Detection equipment
By designing automatic detection equipment for limiting plates, transmission wheels and detection mechanisms, the problem of low detection efficiency of dangerous gas packaging tanks is solved, and efficient automatic detection and leakage alarm are achieved.
Patent Information
- Application Number
- CN202422314597.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In the prior art, the detection efficiency of hazardous gas packaging tanks is low, and the manual detection method is not efficient enough.
A detection device is designed, including a limiting plate, a transmission wheel, a transmission belt, a driving mechanism and a detection mechanism. The tank is automatically placed through the robot arm, and the drive motor is used to drive the transmission wheel to rotate intermittently, combining the PLC controller and a gas sensor to realize the automatic airtightness detection of the tank.
It realizes intermittent automated detection of dangerous goods gas packaging tanks, improves detection efficiency, and promptly detects leakage through alarm devices, making it easy to use.
Smart Images

Figure CN223221980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection, in particular to a detection device. Background Art
[0002] There are many different types of equipment available for detecting hazardous materials storage and transportation. Gas detectors are devices used to detect gas leaks, including flammable gases, toxic gases, and combustible vapors. These devices can collect gas samples in the environment and detect the gas concentration or presence through sensors.
[0003] For canned flammable and explosive hazardous gases, their packaging cans need to be tested for sealing before leaving the factory to avoid explosions during transportation and accidents. However, manual testing methods are inefficient and not conducive to improving testing efficiency.
[0004] In response to the above problems, this utility model document proposes a detection device. Utility Model Content
[0005] The utility model provides a detection device, which solves the shortcomings of the prior art that the manual detection method for dangerous gas packaging cans is low in efficiency and is not conducive to improving the detection efficiency.
[0006] The utility model provides the following technical solutions:
[0007] A detection device comprising:
[0008] Two limiting plates, two transmission wheels are rotatably installed between the two ends of the two limiting plates, the two transmission wheels are connected to the same transmission belt, the surface of the transmission belt is equidistantly fixed with a plurality of placement seats for placing the tank body, the top of the two limiting plates is fixed with the same U-shaped frame, the bottom of the limiting plates is symmetrically fixed with two supporting legs, and the bottom of the four supporting legs is fixed with the same bottom plate;
[0009] The driving mechanism is provided on the limiting plate and is used to intermittently drive the transmission wheel to rotate;
[0010] The detection mechanism is installed on the U-shaped frame and is used to detect the air tightness of the tank.
[0011] In one possible design, the driving mechanism includes a mounting bracket fixedly mounted on the outer wall of one of the limit plates, a driving motor fixedly mounted on the mounting bracket, an output shaft of the driving motor passes through the inner wall of the mounting bracket and is fixedly provided with a transmission gear, one end of one of the transmission wheels passes through the outer wall of the corresponding limit plate and is fixedly provided with an intermittent gear, and the intermittent gear is engaged with the transmission gear.
[0012] In one possible design, the detection mechanism includes an electric push rod fixedly installed in the center of the top of the U-shaped frame. The output end of the electric push rod passes through the inner wall of the U-shaped frame and is fixedly provided with a detection cylinder. A plurality of gas sensors are fixedly provided in a circular array on the inner wall of the detection cylinder.
[0013] In a possible design, an alarm light and a buzzing alarm are fixedly installed on the top of the outer wall of the detection cylinder, and a PLC controller is fixedly installed on the outer wall of the U-shaped frame.
[0014] In a possible design, a plurality of auxiliary rollers for preventing the transmission belt from sinking are rotatably mounted between the two limiting plates.
[0015] In a possible design, self-locking universal wheels are fixedly installed at the four corners of the bottom of the base plate, and two threaded rods are symmetrically fixedly provided on the bottom of the base plate, and limit blocks are threadedly connected to the threaded rods.
[0016] It should be understood that the above general description and the following detailed description are merely illustrative and do not limit the present invention.
[0017] In the present application, when in use, the can bodies are placed on the placement seat in sequence through the robotic arm, and then the drive motor is used to drive the transmission gear to rotate, thereby driving the transmission wheel to rotate intermittently through the intermittent gear, so that the transmission belt moves intermittently. Every time the transmission belt stops, the PLC controller controls the electric push rod to operate, and the detection tube is covered outside the placement seat below the detection tube. The gas sensor detects the sealing of the tank body. If a tank leak is found, the alarm light will light up and the buzzing alarm will sound a buzzing alarm. At the same time, the PLC controller controls the drive motor to stop running so that the staff can remove the leaking tank body. It is easy to use and can improve the detection efficiency of dangerous gas packaging tanks.
