Efficient cleaning green brick wiping machine

By designing the blow-sucking distribution component and the cleaning component, combined with the magnet and the steering component, the effective absorption and filtering of dust and impurities when wiping the surface of the ceramic tile is achieved, solving the problem of dust and impurities falling in the prior art, and improving the cleaning effect.

CN223211609UActive Publication Date: 2025-08-12FOSHAN ZHANGSHI BROS BUILDING MATERIALS
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Patent Information

Application Number
CN202422389148.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-12
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

When wiping the surface of the ceramic tile, the existing high-efficiency cleaning machine will drop dust and impurities again, affecting the cleaning effect.

Method used

An efficient cleaning and wiping machine including a blow-sucking distribution assembly and a dust cleaning assembly is designed to achieve suction and exhaust through extrusion and stretching of corrugated air pipes. Combined with magnets and steering components, the cleaning direction is automatically adjusted, and dust and impurities in the air are absorbed and filtered.

Benefits of technology

It effectively reduces the amount of dust and impurities floating in the air and improves the cleaning effect of the ceramic tile surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of ceramic tile processing equipment, and relates to an efficient cleaning green brick wiping machine which comprises a green brick wiping assembly, the green brick wiping assembly comprises a machine shell, a conveying belt is fixedly connected to the lower side wall of the machine shell, an installation frame is fixedly connected to the upper side wall of the machine shell, and two magnets are fixedly connected to the inner wall of the upper side of the installation frame. A lead screw is rotationally connected between the inner walls of the left and right sides of the mounting frame, a first motor is fixedly connected to the side wall of the mounting frame, the output end of the first motor is fixedly connected with the lead screw, and a blowing and sucking distribution assembly is slidably connected to the upper side wall of the machine shell; the blowing and sucking distribution assembly comprises a sliding block in threaded connection with the lead screw, the lower side wall of the sliding block is fixedly connected with an air cylinder through a steering assembly, and corrugated air pipes communicate between the left side wall and the right side wall of the air cylinder and the mounting frame. Dust and impurities in the air are effectively collected, and the floating quantity of the dust and the impurities in the air is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile processing equipment, in particular to a high-efficiency cleaning tile rubbing machine. Background Art

[0002] Tile processing is the process of making ceramic tiles from raw materials such as clay, quartz and feldspar through a series of processes. First, the raw materials are selected and mixed, and then formed into a green body by pressing or extrusion. The green body is then dried to remove moisture and prevent cracks during firing. Subsequently, the dried green body is fired in a high-temperature kiln to make it hard, and glaze is coated on the surface and fired again to form a smooth surface and rich colors. Finally, the finished product is quality inspected and packaged to ensure that it meets the standards and is ready for sale. In the ceramic tile processing process, rubbing the green body is an important step. Rubbing the green body is mainly to remove impurities and dust on the surface of the green body, ensure that the surface of the tile is smooth, and facilitate subsequent glaze treatment and firing. In addition, rubbing the green body can also help improve the adhesion of the tile, so that the glaze can better combine with the green body, thereby improving the overall quality and beauty of the tile. Therefore, rubbing the green body is an indispensable part of ceramic tile processing.

[0003] When wiping the surface of ceramic tiles, the existing high-efficiency cleaning and wiping machine will remove dust, impurities, offset prints and rust marks on the surface of the ceramic tiles. However, during the wiping process, some dust and impurities will fall back on the cleaned ceramic tile surface, affecting the cleaning effect of the high-efficiency cleaning and wiping machine on the ceramic tile surface. Utility Model Content

[0004] The purpose of the present invention is to provide a high-efficiency cleaning wiping machine to solve the problem in the above background technology that the existing high-efficiency cleaning wiping machine will sweep dust and impurities on the surface of the ceramic tiles into the air, affecting the cleaning effect of the high-efficiency cleaning wiping machine on the ceramic tile surface.

