Environment-friendly polyester yarn drying mechanism

Through the combination of the wire device and the hot air drying device, the problems of uniform heating and time adjustment during the drying process of polyester yarn are solved, uniform heating and rapid drying of the yarn are achieved, and drying efficiency and quality are improved.

CN223192030UActive Publication Date: 2025-08-05徐州新畅纺织有限公司
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Patent Information

Application Number
CN202422355597.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-05
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

In the prior art, polyester yarns have problems such as uniform heat uneven and difficult to adjust the drying time during the drying process, which affects the quality and efficiency of the yarn.

Method used

The wire device and a hot air drying device are adopted. The wire device realizes uniform winding and straightening of the yarn through the guide sleeve and the lead screw. The hot air drying device realizes uniform heating through segmented hot air contact, and accelerates moisture evaporation in combination with alternate cold and heat.

Benefits of technology

It realizes uniform heating of the yarn during the drying process, avoids wrinkling and deformation, improves drying efficiency and quality, and ensures that the yarn is quickly drying within the appropriate temperature range.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly polyester yarn drying mechanism which comprises a working table, a supporting rod is arranged on the working table, a driving box is arranged on the supporting rod, a take-up roller is arranged on one side of the driving box, a pay-off roller is arranged on the working table, and the environment-friendly polyester yarn drying mechanism further comprises a yarn guiding device used for driving yarn to be evenly wound. The yarn guiding device is arranged on one side of the driving box and parallel to the take-up roller, the yarn guiding device comprises a fixing base, a guiding sleeve, a lead screw and a hot air drying device, the hot air drying device is used for making contact with yarn to conduct sectional type drying, and the hot air drying device comprises a positioning rod, a guiding wheel and an air heater. The utility model belongs to the technical field of yarn drying, and particularly provides an environment-friendly polyester yarn drying mechanism which is used for solving the problem of uniform heating during yarn drying and overcoming the defect that the drying time is not easy to adjust.
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Description

Technical Field

[0001] The utility model belongs to the technical field of yarn drying, in particular to an environmentally friendly polyester yarn drying mechanism. Background Art

[0002] During the production process, environmentally friendly polyester yarn may contain a certain amount of moisture due to dyeing and rinsing. If this moisture is not removed promptly, it will affect the yarn quality and the efficiency of subsequent processing. Drying removes moisture from the yarn to ensure dryness and stability. Drying also improves the softness and comfort of the yarn, making it more in line with market demand.

[0003] Before drying, polyester yarn undergoes treatments such as straightening and crimping. These pretreatment steps ensure that the yarn is evenly heated during the drying process, preventing quality issues. Furthermore, the drying time of polyester yarn must be controlled; too long a drying time may result in overdrying, while too short a drying time may result in incomplete drying. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an environmentally friendly polyester yarn drying mechanism, which is used to solve the problem of uniform heating of yarn drying and the defect that the drying time is difficult to adjust.

[0005] The technical solutions adopted in this application are as follows:

[0006] This solution provides an environmentally friendly polyester yarn drying mechanism, comprising a workbench, a support rod provided on the workbench, a drive box provided on the support rod, a take-up roller provided on one side of the drive box, and a pay-off roller provided on the workbench;

[0007] Also includes:

[0008] A wire guide device for driving the yarn to be evenly wound, the wire guide device being arranged on one side of the driving box and parallel to the take-up roller, the wire guide device comprising a fixed seat, a guide sleeve and a lead screw, the fixed seat being arranged on one side of the driving box, the lead screw being horizontally rotatable in the fixed seat, a threaded groove being provided on the surface of the lead screw, a slide groove being provided on the fixed seat, a slider being installed at the bottom of the guide sleeve, the slider being reciprocatingly slidable along the slide groove, a guide hole being provided on the guide sleeve, and the guide hole making horizontal reciprocating motion relative to the take-up roller;

[0009] A hot air drying device for contacting with the yarn for segmented drying, the hot air drying device includes a positioning rod, a guide wheel and a hot air blower, the positioning rod is arranged on one side of the drive box, the positioning rod is arranged parallel to the side of the guide sleeve away from the take-up roller, the free end of the positioning rod is provided with a guide wheel, the positioning rod is communicated with the guide wheel, the hot air blower is arranged in the drive box and communicated with the positioning rod, and the side wall of the guide wheel is provided with a drying hole.