[0018] The utility model has the following beneficial effects:
[0019] The utility model can realize intermittent automatic detection of dangerous gas packaging cans through the coordinated use of the driving mechanism and the detection mechanism, thereby improving the detection efficiency of the dangerous gas packaging cans and being easy to use.
[0020] The utility model supports the transmission belt at the middle end by arranging auxiliary rollers, thereby preventing the transmission belt from sinking, which is beneficial to ensuring the flatness of the transmission belt surface.
[0021] The utility model provides self-locking universal wheels to facilitate the movement of the entire device and adjust its position. After the entire device is moved to a new location, the self-locking universal wheels are locked, and then the limit blocks are respectively screwed to cause the limit blocks to move downward until they come into contact with the ground, thereby increasing the friction with the ground and making it difficult for the entire device to move again. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the three-dimensional structure of a detection device provided by an embodiment of the utility model;
[0023] Figure 2 A schematic structural diagram of a detection device provided by an embodiment of the present utility model from another perspective;
[0024] Figure 3 A schematic diagram of the driving mechanism structure of a detection device provided by an embodiment of the present utility model;
[0025] Figure 4 This is a schematic diagram of the internal structure of a detection cylinder of a detection device provided by an embodiment of the present utility model.
[0026] Figure numerals: 1. Limit plate; 2. Transmission wheel; 3. Placement seat; 4. Intermittent gear; 5. Mounting frame; 6. Drive motor; 7. Transmission gear; 8. Support leg; 9. Base plate; 10. U-shaped frame; 11. Electric push rod; 12. Detection cylinder; 13. Gas sensor; 14. Alarm light; 15. Buzzing alarm; 16. PLC controller; 17. Auxiliary roller; 18. Limit block; 19. Threaded rod; 20. Self-locking universal wheel; 21. Transmission belt. DETAILED DESCRIPTION
[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.
[0030] Example 1
[0031] Please refer to Figure 1-4 , a detection device comprising:
[0032] Two limiting plates 1, two transmission wheels 2 are rotatably installed between the two ends of the two limiting plates 1, and the two transmission wheels 2 are connected to the same transmission belt 21. When one transmission wheel 2 rotates, the transmission of the transmission belt 21 will drive the other transmission wheel 2 to rotate, thereby realizing the reciprocating movement of the transmission belt 21. The surface of the transmission belt 21 is equidistantly fixed with a plurality of placement seats 3 for placing can bodies. The can bodies can be placed on the placement seats 3 in sequence with the help of a robotic arm, and then taken away after the inspection is completed. The top of the two limiting plates 1 is fixed with the same U-shaped frame 10, and the bottom of the limiting plate 1 is symmetrically fixed with two supporting legs 8, and the bottom of the four supporting legs 8 is fixed with the same bottom plate 9;
[0033] The driving mechanism is provided on the limiting plate 1 and is used to intermittently drive the transmission wheel 2 to rotate. The driving mechanism includes a mounting frame 5 fixedly provided on the outer wall of one of the limiting plates 1. A driving motor 6 is fixedly installed on the mounting frame 5. The output shaft of the driving motor 6 passes through the inner wall of the mounting frame 5 and is fixedly provided with a transmission gear 7. One end of one of the transmission wheels 2 passes through the outer wall of the corresponding limiting plate 1 and is fixedly provided with an intermittent gear 4. The intermittent gear 4 is engaged with the transmission gear 7. The driving motor 6 drives the transmission gear 7 to rotate, thereby driving the transmission wheel 2 to rotate intermittently through the intermittent gear 4, so that the transmission belt 21 moves intermittently to detect the can body in the placement seat 3;
[0034] The detection mechanism is provided on the U-shaped frame 10 and is used to detect the air tightness of the tank body. The detection mechanism includes an electric push rod 11 fixedly installed in the center of the top of the U-shaped frame 10. The output end of the electric push rod 11 passes through the inner wall of the U-shaped frame 10 and is fixedly provided with a detection cylinder 12. A plurality of gas sensors 13 are fixedly provided in a circular array on the inner wall of the detection cylinder 12. The model of the gas sensor 13 is SMD1003, which is used to accurately detect whether there is carbon monoxide gas leakage in the tank body. The model of the gas sensor 13 can be replaced according to the type of the detected gas. The top of the outer wall of the detection cylinder 12 is fixed with a plurality of gas sensors 13. An alarm light 14 and a buzzing alarm 15 are fixedly provided. Both the alarm light 14 and the buzzing alarm 15 are electrically connected to the plurality of gas sensors 13. A PLC controller 16 is fixedly provided on the outer wall of the U-shaped frame 10. The PLC controller 16 is connected to an external power supply and is powered by the OHR-PR10 model. The PLC controller 16 can be programmed to control the operating status of the drive motor 6, the electric push rod 11 and the gas sensor 13. The operating frequency of the electric push rod 11 can be controlled according to the time it takes for the intermittent gear 4 to rotate one circle, thereby realizing automatic detection of the tank body.
