Fluff treatment device for yarn-dyed fabric production and processing

By improving the design of the adhesive roller and support roller, the problem of inconvenient replacement of adhesive rollers in existing devices is solved, and efficient maintenance of the equipment and improved fluff cleaning effect is achieved.

CN223214349UActive Publication Date: 2025-08-12HANGZHOU XIAOSHAN CHENFENG TEXTILE CO LTD
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Patent Information

Application Number
CN202422235141.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-12
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In the existing colored fabric production equipment, the disassembly and replacement of the adhesive rollers is inconvenient, resulting in low maintenance efficiency of the equipment and affecting the fluff treatment effect.

Method used

A fluff treatment device including a base, a support roller, a support block and an upper cover is designed. Through the coordination of the limiting block and the inserting rod, the fast replacement of the adhesive roller is realized, and through the coordination of the threaded rod and the limiting plate, the installation and disassembly of the support roller are simplified.

Benefits of technology

It improves the maintenance and replacement efficiency of the sticky wool rollers and support rollers, and improves the overall working efficiency of the equipment and the fluff cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of fabric production, and discloses a fluff processing device for yarn-dyed fabric production and processing, which comprises a base, a supporting roller is arranged at the upper part of the left side of the base, supporting blocks are fixedly connected to the top end of the right side of the base, upper covers are arranged at the top ends of the supporting blocks, and the supporting blocks and the upper covers are arranged in two groups. Sliding grooves are formed in the opposite right sides of the two sets of supporting blocks, a plurality of sets of hair collecting rollers are inserted into the inner walls of the opposite sides of the two sets of upper covers, dismounting and mounting assemblies are arranged on the inner walls of the upper covers, each dismounting and mounting assembly comprises a limiting block, and the limiting blocks are slidably connected to the inner walls of the upper covers. According to the utility model, through the cooperative use of the hair collecting roller and the dismounting assembly, when the hair collecting roller needs to be maintained and replaced, the limiting of the limiting block is released by pulling the inserting rod, and the locking of the upper cover is released by pulling the limiting block, so that the hair collecting roller can be rapidly replaced, and the maintenance efficiency of equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the field of fabric production, in particular to a fluff processing device for producing and processing yarn-dyed fabrics. Background Art

[0002] In the production of yarn-dyed fabrics, high-quality fabric surfaces are required to be smooth and free of excessive fuzz. However, during the production and processing of yarn-dyed fabrics, fuzz residue often occurs, which greatly affects the quality of the fabric and its subsequent use.

[0003] After searching, Chinese patent announcement number: CN221167169U discloses a lint treatment device for the production and processing of yarn-dyed fabrics, which includes a support mechanism, a hair removal mechanism fixedly connected to the top of the support mechanism, and a disinfection mechanism fixedly connected to the right of the hair removal mechanism; the support mechanism includes a support column and a support plate. The utility model heats the water in the water storage tank through a heating rod, causing it to boil and generate a large amount of high-temperature steam. Under the action of the blower, the high-temperature steam is extracted and discharged from the air outlet through an air outlet pipe, spraying onto the surface of the yarn-dyed fabric, performing high-temperature disinfection on the yarn-dyed fabric, so that it does not require additional equipment for disinfection again, and is more convenient to use. It solves the problem that the fabric needs to be disinfected after the fabric lint machine is used to treat it, but the existing treatment device has a relatively single function, which is not convenient for disinfecting the yarn-dyed fabric. It also requires additional settings to disinfect the free flow, which is inconvenient to use.

[0004] In the above technology, although the lint on both sides of the color-woven fabric is removed by the action of the front and back lint-sticking rollers, so that the lint removal will not cause damage to the color-woven fabric, but during continuous operation and long-term use, the lint-sticking rollers inevitably need to be maintained and replaced to ensure their continued efficient working state. The lint-sticking rollers in the above device are provided with the inner wall of the sliding block, which makes it inconvenient to disassemble and replace the lint-sticking rollers, thereby reducing the maintenance efficiency of the equipment. For this reason, a lint treatment device for color-woven fabric production and processing is proposed to solve the above problems. Summary of the Invention

[0005] In order to make up for the above shortcomings, the utility model provides a lint treatment device for the production and processing of yarn-dyed fabrics, aiming to improve the problem in the prior art that "the lint-sticking roller is inconvenient to disassemble and replace, which reduces the maintenance efficiency of the equipment."