[0005] The technical solution of the utility model is:

[0006] The blank rubbing assembly includes a casing, a conveyor belt is fixedly connected to the lower side wall of the casing, a mounting frame is fixedly connected to the upper side wall of the casing, two magnets are fixedly connected to the upper inner wall of the mounting frame, a screw rod is rotatably connected between the left and right inner walls of the mounting frame, a first motor is fixedly connected to the side wall of the mounting frame, and the output end of the first motor is fixedly connected to the screw rod, and a blowing and suction distribution assembly is slidably connected to the upper side wall of the casing;

[0007] The blowing and suction distribution assembly includes a slider threadedly connected to the screw rod, the lower side wall of the slider is fixedly connected to the air cylinder through a steering assembly, corrugated air pipes are connected between the left and right side walls of the air cylinder and the mounting frame, a rotating cylinder is rotatably connected inside the air cylinder, and a cleaning assembly is fixedly connected to the lower end of the air cylinder.

[0008] Furthermore, the blowing and suction distribution component also includes air holes drilled on the left and right side walls of the rotating cylinder, an isolation plate is fixedly connected inside the rotating cylinder, a semicircular plate is fixedly connected at the lower end of the isolation plate, and two through holes are drilled on the side wall of the rotating cylinder, respectively located on the upper and lower sides of the semicircular plate, the dust cleaning component includes an air separation box fixedly connected to the lower end of the air cylinder, an air-tight cylinder rotatably connected to the rotating cylinder is fixedly connected inside the air separation box, circular holes matching the through holes are drilled on the left and right side walls of the air-tight cylinder, an air separation plate is fixedly connected between the front and rear side walls of the air-tight cylinder and the air separation box, a partition plate rotatably connected to the air-tight cylinder is fixedly connected inside the air separation box, two filter cotton cloths are fixedly connected to the lower inner wall of the air separation box, respectively located on the left and right sides of the air-tight cylinder, and the filter cotton cloth is fixedly connected to the partition plate, the left and right side walls of the air separation box are connected to two pipes respectively located on the upper and lower sides of the partition plate, the lower ends of the two pipes are connected with suction and blowing ports, the lower side wall of the air separation box is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to a grinding disc.

[0009] By setting up a blowing and suction distribution component and a cleaning component, the suction and exhaust of the cleaning component can be achieved by squeezing the two corrugated air pipes when the slider moves. When exhausting, the dust on the surface of the tile can be blown away to improve the cleaning effect.

[0010] Furthermore, the steering assembly includes a connecting frame fixedly connected to the upper end of the air cylinder, and the connecting frame is fixedly connected to the lower side wall of the slider, a moving block that magnetically repels the magnet is slidably connected inside the connecting frame, a tension spring is fixedly connected between the moving block and the upper inner wall of the connecting frame, two guide plates are fixedly connected to the lower side wall of the connecting frame, the upper end of the air cylinder is rotatably connected to a guide cylinder fixedly connected to the rotating cylinder, a guide groove is opened on the side wall of the guide cylinder, and a guide rod fixedly connected to the guide plate is slidably connected inside the guide groove.

[0011] By setting, the cleaning direction of the dust cleaning component can be changed along with the moving direction of the slider through the cooperation of the steering component and the magnet, thereby further improving the dust cleaning effect.

[0012] The present invention provides an efficient cleaning blank rubbing machine through improvement, which has the following improvements and advantages compared with the prior art:

[0013] First: The utility model can remove dust, impurities, offset and rust marks on the surface of ceramic tiles, and at the same time, it can absorb the surrounding air, effectively collect dust and impurities in the air, and reduce the amount of dust and impurities floating in the air.

[0014] Secondly, the utility model can automatically follow the moving direction of the slider to absorb air, thereby improving the cleaning effect of dust on the surface of the tile. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 It is a three-dimensional stereogram of the utility model;

[0017] Figure 2 It is a structural diagram of the blank wiping component part of the utility model;

[0018] Figure 3 This is a structural diagram of the blowing and suction distribution component of the utility model;

[0019] Figure 4 This is a schematic structural diagram of the rotating cylinder in the present invention;

[0020] Figure 5 It is a structural diagram of the dust cleaning component in the utility model;

[0021] Figure 6 It is a structural diagram of the magnet in the utility model.