[0010] In the preferred embodiment, the hot air blower includes a heater and a blower. A main pipe is provided between the heater and the positioning rod, and a branch pipe is provided between the main pipe and the positioning rod. The blower introduces the hot air heated by the heater into the main pipe and the branch pipe in turn. The positioning rod is connected to the branch pipe and the drying hole. The outer wall of the guide wheel is provided with a guide groove for the yarn to enter, and the drying hole is located on the inner wall of the guide wheel close to the positioning rod.

[0011] In a further solution, a drive assembly is provided between the take-up roller and the lead screw, and the drive assembly includes a motor seat and a motor. The motor is installed on the inner wall of the drive box through the motor seat, and the output shaft of the motor is connected to the lead screw through a coupling. A synchronous wheel 1 is provided on the output shaft of the motor, and the take-up roller is coaxially connected to a synchronous wheel 2 on one side of the inner side of the drive box. A synchronous belt is provided between the synchronous wheel 1 and the synchronous wheel 2, and the synchronous belt drives the synchronous wheel 1 and the synchronous wheel 2 synchronously, thereby driving the take-up roller and the lead screw to rotate synchronously.

[0012] As a preferred solution, the lead screw is provided with two groups of staggered thread grooves in positive and negative directions. The two groups of thread grooves have the same pitch and opposite rotation directions, and the end points on both sides are connected by a transition curve to form a transition curve groove. Through the rotation of the lead screw, the side surface of the thread groove is used to push the slider placed in the thread groove to perform axial reciprocating motion. When it moves to the transition curve groove, it reverses direction, thereby achieving the effect of a unidirectional rotating motor driving the guide sleeve to achieve reciprocating motion.

[0013] Furthermore, a wire pressing assembly is provided on one side of the wire-paying roller, and the wire pressing assembly includes a telescopic rod and a pressing ring. A seat one and a seat two are provided on the workbench. The wire-paying roller is rotatably arranged on the workbench through the seat one, and the telescopic rod is rotatably connected to the seat two. A bent pipe is provided at the top of the free end of the telescopic rod, and the pressing ring is connected to the free end of the bent pipe.

[0014] The beneficial effects achieved by the utility model using the above structure are as follows:

[0015] 1. Through the setting of the wire device, the polyester yarn is pulled to facilitate the adjustment of the yarn state and ensure that the yarn can be evenly heated during the drying process to avoid quality problems. In addition, during the drying process, the polyester yarn always maintains a certain tension to avoid wrinkling, deformation, etc.

[0016] The wire guide device and the take-up roller use the same set of driving components, which can straighten and tension the yarn while taking up the yarn, thus achieving the effect of environmental protection and energy saving.

[0017] 2. Through the setting of the hot air drying device, the yarn is in multi-stage contact during the drying process. The combination of hot and cold realizes uniform heating while avoiding the problem of damage caused by long-term drying, thereby improving the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of an environmentally friendly polyester yarn drying mechanism provided in this solution;

[0019] Figure 2 Schematic diagram of the internal structure of the drive assembly and wire device provided by this solution;

[0020] Figure 3 This is a schematic diagram of the structure of the hot air drying device in this scheme;

[0021] Figure 4 The yarn winding state diagram provided for this solution.

