Magnetic active device for hollow fiber membrane

Through the design of the hollow fiber membrane magnetic active device, the problem of uneven stress on the hollow fiber membrane wire emanation system is solved, and the stability and production efficiency of the wire emanation are improved, ensuring the quality of the membrane wire.

CN223189306UActive Publication Date: 2025-08-05SHANDONG BAICHUAN PRECISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422317085.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-05
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing hollow fiber membrane wire extraction system is a follow-up system, which leads to uneven stress during the spinning process, unstable wire extraction is easy to break, and the membrane wire shakes during the wire extraction process, affecting the quality.

Method used

The hollow fiber membrane magnetic active device is adopted to achieve active guidance and stable control through the combination of components such as guide rails, guide wheel connectors, reducers, fixed seats, lifting platforms, rail wheels, rail support frames, magnetic couplings and servo motors, and ensure the stability and uniformity of the wire extraction process.

Benefits of technology

The stability of hollow fiber membrane filament is improved, wire breakage is prevented, production efficiency is increased, and the quality of the membrane filament is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hollow fiber membrane magnetic driving device which comprises a guide rail, a guide wheel connecting piece arranged on the right side of the guide rail, a speed reducer installed on the right side of the guide wheel connecting piece and a fixing seat, the fixing seat is installed on the outer side of the lower end of the guide rail, and an auxiliary installation block is installed at the upper end of the guide rail. A guide wheel fixing base is arranged at the right end of the guide wheel connecting piece, the fixing base further comprises a rail wheel arranged at the outer end of the fixing base, a lifting platform is arranged at the right end of the fixing base, and rail supporting wheel frames are arranged at the four corners in the lifting platform. According to the hollow fiber membrane magnetic driving device, the problems that due to the fact that an existing hollow fiber membrane yarn outlet system is a follow-up system, the hollow fiber membrane is not uniform in stress in the spinning process, yarn outlet is not stable and is prone to being broken, and the membrane yarn quality is prone to being caused due to the fact that the membrane yarn shakes too much in the yarn outlet process are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hollow fiber membranes, in particular to a hollow fiber membrane magnetic active device. Background Art

[0002] Hollow fiber membrane refers to a self-supporting membrane with a fiber-like appearance. Hollow fiber membrane is made of polysulfone and dimethylacetamide as raw materials to form a fiber with a hollow inner cavity, and then divided by a high permeability polymer. It has selective permeability characteristics. When processing hollow fiber membranes, it needs to be further processed by active devices, such as:

[0003] Announcement No. CN114471182B provides a high-precision integrated hollow fiber membrane spinning device and its production process, including an isolation cabin, wherein the inner ends of the isolation cabin are respectively provided with a spinning mechanism and a membrane pressing mechanism, and the outer side of the isolation cabin is provided with a raw material processing mechanism. The present invention realizes that the surface of the guide needle has a certain magnetism by utilizing the principle of electromagnetic induction, so that when the raw material fiber flows in the forming cavity, the spinning fibers contained therein are all adsorbed by the guide needle and evenly wrapped on the outer wall of the guide needle. In conjunction with the high-speed nitrogen flow introduced, because the output ends of the two air holes are arranged in a staggered manner front and back, the air flow will generate a vortex blowing toward the front side in the forming cavity, so that the spinning fibers can be quickly spirally wound around the outer wall of the guide needle. The continuously wound spinning fibers will squeeze out the gas in the hollow fiber, which not only speeds up the speed of spinning and cooling into silk, but also prevents the formation of bubble structures in the produced hollow fiber, greatly improving the structural strength of the hollow fiber.

[0004] The above-mentioned existing technical solutions have the following defects: since the existing hollow fiber membrane spinning system is a follow-up system, the hollow fiber membrane is subjected to uneven force during the spinning process, resulting in unstable spinning and easy wire breakage, and the membrane wire shakes a lot during the spinning process, which easily causes membrane wire quality problems. Therefore, the utility model provides a hollow fiber membrane magnetic active device to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a hollow fiber membrane magnetic active device to solve the problem proposed in the above background technology that the existing hollow fiber membrane spinning system is a follow-up system, so the hollow fiber membrane is unevenly stressed during the spinning process, resulting in unstable spinning and easy breakage of the yarn, and the membrane yarn shakes a lot during the spinning process, which easily causes problems with the quality of the membrane yarn.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a hollow fiber membrane magnetic active device, comprising: a guide rail, a guide wheel connector arranged on the right side of the guide rail, and a reducer installed on the right side of the guide wheel connector, and further comprising:

[0007] A fixing seat is installed on the outer side of the lower end of the guide rail, and an auxiliary mounting block is installed on the upper end of the guide rail, and a guide wheel fixing base is provided at the right end of the guide wheel connector.