[0022] Description of reference numerals:

[0023] 1. Blank wiping assembly; 101. Casing; 102. Conveyor belt; 103. Mounting frame; 104. Screw; 105. First motor;

[0024] 2. Blowing and suction distribution assembly; 201. Slider; 202. Air cylinder; 203. Corrugated air tube; 204. Rotating cylinder; 205. Air hole; 206. Isolation plate; 207. Semicircular plate; 208. Through hole; 209. Second motor; 210. Grinding disc;

[0025] 3. Steering assembly; 301. Connecting frame; 302. Moving block; 303. Tension spring; 304. Guide plate; 305. Guide cylinder; 306. Guide groove; 307. Guide rod;

[0026] 4. Dust removal components; 401. Gas distribution box; 402. Airtight cylinder; 403. Air baffle; 404. Divider plate; 405. Filter cloth; 406. Pipeline; 407. Suction and blowing port;

[0027] 5. Magnet. DETAILED DESCRIPTION

[0028] The following will be combined with the Figures 1 to 5 This utility model is described in detail, and the technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the embodiments described are only some of the embodiments of this utility model, not all of them. Based on the embodiments of this utility model, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this utility model.

[0029] The utility model provides an efficient cleaning blank rubbing machine through improvement. Figure 1 - Figure 5 As shown, it includes a blank rubbing assembly 1, which includes a casing 101, a conveyor belt 102 fixedly connected to the lower side wall of the casing 101, a mounting frame 103 fixedly connected to the upper side wall of the casing 101, two magnets 5 fixedly connected to the upper inner wall of the mounting frame 103, a screw rod 104 rotatably connected between the left and right inner walls of the mounting frame 103, a first motor 105 fixedly connected to the side wall of the mounting frame 103, and the output end of the first motor 105 fixedly connected to the screw rod 104, and a blowing and suction dispensing assembly 2 is slidably connected to the upper side wall of the casing 101;

[0030] The blowing and suction distribution component 2 includes a slider 201 threadedly connected to the screw rod 104, the lower side wall of the slider 201 is fixedly connected to the air cylinder 202 through the steering component 3, and the left and right side walls of the air cylinder 202 are connected to the mounting frame 103 by a corrugated air pipe 203. The inside of the air cylinder 202 is rotatably connected to the rotating cylinder 204, and the lower end of the air cylinder 202 is fixedly connected to the cleaning component 4.

[0031] The blowing and suction distribution component 2 also includes air holes 205 drilled on the left and right side walls of the rotating cylinder 204. An isolation plate 206 is fixedly connected to the inside of the rotating cylinder 204. A semicircular plate 207 is fixedly connected to the lower end of the isolation plate 206. Two through holes 208 are drilled on the side wall of the rotating cylinder 204, respectively located on the upper and lower sides of the semicircular plate 207.

[0032] In this embodiment: when the first motor 105 is started, the first motor 105 drives the screw rod 104 to rotate, and then drives the blowing and suction distribution component 2 to move. When the air cylinder 202 moves, it squeezes and stretches the two corrugated air pipes 203 respectively. The air inside the squeezed corrugated air pipe 203 enters the interior of the rotating cylinder 204 and is finally discharged from the dust cleaning component 4, playing a dust blowing role, while the stretched corrugated air pipe 203 generates negative pressure, so that the air can enter the interior of the rotating cylinder 204 through the dust cleaning component 4, and finally enter the corrugated air pipe 203, playing a dust cleaning role.

[0033] In the above embodiment, in order to make the dust cleaning component 4 play a better role in dust cleaning, the following methods can be used:

[0034] The dust cleaning component 4 includes an air separation box 401 fixedly connected to the lower end of the air cylinder 202, an airtight cylinder 402 rotatably connected to the rotating cylinder 204 is fixedly connected to the air separation box 401, and circular holes matching the through holes 208 are drilled on the left and right side walls of the airtight cylinder 402. An air separation plate 403 is fixedly connected between the front and rear side walls of the airtight cylinder 402 and the air separation box 401, and a partition plate 404 rotatably connected to the airtight cylinder 402 is fixedly connected to the air separation box 401. Two filter cotton cloths 405 are fixedly connected to the lower inner wall, one on the left and one on the right side of the airtight cylinder 402. The filter cotton cloths 405 are fixedly connected to the partition plate 404. The left and right side walls of the air separation box 401 are connected to two pipes 406, one on the upper and one on the lower side of the partition plate 404. The lower ends of the two pipes 406 are connected to the suction and blowing ports 407. The lower side wall of the air separation box 401 is fixedly connected to the second motor 209, and the output end of the second motor 209 is fixedly connected to the grinding disc 210.