[0022] The meanings of the numbers in the accompanying drawings are as follows:

[0023] 1. Workbench, 2. Support rod, 3. Drive box, 4. Take-up roller, 5. Pay-off roller, 6. Wire guide device, 7. Hot air drying device, 8. Drive assembly, 9. Wire pressing assembly;

[0024] 31. Door body;

[0025] 61. Fixed seat, 62. Guide sleeve, 63. Lead screw, 64. Slide groove, 65. Slider, 66. Guide hole;

[0026] 611, extension seat, 612, limiting roller;

[0027] 631, thread groove, 632, transition curve groove;

[0028] 71. Positioning rod, 72. Guide wheel, 73. Hot air blower, 74. Drying hole, 75. Main pipe, 76. Branch pipe, 77. Fixing parts;

[0029] 731, heater, 732, fan, 721, guide trough;

[0030] 81. Motor base, 82. Motor, 83. Coupling, 84. Synchronous wheel 1, 85. Synchronous wheel 2, 86. Synchronous belt;

[0031] 91. Telescopic rod, 92. Pressing ring, 93. Seat 1, 94. Seat 2, 95. Bend pipe. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0033] Please refer to Figure 1-2 As shown, this embodiment provides an environmentally friendly polyester yarn drying mechanism, including a workbench 1, a support rod 2 is provided on the workbench 1, a drive box 3 is provided on the support rod 2, a take-up roller 4 is provided on one side of the drive box 3, and a pay-off roller 5 is provided on the workbench 1.

[0034] Example 1

[0035] refer to Figure 2 As shown, the present scheme also includes a wire device 6 for driving the yarn to be wound evenly, the wire device 6 is arranged on one side of the drive box 3, and the wire device 6 is arranged parallel to the take-up roller 4, the wire device 6 includes a fixed seat 61, a guide sleeve 62 and a screw 63, the fixed seat 61 is arranged on one side of the drive box 3, the screw 63 is horizontally rotated in the fixed seat 61, a threaded groove 631 is provided on the surface of the screw 63, a slide groove 64 is provided on the fixed seat 61, a slider 65 is installed at the bottom of the guide sleeve 62, the slider 65 is arranged to slide back and forth along the slide groove 64, and a guide hole 66 is provided on the guide sleeve 62, and the guide hole 66 makes a horizontal reciprocating motion about the take-up roller 4, so that the yarn is evenly wound around the outside of the take-up roller 4.

[0036] refer to Figure 1 and Figure 2 As shown, a drive assembly 8 is provided between the take-up roller 4 and the lead screw 63, and the drive assembly 8 includes a motor seat 81 and a motor 82. The motor 82 is installed on the inner wall of the drive box 3 through the motor seat 81, and the output shaft of the motor 82 is connected to the lead screw 63 through a coupling 83. A synchronous wheel 1 84 is provided on the output shaft of the motor 82. The take-up roller 4 is coaxially connected with a synchronous wheel 2 85 on one side of the inner side of the drive box 3, and a synchronous belt 86 is provided between the synchronous wheel 1 84 and the synchronous wheel 2 85. The synchronous belt 86 drives the synchronous wheel 1 84 and the synchronous wheel 2 85 to drive synchronously, thereby driving the take-up roller 4 and the lead screw 63 to rotate synchronously.

[0037] As a preferred embodiment, the synchronous wheel 1 84 and the synchronous wheel 2 85 both use a synchronous belt 86 wheel. The synchronous belt 86 is provided with teeth that match the gears on the synchronous belt 86 wheel to ensure accurate transmission effect between the two.

[0038] As a preferred embodiment, the cross section of the slider 65 is arranged in an I-shape, which has a better sliding fit with the slide groove 64 on the fixing seat 61.

[0039] When using this structure, the polyester yarn is pulled by the setting of the guide device 6, which facilitates the adjustment of the yarn state and ensures that the yarn is evenly heated during the drying process, avoiding quality problems. In addition, during the drying process, the polyester yarn always maintains a certain tension to avoid wrinkling, deformation, etc. The guide device 6 and the take-up roller 4 use the same set of drive components 8, and the yarn is straightened and tensioned while the yarn is taken up, which plays an environmental role.