[0008] By adopting the above solution, the auxiliary mounting block is installed into the water tank, and the parts between the guide rail and the guide wheel fixed base are installed into the water tank, which is convenient for operation.

[0009] As a preferred technical solution of the present invention, the fixed seat also includes a rail wheel arranged at the outer end of the fixed seat, and a lifting platform is arranged at the right end of the fixed seat, and rail support wheel frames are arranged at the four inner corners of the lifting platform.

[0010] With the above solution, when the fixing seat moves at the outer end of the guide rail, the track wheel is rotated at the outer end of the guide rail via the fixing seat.

[0011] As a preferred technical solution of the present invention, the track wheels are symmetrically arranged about the horizontal axis of the fixing seat, and the track wheels are connected to the fixing seat in a rotating manner, and the track wheels are connected to the guide rail in a sliding manner.

[0012] By adopting the above solution, a fixed seat is added to stably connect the track wheel to ensure the stability of the base. When the fixed seat is moved, stable up and down lifting is ensured. At the same time, the guide track is thickened to ensure the stability of the wire output during the lifting process.

[0013] As the preferred technical solution of the present invention, the track wheel frame and the lifting platform are connected in a rotating manner, and the lifting platform is connected to the guide rail through relative sliding connection between the track wheel frame and the guide rail to stabilize the wire drawing.

[0014] By adopting the above scheme, the existing silk-out system is a follow-up system, so the hollow fiber membrane is subjected to uneven force during the spinning process, resulting in unstable silk-out and easy breakage of the silk. In addition, the membrane silk shakes a lot during the silk-out process, which easily causes membrane silk quality problems. When moving up and down through the lifting platform, the track support wheel frame can move up and down stably at the outer end of the guide track to prevent shaking during movement from affecting the silk-out.

[0015] As a preferred technical solution of the present invention, a limit rod is provided on the upper side of the right end of the lifting platform, and limit comb teeth are installed at equal intervals on the outer end of the limit rod.

[0016] With the above solution, the guide wheel connector moves left and right through the limiting comb teeth, and at the same time the guide wheel connector moves up and down through the guide track and the track wheel, so that it can be used in multiple directions.

[0017] As an optimal technical solution of the present invention, the guide wheel fixed base also includes a magnetic coupling arranged at the right end of the guide wheel fixed base, and a reducer is installed at the right end of the magnetic coupling, and the rear end of the reducer is connected to a servo motor by bolts.

[0018] The above solution adopts the setting of magnetic coupling to solve the problem of difficult transmission due to the insulation layer of the water tank.

[0019] As a preferred technical solution of the present invention, hinged movable rails are provided inside the guide rail, and the hinged movable rails are arranged at equal intervals inside the guide rail to play a role in stable movement.

[0020] By adopting the above scheme, the precise output of the servo motor is started and controlled, thereby preventing the problem of wire breakage caused by unstable output force, speeding up the wire drawing speed, and improving production efficiency. The servo motor is used to accurately control the speed to provide power to the membrane wire, ensuring stable wire drawing without shaking.

[0021] As a preferred technical solution of the present invention, the right end of the magnetic coupling is provided with a bolt hole through a block structure to achieve a stable installation.

[0022] By adopting the above scheme, the guide wheel fixed base and the use of magnetic coupling are adopted, and the lifting platform is reinforced and stabilized, so that the limit rod is changed from the original follower guide wheel to the current active guide wheel, and the output force is kept stable under the precise control of the servo motor.

[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: the hollow fiber membrane magnetic active device solves the problem that the existing hollow fiber membrane spinning system is a follow-up system, so the hollow fiber membrane is unevenly stressed during the spinning process, resulting in unstable spinning and easy breakage of the yarn, and the membrane yarn shakes greatly during the spinning process, which easily causes problems with the quality of the membrane yarn;

[0024] 1. The track wheel is connected to the fixed seat in a rotating manner, and the track wheel is connected to the guide rail in a sliding manner. First, when the hinge moving rail is moved, the fixed seat is moved on the outer end of the guide rail. The track wheel is rotated on the outer end of the guide rail by the fixed seat. The track wheel is stably connected through the fixed seat to ensure the stability of the base. When the fixed seat is moved, it is ensured to be stably lifted up and down. At the same time, the guide rail is thickened to ensure the stability of the wire during the lifting process.