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a lint processing device for the production and processing of color-woven fabrics, comprising a base, a support roller is provided on the upper left part of the base, a support block is fixedly connected to the top right side of the base, an upper cover is provided on the top of the support block, the support block and the upper cover are provided with two groups, and sliding grooves are provided on the opposite right sides of the two groups of support blocks, and the inner walls of the opposite sides of the two groups of upper covers are plugged with lint-sticking rollers, and the lint-sticking rollers are provided in multiple groups, and the inner wall of the upper cover is provided with a disassembly and assembly component, and the disassembly and assembly component includes a limit block, which is slidably connected to the inner wall of the upper cover, and the limit block is plugged into the inner wall of the support block, and a plug rod is slidably connected to the inner wall of the front of the limit block, and a socket is provided on the upper part of the upper cover and multiple groups are provided, and the lower part of the plug rod is plugged into the inner wall of the socket.

[0007] Preferably, a threaded rod 1 is threadedly connected to the inner wall of the base, a movable plate is rotatably connected to the top of the threaded rod 1, the movable plate is slidably connected to the inner wall of the support block, and the inner wall of the support block is slidably connected to the support plate.

[0008] Preferably, a connecting plate is provided on the lower side of the support plate, the connecting plate is elastically connected to the movable plate via a compression spring, and the rear side of the support plate is plugged into the front side of the lint-sticking roller.

[0009] Preferably, a handle is provided on the top of the upper cover.

[0010] Preferably, a crank is provided at a bottom end of the threaded rod.

[0011] Preferably, a limiting assembly is provided on the left side of the base, and the limiting assembly includes a limiting plate. The left side of the limiting plate is slidably connected to the inner wall of the base, and the right side of the limiting plate is attached to the outer side of the supporting roller.

[0012] Preferably, a second threaded rod is rotatably connected to the left inner wall of the limiting plate, and the outer side of the second threaded rod passes through a thread connected to the inner wall of the base.

[0013] Preferably, the right side of the limiting plate is provided with rubber material.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by using the lint-sticking roller and the disassembly and assembly assembly in conjunction, when the lint-sticking roller needs to be maintained or replaced, the limit on the limit block is released by pulling the insertion rod. At this time, the limit block is pulled to release the lock on the upper cover, and the lint-sticking roller can be quickly replaced, thereby improving the maintenance efficiency of the equipment.

[0016] 2. In the utility model, by using the limiting assembly and the support roller in conjunction, when the support roller needs to be replaced, the threaded rod 2 is rotated to drive the limiting plate to move and limit and fix the support roller, which facilitates the disassembly of the support roller and improves the efficiency of installing the yarn-dyed fabric, thereby improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the overall device in the utility model;

[0018] Figure 2 This is a schematic diagram of the split three-dimensional structure of the limit block and the insertion rod in the utility model;

[0019] Figure 3 This is a rear-view sectional schematic diagram of the three-dimensional structure of the support block and the upper cover in the present invention;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the limiting component in the utility model.

[0021] Figure 5 It is a schematic diagram of the disassembled three-dimensional structure of the disassembly and assembly components in the utility model.