[0040] As a preferred embodiment: the lead screw 63 is provided with two groups of staggered thread grooves 631 in positive and negative directions, the two groups of thread grooves 631 have the same pitch and opposite rotation directions, and the end points on both sides are connected by a transition curve to form a transition curve groove 632. Through the rotation of the lead screw 63, the side of the thread groove 631 is used to push the slider 65 placed in the thread groove 631 to perform axial reciprocating motion, and when it moves to the transition curve groove 632, it reverses, thereby achieving the effect of the unidirectional rotating motor 82 driving the guide sleeve 62 to achieve reciprocating motion, further achieving the effect of environmental protection and energy saving.

[0041] Example 2

[0042] Combine Figure 1 and Figure 3 As shown, in order to solve the problem of yarn drying time, this solution provides a hot air drying device 7 for contacting with the yarn to perform segmented drying.

[0043] like Figure 3 As shown, the hot air drying device 7 includes a positioning rod 71, a guide wheel 72 and a hot air blower 732. The positioning rod 71 is arranged on one side of the drive box 3. The positioning rod 71 is arranged parallel to the side of the guide sleeve 62 away from the take-up roller 4. The free end of the positioning rod 71 is provided with a guide wheel 72. The positioning rod 71 is communicated with the guide wheel 72. The hot air blower 732 is arranged in the drive box 3 and is communicated with the positioning rod 71. The side wall of the guide wheel 72 is provided with a drying hole 74.

[0044] Among them, the hot air blower 732 consists of a heater 731 and a blower 732. A main pipe 75 is provided between the heater 731 and the positioning rod 71. A branch pipe 76 is provided between the main pipe 75 and the positioning rod 71. The positioning rod is connected to the branch pipe 76 and the drying hole 74. The outer wall of the guide wheel 72 is provided with a guide groove 721 for the yarn to enter. The drying hole 74 is located on the inner wall of the guide wheel 72 close to the side of the positioning rod.

[0045] As a preferred embodiment: an extension seat 611 is also installed on the side of the fixed seat 61 close to the take-up roller 4, and a limiting roller 612 is installed above the extension seat 611. The height of the limiting roller 612 is located between the take-up roller 4 and the guide sleeve 62.

[0046] As a preferred embodiment: the positioning rods 71 are arranged in multiple groups, preferably three groups distributed in a triangular shape, the side wall of the drive box 3 is provided with a slot, the positioning rods 71 are installed in the slot through a fixing part 77, the main pipe 75 is a hard pipe, the main pipe 75, the heater 731, and the fan 732 are installed and fixed on the inner wall of the drive box 3, and the branch pipe 76 is a flexible telescopic pipe, which can be adjusted automatically according to the position of the positioning rod 71.

[0047] When using this structure, the fan 732 directs the hot air heated by the heater 731 into the main pipe 75 and the branch pipe 76 in sequence. The drying temperature is preferably 70-90°C, and the drying holes 74 exhaust the hot air from one side of the guide wheel 72. During the winding process, the yarn comes into contact with the drying holes 74 in stages, and thus with the drying hot air in stages. After being heated, it enters the cooling section (the position where it leaves the guide groove 721 after heating). During the combined hot and cold process, the hot air can accelerate the evaporation of moisture on the yarn surface, while the cold air can promptly carry away the evaporated moisture, speeding up the drying process while preventing the yarn from being overheated and deteriorating under continuous high temperature, ensuring the drying quality and improving the drying efficiency.

[0048] Example 3

[0049] refer to Figure 1 As shown, a wire pressing assembly 9 is provided on one side of the pay-off roller 5, and the wire pressing assembly 9 is used to limit the pay-off roller 5 and play a protective and anti-running function.