[0025] 2. The guide wheel connector is used to move up and down through the guide track and the track wheel, so that it can be used in multiple directions. The existing spinning system is a follow-up system, so the hollow fiber membrane is unevenly stressed during the spinning process, resulting in unstable and easy broken wires. In addition, the membrane shakes a lot during the spinning process, which can easily cause membrane quality problems. When the lifting platform moves up and down, the track support wheel frame can move up and down stably at the outer end of the guide track to prevent shaking during movement that affects the spinning;

[0026] 3. The servo motor is connected to the rear end of the reducer by bolts, and the magnetic coupling is used to solve the problem of difficult transmission due to the insulation layer of the water tank. A hinged movable rail is provided inside the guide track, and the hinged movable rail is arranged at equal intervals inside the guide track to play a role in stable movement, starting and controlling the precise output of the servo motor, thereby preventing the problem of wire breakage caused by unstable output force, and speeding up the wire drawing speed, improving production efficiency. The servo motor is used to accurately control the speed, provide power to the membrane wire, and ensure stable wire drawing. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0028] Figure 2 For this utility model Figure 1 A in the middle is an enlarged structural diagram;

[0029] Figure 3 This is a schematic diagram of the front view structure of the utility model;

[0030] Figure 4 This is a schematic diagram of the top view of the structure of the utility model;

[0031] Figure 5 It is a side view structural diagram of the utility model.

[0032] In the figure: 1. Guide rail; 2. Fixed seat; 3. Rail wheel; 4. Lifting platform; 5. Rail support wheel frame; 6. Limit rod; 7. Guide wheel connector; 8. Limit comb; 9. Guide wheel fixing base; 10. Magnetic coupling; 11. Reducer; 12. Servo motor; 13. Hinge moving rail; 14. Auxiliary mounting block. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] See also Figure 1-5 The utility model provides a technical solution: a hollow fiber membrane magnetic active device, comprising a guide rail 1, a guide wheel connector 7 arranged on the right side of the guide rail 1, and a reducer 11 installed on the right side of the guide wheel connector 7, and further comprising: a fixing seat 2, a fixing seat 2 is installed on the outer side of the lower end of the guide rail 1, and an auxiliary mounting block 14 is installed on the upper end of the guide rail 1, a guide wheel fixing base 9 is provided on the right end of the guide wheel connector 7, and the parts between the guide rail 1 and the guide wheel fixing base 9 are installed into the water tank by installing the auxiliary mounting block 14 into the water tank. Figure 5 In the embodiment, the fixed seat 2 also includes a track wheel 3 arranged at the outer end of the fixed seat 2, and a lifting platform 4 is arranged at the right end of the fixed seat 2, and a track support wheel frame 5 is arranged at the four corners inside the lifting platform 4, the track wheel 3 is symmetrically arranged about the horizontal axis of the fixed seat 2, and the track wheel 3 is connected to the fixed seat 2 in a rotating manner, and the track wheel 3 is connected to the guide rail 1 in a sliding manner. First, when the hinged movable rail 13 is moved, the fixed seat 2 is moved on the outer end of the guide rail 1, and the track wheel 3 is moved by the fixed seat 2 to rotate on the outer end of the guide rail 1. The track wheel 3 is stably connected through the fixed seat 2 to ensure the stability of the base. When the fixed seat 2 is moved, stable up and down lifting is ensured. At the same time, the guide rail 1 is thickened to ensure the stability of the wire output during the lifting process.

[0035] Specific examples Figure 2 and Figure 3 In the process, the track support wheel frame 5 is connected to the lifting platform 4 in a rotating manner, and the lifting platform 4 is connected to the guide rail 1 through the track support wheel frame 5 in a relatively sliding manner to stabilize the wire drawing. A limit rod 6 is set on the upper side of the right end of the lifting platform 4, and the outer end of the limit rod 6 is evenly installed with limit comb teeth 8. The guide wheel connector 7 moves left and right through the limit comb teeth 8. At the same time, the guide wheel connector 7 moves up and down through the guide rail 1 and the track wheel 3, so that it can be used in multiple directions. Because the existing wire drawing system is a follow-up system, the hollow fiber membrane is unevenly stressed during the spinning process, resulting in unstable wire drawing and easy wire breakage. In addition, the membrane wire shakes a lot during the wire drawing process, which can easily cause membrane wire quality problems. When moving up and down through the lifting platform 4, the track support wheel frame 5 can move up and down stably at the outer end of the guide rail 1 to prevent shaking during movement from affecting the wire drawing.