[0022] Legend:

[0023] 1. Base; 2. Support roller; 3. Support block; 4. Upper cover; 41. Limit block; 42. Insert rod; 43. Socket; 44. Threaded rod 1; 45. Movable plate; 46. Support plate; 47. Compression spring; 48. Connecting plate; 5. Hair-sticking roller; 61. Limit plate; 62. Threaded rod 2. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0025] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a lint treatment device for the production and processing of color-woven fabrics, including a base 1, which serves as the basic structure of the entire device and provides a support and installation platform. A supporting roller 2 is provided on the upper left side of the base 1 for winding the color-woven fabric. A supporting block 3 is fixedly connected to the top right side of the base 1, which cooperates with the upper cover 4 to form a space for installing a lint-sticking roller 5. An upper cover 4 is provided on the top of the support block 3 for fixing the lint-sticking roller 5. Two groups of support blocks 3 and the upper cover 4 are provided, and a slide groove is provided on the opposite right sides of the two groups of support blocks 3 to provide moving space for the lint-sticking roller 5, which can clamp the color-woven fabric, thereby improving the lint cleaning efficiency.

[0026] Furthermore, the inner wall of the two sets of upper covers 4 on the opposite side is plugged with a lint-sticking roller 5. When the yarn-dyed fabric passes through, the lint-sticking roller 5 absorbs the lint on the fabric through its own viscosity, thereby removing the lint. This technology is a prior art, so it will not be described in detail. There are multiple sets of lint-sticking rollers 5, which can clean the upper and lower sides of the yarn-dyed fabric. The inner wall of the upper cover 4 is provided with a disassembly and assembly component, which includes a limit block 41, which fixes the relative position of the upper cover 4 and the support block 3 to ensure that the upper cover 4 is working properly. The upper cover 4 is provided with a plurality of sockets 43, and the lower part of the plug rod 42 is plugged into the inner wall of the socket 43 to cooperate with the plug rod 42 to limit the plug rod 42.

[0027] Reference Figure 3 and Figure 5 The inner wall of the base 1 is threadedly connected with a threaded rod 44 for adjusting the distance between the movable plate 45 and the inner wall of the support block 3. The top of the threaded rod 44 is rotatably connected to the movable plate 45. The movement of the movable plate 45 drives the compression spring 47 to move, thereby driving the support plate 46 and the connecting plate 48 to move. The movable plate 45 is slidably connected to the inner wall of the support block 3, and the inner wall of the support block 3 is slidably connected with the support plate 46 to provide support and positioning for the lint-sticking roller 5 to ensure the stable operation of the lint-sticking roller 5. At the same time, the lint-sticking roller 5 is driven to adjust by the movement of the support plate 46, and together with the lint-sticking roller 5 on the upper cover 4, the yarn-dyed fabric is squeezed and the fluff is cleaned.

[0028] Furthermore, a connecting plate 48 is provided on the lower side of the support plate 46, which is attached to the lower side of the support plate 46. The support plate 46 is driven to rise and fall by the movement of the connecting plate 48. The connecting plate 48 is elastically connected to the movable plate 45 by a compression spring 47, which provides elastic support for the support plate 46, so that the support plate 46 can be tightly pressed on the lint-sticking roller 5 to ensure that the lint-sticking roller 5 is in full contact with the yarn-dyed fabric. The rear side of the support plate 46 is plugged into the front side of the lint-sticking roller 5. A handle is provided at the top of the upper cover 4 to facilitate the operator to pull the upper cover 4, and a crank is provided at the bottom end of the threaded rod 44 to facilitate the operator to rotate the threaded rod 44.

[0029] Reference Figure 1 - Figure 4A limiting component is provided on the left side of the base 1, and the limiting component includes a limiting plate 61. By adjusting the position, the position of the support roller 2 can be limited to ensure that the fabric remains in a stable state when passing through the lint-sticking roller 5. The left side of the limiting plate 61 is slidably connected to the inner wall of the base 1, and the right side of the limiting plate 61 is attached to the outer side of the support roller 2. The inner wall of the left side of the limiting plate 61 is rotatably connected with a threaded rod 2 62. By rotating the threaded rod 2 62, the position of the limiting plate 61 can be adjusted, thereby releasing the limit on the support roller 2, facilitating the disassembly of the support roller 2, improving the efficiency of the installation of the yarn-dyed fabric, and at the same time improving the working efficiency of the device. The outer side of the threaded rod 2 62 is threadedly connected to the inner wall of the base 1, and the right side of the limiting plate 61 is provided with rubber material to increase the friction with the support roller 2 and improve the limiting effect.