[0035] In a preferred embodiment, the air separation box 401 can be divided into four parts by the air partition plate 403 and the partition plate 404, wherein the left and right sides inside the air separation box 401 are used to determine the direction of blowing and inhaling, and the upper and lower parts are used for blowing and inhaling respectively. The air on the upper side of the partition plate 404 is discharged from the suction and blowing port 407 through the pipe 406 to blow up the dust and impurities on the surface of the ceramic tile. The negative pressure generated by the other corrugated air pipe 203 is sucked in through the suction and blowing port 407 and the pipe 406 on the lower side of the partition plate 404 to collect the dust, and the dust is filtered through the filter cotton cloth 405 to prevent the dust from entering the inside of the corrugated air pipe 203.

[0036] refer to Figure 6 In a preferred embodiment, the steering assembly 3 includes a connecting frame 301 fixedly connected to the upper end of the air cylinder 202, and the connecting frame 301 is fixedly connected to the lower side wall of the slider 201, and a moving block 302 that magnetically repels the magnet 5 is slidably connected inside the connecting frame 301, and a tension spring 303 is fixedly connected between the moving block 302 and the upper inner wall of the connecting frame 301, and two guide plates 304 are fixedly connected to the lower side wall of the connecting frame 301, and the upper end of the air cylinder 202 is rotatably connected to a guide cylinder 305 fixedly connected to the rotating cylinder 204, and a guide groove 306 is bored on the side wall of the guide cylinder 305, and a guide rod 307 fixedly connected to the guide plate 304 is slidably connected inside the guide groove 306.

[0037] In this embodiment, when the blowing and suction distribution component 2 moves to both ends, the moving block 302 moves into the magnetic attraction range of the magnet 5, so that the magnet 5 drives the moving block 302 to move downward. When the moving block 302 moves downward, the guide plate 304 and the guide rod 307 push the guide groove 306 of the guide cylinder 305, so that the guide cylinder 305 rotates 180 degrees under the guidance of the guide groove 306, and then drives the rotating cylinder 204 to rotate 180 degrees, so that the rotating cylinder 204 can be connected to the space on the other side of the gas distribution box 401.

[0038] Among them, the first motor 105 and the second motor 209 are both existing technologies, and their structural principles will not be described in detail. At the same time, the device also includes a power supply, a switch, a controller, a power supply cable and other devices, which are not the main technologies and will not be described in detail.

[0039] Working principle: When in use, first, the staff places the tiles on the conveyor belt 102, and then starts the first motor 105. The first motor 105 drives the screw rod 104 to rotate forward and reverse, thereby realizing the reciprocating movement of the blowing and suction distribution component 2. At the same time, the second motor 209 is started, and the second motor 209 drives the grinding disc 210 to rotate. The conveyor belt 102 sends the tiles under the grinding disc 210, so that the grinding disc 210 rotates and reciprocates at the same time, thereby comprehensively cleaning the tiles. Before the conveyor belt 102 sends the tiles under the grinding disc 210, an additional spray head can be used to spray white cement, dirt cleaner, etc. on the surface of the tiles to improve the cleaning effect of dust, impurities, offset printing, and rust marks on the green brick surface.

[0040] When the air cylinder 202 moves, it squeezes and stretches the corrugated air pipes 203 on both sides respectively. The air inside the squeezed corrugated air pipe 203 enters the interior of the rotating cylinder 204 and finally enters the interior of the dust cleaning component 4. It is then discharged from the suction and blowing port 407 through the pipe 406, blowing away the dust and impurities on the surface of the tile, playing a dust blowing role. The stretched corrugated air pipe 203 generates negative pressure, allowing the air to pass through the dust cleaning component 4 and enter the interior of the rotating cylinder 204. Finally, it enters the corrugated air pipe 203, playing a dust cleaning role, and the dust is filtered by the filter cotton cloth 405 to prevent dust from entering the interior of the corrugated air pipe 203.

[0041] When the blowing and suction distribution component 2 moves to both ends, the moving block 302 moves into the magnetic attraction range of the magnet 5, so that the magnet 5 drives the moving block 302 to move downward. When the moving block 302 moves downward, it will push the guide groove 306 of the guide cylinder 305 through the guide plate 304 and the guide rod 307, so that the guide cylinder 305 rotates 180 degrees under the guidance of the guide groove 306, and then drives the rotating cylinder 204 to rotate 180 degrees together, so that the rotating cylinder 204 can be connected to the space on the other side of the gas separation box 401, and finally changes the direction of the gas inlet and outlet.

