension control console 12 is provided on the top of the mounting frame 1, a pnp type proximity switch 13 is provided on the outside of the mounting frame 1, and an operation console 14 is provided on the top of the mounting frame 1.

[0020] The working principle of the present invention is: when the device is in use, the device can be controlled by the operation console 14. When the widened yarn prepreg is set, the fiber can be collected through the first fiber collecting table 4, and then the fiber heating and setting device 5 is heated by the heating device 2 to perform fiber heating and setting, and then the fiber gluing process is performed through the fiber feeding device 6, and then the material is collected through the second fiber collecting table 7. The fiber tension controller 9 can control the fiber tension, the exhaust device 10 plays the role of exhaust, the heating device 11 can heat, and the tension control console 12 plays the role of tension control. Finally, the fiber is discharged through the fiber discharge table 8, so that the overall processing control is stable and smooth, ensuring the stability of the widened yarn prepreg setting process, thereby improving the production rhythm.

[0021] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A widening yarn prepreg setting machine, comprising a mounting frame (1), characterized in that: A heating device (2) is fixed to the inner bottom wall of the mounting frame (1), an exhaust device (3) is installed on the inner bottom wall of the mounting frame (1), a first fiber receiving platform (4) is provided on the top of the mounting frame (1), a fiber heating and shaping device (5) is installed on the top of the mounting frame (1), a fiber feeding device (6) is provided on the top of the mounting frame (1), a second fiber receiving platform (7) is installed on the top of the mounting frame (1), a fiber unloading platform (8) is installed on the top of the mounting frame (1), a fiber tension controller (9) is connected to the top of the mounting frame (1), an exhaust device (10) is provided on the top of the mounting frame (1), a heating device (11) is installed on the top of the mounting frame (1), a tension control console (12) is provided on the top of the mounting frame (1), a pnp type proximity switch (13) is provided on the outside of the mounting frame (1), and an operation control console (14) is provided on the top of the mounting frame (1).

2. A widened yarn prepreg setting machine according to claim 1, characterized in that: The heating device (2) and the fiber heating and shaping device (5) are connected via a pipeline.

3. A widened yarn prepreg setting machine according to claim 1, characterized in that: The air extraction equipment (3) and the air extraction device (10) are connected via a pipeline.

4. A widened yarn prepreg setting machine according to claim 1, characterized in that: A mounting bracket is provided on the outer side of the fiber unloading platform (8).

5. A widened yarn prepreg setting machine according to claim 1, characterized in that: A mounting bracket is provided on the outer side of the first fiber receiving platform (4).

6. A widened yarn prepreg setting machine according to claim 1, characterized in that: The second fiber receiving platform (7) and the mounting frame (1) are fixedly connected via bolts.