[0036] Specific examples Figure 1 and Figure 4In the embodiment, the guide wheel fixed base 9 also includes a magnetic coupling 10 arranged at the right end of the guide wheel fixed base 9, and a reducer 11 is installed at the right end of the magnetic coupling 10, and the rear end of the reducer 11 is connected to the servo motor 12 by bolts. The setting of the magnetic coupling 10 solves the problem that the water tank has an insulation layer that is not easy to transmit. The interior of the guide track 1 is provided with a hinged movable rail 13, and the hinged movable rail 13 is arranged at equal intervals inside the guide track 1 to play a role in stable movement, starting and controlling the precise output of the servo motor 12, thereby preventing the output force from being unstable. The problem of broken wire is solved, and the wire drawing speed is accelerated, and the production efficiency is improved. The servo motor 12 is used to accurately control the rotation speed to provide power to the membrane wire to ensure that the wire drawing is stable and does not shake. The right end of the magnetic coupling 10 is provided with a bolt hole through a block structure to play a role in stable installation. The guide wheel is used to fix the base 9 and the magnetic coupling 10, and the lifting platform 4 is used to reinforce and stabilize it, so that the limit rod 6 is changed from the original follow-up guide wheel to the current active guide wheel. Under the precise control of the servo motor 12, the output force is kept stable. This is the method of using the magnetic active device of the hollow fiber membrane.

[0037] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Hollow fiber membrane magnetic active device, including: A guide rail (1), a guide wheel connector (7) arranged on the right side of the guide rail (1), and a reducer (11) installed on the right side of the guide wheel connector (7), characterized in that it also includes: A fixing seat (2) is installed on the outer side of the lower end of the guide rail (1), and an auxiliary mounting block (14) is installed on the upper end of the guide rail (1), and a guide wheel fixing base (9) is provided at the right end of the guide wheel connecting member (7).

2. The hollow fiber membrane magnetic active device according to claim 1, characterized in that: The fixing seat (2) further comprises a track wheel (3) arranged at the outer end of the fixing seat (2), a lifting platform (4) is arranged at the right end of the fixing seat (2), and track wheel supports (5) are arranged at the four inner corners of the lifting platform (4).

3. The hollow fiber membrane magnetic active device according to claim 2, characterized in that: The track wheel (3) is symmetrically arranged up and down about the horizontal axis of the fixed seat (2), and the track wheel (3) is connected to the fixed seat (2) in a rotating manner, and the track wheel (3) is connected to the guide track (1) in a sliding manner.

4. The hollow fiber membrane magnetic active device according to claim 2, characterized in that: The track wheel support frame (5) and the lifting platform (4) are connected in a rotational manner, and the lifting platform (4) is connected to the guide track (1) through relative sliding via the track wheel support frame (5), thereby stabilizing the wire feeding.

5. The hollow fiber membrane magnetic active device according to claim 4, characterized in that: A limiting rod (6) is provided on the upper side of the right end of the lifting platform (4), and limiting comb teeth (8) are installed at equal intervals on the outer end of the limiting rod (6).

6. The hollow fiber membrane magnetic active device according to claim 1, characterized in that: The guide wheel fixed base (9) further comprises a magnetic coupling (10) arranged at the right end of the guide wheel fixed base (9), and a reducer (11) is installed at the right end of the magnetic coupling (10), and the rear end of the reducer (11) is connected to a servo motor (12) via bolts.

7. The hollow fiber membrane magnetic active device according to claim 1, characterized in that: The guide track (1) is provided with hinged movable rails (13) inside, and the hinged movable rails (13) are arranged at equal intervals inside the guide track (1) to play a role in stable movement.

8. The hollow fiber membrane magnetic active device according to claim 6, characterized in that: The right end of the magnetic coupling (10) is provided with a bolt hole through a block structure to achieve a stable installation.

Citation Information

Patent Citations

  • A high-precision integrated hollow fiber membrane spinning device and its production process

    CN114471182B