[0042] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An efficient cleaning blank rubbing machine, comprising a blank rubbing assembly (1), characterized in that: The blank wiping assembly (1) comprises a casing (101), a conveyor belt (102) is fixedly connected to the lower side wall of the casing (101), a mounting frame (103) is fixedly connected to the upper side wall of the casing (101), two magnets (5) are fixedly connected to the upper inner wall of the mounting frame (103), a screw rod (104) is rotatably connected between the left and right inner walls of the mounting frame (103), a first motor (105) is fixedly connected to the side wall of the mounting frame (103), and the output end of the first motor (105) is fixedly connected to the screw rod (104), and the upper side wall of the casing (101) is slidably connected to the blowing and suction dispensing assembly (2); The blowing and suction distribution assembly (2) comprises a slider (201) threadedly connected to a screw rod (104); the lower side wall of the slider (201) is fixedly connected to an air cylinder (202) via a steering assembly (3); a corrugated air pipe (203) is connected between the left and right side walls of the air cylinder (202) and the mounting frame (103); a rotating cylinder (204) is rotatably connected inside the air cylinder (202); and a dust cleaning assembly (4) is fixedly connected to the lower end of the air cylinder (202).

2. The high-efficiency cleaning blank wiping machine according to claim 1 is characterized in that: The blowing and suction distribution assembly (2) further includes air holes (205) bored on the left and right side walls of the rotating cylinder (204); an isolation plate (206) is fixedly connected inside the rotating cylinder (204); a semicircular plate (207) is fixedly connected to the lower end of the isolation plate (206); and two through holes (208) are bored on the side wall of the rotating cylinder (204), respectively located on the upper and lower sides of the semicircular plate (207).

3. The high-efficiency cleaning blank wiping machine according to claim 2, characterized in that: The dust cleaning assembly (4) comprises an air separation box (401) fixedly connected to the lower end of the air cylinder (202); an airtight cylinder (402) rotatably connected to the rotating cylinder (204) is fixedly connected inside the air separation box (401); and circular holes matching the through hole (208) are bored on both left and right side walls of the airtight cylinder (402).

4. The high-efficiency cleaning blank wiping machine according to claim 3 is characterized in that: An air separation plate (403) is fixedly connected between the front and rear side walls of the airtight cylinder (402) and the air separation box (401), and a partition plate (404) rotatably connected to the airtight cylinder (402) is fixedly connected inside the air separation box (401).

5. The high-efficiency cleaning blank wiping machine according to claim 4, characterized in that: The lower inner wall of the gas separation box (401) is fixedly connected to two filter cotton cloths (405) located on the left and right sides of the airtight cylinder (402), and the filter cotton cloths (405) are fixedly connected to the partition plate (404). The left and right side walls of the gas separation box (401) are connected to two pipes (406) located on the upper and lower sides of the partition plate (404), and the lower ends of the two pipes (406) are connected to suction and blowing ports (407).

6. The high-efficiency cleaning blank wiping machine according to claim 5, characterized in that: A second motor (209) is fixedly connected to the lower side wall of the gas separation box (401), and a grinding disc (210) is fixedly connected to the output end of the second motor (209).

7. The high-efficiency cleaning blank wiping machine according to claim 6, characterized in that: The steering assembly (3) comprises a connecting frame (301) fixedly connected to the upper end of the air cylinder (202), and the connecting frame (301) is fixedly connected to the lower side wall of the slider (201); a moving block (302) that magnetically repels the magnet (5) is slidably connected inside the connecting frame (301); a tension spring (303) is fixedly connected between the moving block (302) and the upper inner wall of the connecting frame (301); two guide plates (304) are fixedly connected to the lower side wall of the connecting frame (301); a guide cylinder (305) fixedly connected to the rotating cylinder (204) is rotatably connected to the upper end of the air cylinder (202); a guide groove (306) is cut on the side wall of the guide cylinder (305); a guide rod (307) fixedly connected to the guide plate (304) is slidably connected inside the guide groove (306).

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