[0050] The wire pressing assembly 9 includes a telescopic rod 91 and a pressing ring 92. The workbench 1 is provided with a seat 1 93 and a seat 2 94. The wire-releasing roller 5 is rotatably arranged on the workbench 1 through the seat 1 93. The telescopic rod 91 is rotatably connected to the seat 2 94. A curved pipe 95 is provided at the top of the free end of the telescopic rod 91, and the pressing ring 92 is connected to the free end of the curved pipe 95.

[0051] The pressure ring 92 is arranged directly above the pay-off roller 5 , and the pay-off roller 5 and the take-up roller 4 are vertically arranged in space. The pay-off roller 5 is located on the lower side of the drive box 3 close to the positioning rod.

[0052] like Figure 4As shown, the positioning rod 71 includes rod one, rod two and rod three. Rod one is arranged on the side of the guide sleeve 62 away from the take-up roller 4, rod three is arranged parallel to and directly below rod one, rod two is located between rod one and rod three in height, and rod two is arranged above the pay-off roller 5 and one side of the pressure ring 92. The yarn is discharged from the pay-off roller 5, passes through the pressure ring 92, and then bypasses the top of the guide wheel 72 at rod three, and then bypasses the bottom of the guide wheel 72 at rod two and falls under the guide wheel 72 at rod one, passes through the guide hole 66 of the guide sleeve 62 from above the guide wheel 72 at rod one, and is wrapped around the top of the take-up roller 4 from below the limiting roller 612, thereby realizing the winding of the yarn, and realizing the entire process of straightening, tensioning and drying during the winding process.

[0053] When using the present invention, yarn rollers are provided on the outside of the take-up roller 4 and the pay-off roller 5. The telescopic rod 91 contracts downward to fix the pressure ring 92 above the yarn roller at the take-up roller 4. During the initial take-up process, the first section of yarn is manually fixed on the yarn roller at the take-up roller 4.

[0054] It should be noted that although the embodiments of the present invention have been shown and described, for ordinary technicians in this field, without departing from the inventive purpose of the present invention, any structural methods and embodiments similar to the technical solution designed without creative design should fall within the scope of protection of the present invention.

Claims

1. An environmentally friendly polyester yarn drying mechanism, comprising a workbench (1), a support rod (2) provided on the workbench (1), a drive box (3) provided on the support rod (2), a take-up roller (4) provided on one side of the drive box (3), and a pay-off roller (5) provided on the workbench (1), characterized in that: Also includes: A wire guide device (6); the wire guide device (6) is arranged on one side of the drive box (3) and is used to drive the yarn to be evenly wound. The wire guide device (6) includes a fixed seat (61), a guide sleeve (62) and a screw (63). The fixed seat (61) is arranged on one side of the drive box (3). The screw (63) is arranged in a horizontal rotation in the fixed seat (61). A threaded groove (631) is provided on the surface of the screw (63). A sliding groove (64) is provided on the fixed seat (61). A slider (65) is installed at the bottom of the guide sleeve (62). The slider (65) is arranged to slide back and forth along the sliding groove (64). A guide hole (66) is provided on the guide sleeve (62). The guide hole (66) performs horizontal reciprocating motion with respect to the take-up roller (4). A hot air drying device (7); the hot air drying device (7) is used for contacting with the yarn to perform segmented drying, the hot air drying device (7) comprises a positioning rod (71), a guide wheel (72) and a hot air blower (73), the positioning rod (71) is arranged on one side of the drive box (3), the positioning rod (71) is arranged parallel to the side of the guide sleeve (62) away from the take-up roller (4), the free end of the positioning rod (71) is provided with a guide wheel (72), the positioning rod (71) is communicated with the guide wheel (72), the hot air blower (73) is arranged in the drive box (3) and is communicated with the positioning rod (71), and a drying hole (74) is opened on the side wall of the guide wheel (72).