[0030] Working principle: During use, when too much fluff is adsorbed on the lint-sticking roller 5, affecting the cleaning effect, maintenance or replacement is required. First, pull out the insertion rod 42 from the socket 43, then pull the two sets of limit blocks 41 to release the limit on the upper cover 4, and pull up the upper cover 4 through the handle. Then, the lint-sticking roller 5 covered with lint can be easily taken out, and then the lower set of lint-sticking rollers 5 can be lifted upward to drive the support plate 46 to rise, so that the lower set of lint-sticking rollers 5 can be removed for replacement and maintenance.

[0031] Similarly, when the yarn-dyed fabric on the support roller 2 needs to be replaced or adjusted, the limit plate 61 can be moved to the left by rotating the threaded rod 2 62 to release the limit on the support roller 2, making it easier to disassemble and install the support roller 2.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A lint treatment device for producing and processing yarn-dyed fabrics, comprising a base (1), characterized in that: A support roller (2) is provided on the upper left side of the base (1), a support block (3) is fixedly connected to the top right side of the base (1), a top cover (4) is provided on the top of the support block (3), two groups of the support block (3) and the top cover (4) are provided, and a slide groove is provided on the opposite right sides of the two groups of support blocks (3), and a hair-sticking roller (5) is plugged into the inner wall of the opposite side of the two groups of top covers (4), and the hair-sticking roller (5) is provided in multiple groups. A disassembly assembly is provided on the inner wall of the top cover (4), and the disassembly assembly includes a limit block (41), the limit block (41) is slidably connected to the inner wall of the top cover (4), the limit block (41) is plugged into the inner wall of the support block (3), and a plug rod (42) is slidably connected to the inner wall of the front of the limit block (41), and a plug hole (43) is provided on the upper part of the top cover (4) and multiple groups are provided, and the lower part of the plug rod (42) is plugged into the inner wall of the plug hole (43).

2. The fuzz treatment device for producing and processing yarn-dyed fabrics according to claim 1, characterized in that: The inner wall of the base (1) is threadedly connected to a threaded rod (44), the top of the threaded rod (44) is rotatably connected to a movable plate (45), the movable plate (45) is slidably connected to the inner wall of the support block (3), and the inner wall of the support block (3) is slidably connected to a support plate (46).

3. The fuzz treatment device for producing and processing yarn-dyed fabrics according to claim 2, characterized in that: A connecting plate (48) is provided on the lower side of the support plate (46), and the connecting plate (48) is elastically connected to the movable plate (45) via a compression spring (47). The rear side of the support plate (46) is plugged into the front side of the hair-sticking roller (5).

4. The fuzz treatment device for producing and processing yarn-dyed fabrics according to claim 1, characterized in that: A handle is provided at the top of the upper cover (4).

5. The fuzz treatment device for producing and processing yarn-dyed fabrics according to claim 2, characterized in that: The bottom end of the threaded rod (44) is provided with a crank.

6. The fuzz treatment device for producing and processing yarn-dyed fabrics according to claim 1, characterized in that: A limiting assembly is provided on the left side of the base (1), the limiting assembly comprising a limiting plate (61), the left side of the limiting plate (61) being slidably connected to the inner wall of the base (1), and the right side of the limiting plate (61) being attached to the outer side of the support roller (2).

7. The fuzz treatment device for producing and processing yarn-dyed fabrics according to claim 6, characterized in that: The left inner wall of the limit plate (61) is rotatably connected to a second threaded rod (62), and the outer side of the second threaded rod (62) is threadedly connected to the inner wall of the base (1).

8. The fuzz treatment device for producing and processing yarn-dyed fabrics according to claim 6, characterized in that: The right side of the limiting plate (61) is provided with a rubber material.

Citation Information

Patent Citations

  • Fluff treatment device for yarn-dyed fabric production and processing

    CN221167169U