2. The environmentally friendly polyester yarn drying mechanism according to claim 1, characterized in that: The hot air blower (73) comprises a heater (731) and a blower (732). A main pipe (75) is provided between the heater (731) and the positioning rod (71). A branch pipe (76) is provided between the main pipe (75) and the positioning rod (71). The blower (732) sequentially introduces the hot air heated by the heater (731) into the main pipe (75) and the branch pipe (76). The positioning rod (71) is connected to the branch pipe (76) and the drying hole (74). The outer peripheral wall of the guide wheel (72) is provided with a guide groove (721) for the yarn to enter. The drying hole (74) is located on the inner wall of the guide wheel (72) close to the side of the positioning rod (71).

3. The environmentally friendly polyester yarn drying mechanism according to claim 2, characterized in that: A driving assembly (8) is provided between the take-up roller (4) and the lead screw (63), the driving assembly (8) comprising a motor seat (81) and a motor (82), the motor (82) being mounted on the inner wall of the drive box (3) via the motor seat (81), the output shaft of the motor (82) being connected to the lead screw (63) via a coupling (83), a synchronous wheel 1 (84) being provided on the output shaft of the motor (82), the take-up roller (4) being coaxially connected to a synchronous wheel 2 (85) on one side inside the drive box (3), and a synchronous belt (86) being provided between the synchronous wheel 1 (84) and the synchronous wheel 2 (85).

4. The environmentally friendly polyester yarn drying mechanism according to claim 3, characterized in that: The lead screw (63) is provided with two groups of staggered thread grooves (631) in positive and negative directions. The two groups of thread grooves (631) have the same pitch and opposite rotation directions, and the end points on both sides are connected by a transition curve to form a transition curve groove (632). The side of the thread groove (631) is used to push the slider (65) placed in the thread groove (631) to make axial reciprocating motion. When it moves to the transition curve groove (632), it changes direction, thereby realizing the unidirectional rotation of the motor (82) to drive the guide sleeve (62) to achieve reciprocating motion.

5. The environmentally friendly polyester yarn drying mechanism according to claim 4, characterized in that: An extension seat (611) is also installed on one side of the fixed seat (61) close to the take-up roller (4), and a limiting roller (612) is installed above the extension seat (611). The height of the limiting roller (612) is located between the take-up roller (4) and the guide sleeve (62).

6. The environmentally friendly polyester yarn drying mechanism according to claim 5, characterized in that: The positioning rods (71) are arranged in three groups and distributed in a triangular shape. A slot is provided on the side wall of the drive box (3). The positioning rods (71) are installed in the slot through a fixing member (77). The main pipe (75) is a hard pipe. The main pipe (75), the heater (731), and the fan (732) are installed and fixed on the inner wall of the drive box (3). The branch pipe (76) is a flexible telescopic pipe.

7. The environmentally friendly polyester yarn drying mechanism according to claim 6, characterized in that: A wire pressing assembly (9) is provided on one side of the pay-off roller (5), and the wire pressing assembly (9) includes a telescopic rod (91) and a pressure ring (92). A seat 1 (93) and a seat 2 (94) are provided on the workbench (1). The pay-off roller (5) is rotatably arranged on the workbench (1) through the seat 1 (93). The telescopic rod (91) is rotatably connected to the seat 2 (94). A curved pipe (95) is provided at the top of the free end of the telescopic rod (91), and the pressure ring (92) is connected to the free end of the curved pipe (95).

8. The environmentally friendly polyester yarn drying mechanism according to claim 7, characterized in that: The pressure ring (92) is arranged directly above the pay-off roller (5), the pay-off roller (5) and the take-up roller (4) are vertically arranged in space, and the pay-off roller (5) is located on the lower side of the drive box (3) close to the positioning rod (71).

9. The environmentally friendly polyester yarn drying mechanism according to claim 3, characterized in that: The synchronous wheel 1 (84) and the synchronous wheel 2 (85) both adopt synchronous belt wheels, and the synchronous belt (86) is provided with belt teeth that match the gears on the synchronous belt wheels.