[0035] More specifically, in this embodiment, the tank bodies are placed on the placement seat 3 in sequence by a robotic arm, and then the drive motor 6 is used to drive the transmission gear 7 to rotate, thereby driving the transmission wheel 2 to rotate intermittently through the intermittent gear 4, so that the transmission belt 21 moves intermittently. Each time the transmission belt 21 stops, the PLC controller 16 controls the electric push rod 11 to operate, and covers the detection tube 12 outside the placement seat 3 located below the detection tube 12. The gas sensor 13 detects the sealing of the tank body. If a tank leak is found, the alarm light 14 lights up and the buzzing alarm 15 emits a buzzing alarm sound. At the same time, the PLC controller 16 controls the drive motor 6 to stop running so that the staff can remove the leaking tank body. It is easy to use and can improve the detection efficiency of dangerous gas packaging tanks.
[0036] This application can be used for the detection of dangerous goods storage and transportation, and can also be used in other fields applicable to this application.
[0037] Example 2
[0038] Improvements based on Example 1:
[0039] A detection device used in the field of detection of dangerous goods storage and transportation;
[0040] Please refer to Figure 3 A plurality of auxiliary rollers 17 are rotatably installed between the two limit plates 1 to prevent the transmission belt 21 from sinking. By setting the auxiliary rollers 17 to support the transmission belt 21 at the middle end, thereby preventing it from sinking, it is beneficial to ensure the flatness of the surface of the transmission belt 21.
[0041] Please refer to Figure 2 , self-locking universal wheels 20 are fixedly installed at the four corners of the bottom of the base plate 9 to facilitate the movement of the entire device and adjust its position. Two threaded rods 19 are symmetrically fixed at the bottom of the base plate 9. The threaded rods 19 are threadedly connected to limit blocks 18. The limit blocks 18 are preferably made of rubber. After the entire device is moved to a new location, the self-locking universal wheels 20 are locked, and then the limit blocks 18 are screwed respectively to cause the limit blocks 18 to move downward until they contact the ground, thereby increasing the friction with the ground and making it difficult for the entire device to move again.
[0042] However, as is well known to those skilled in the art, the working principles and wiring methods of the drive motor 6, electric push rod 11, gas sensor 13 and PLC controller 16 are commonplace, and are all conventional means or common knowledge, so they will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.
[0043] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to them. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this utility model should be included in the scope of protection of the present utility model. The embodiments of the present utility model and the features of the embodiments can be combined with each other unless there is a conflict. Therefore, the scope of protection of the present utility model shall be based on the scope of protection of the claims.
Claims
1. A detection device, characterized in that: include: Two limiting plates (1), two transmission wheels (2) are rotatably mounted between the two ends of the limiting plates (1), the two transmission wheels (2) are connected to the same transmission belt (21), a plurality of placement seats (3) for placing tank bodies are fixedly arranged at equal intervals on the surface of the transmission belt (21), a same U-shaped frame (10) is fixedly arranged on the top of the two limiting plates (1), two supporting legs (8) are symmetrically fixedly arranged on the bottom of the limiting plates (1), and a same bottom plate (9) is fixedly arranged on the bottom of the four supporting legs (8); A driving mechanism is provided on the limiting plate (1) and is used for intermittently driving the transmission wheel (2) to rotate; The detection mechanism is arranged on the U-shaped frame (10) and is used to detect the air tightness of the tank body.
2. A detection device according to claim 1, characterized in that, The driving mechanism comprises a mounting frame (5) fixedly arranged on the outer wall of one of the limit plates (1); a driving motor (6) is fixedly mounted on the mounting frame (5); an output shaft of the driving motor (6) passes through the inner wall of the mounting frame (5) and is fixedly provided with a transmission gear (7); one end of one of the transmission wheels (2) passes through the outer wall of the corresponding limit plate (1) and is fixedly provided with an intermittent gear (4); the intermittent gear (4) is meshed with the transmission gear (7).
3. A detection device according to claim 1, characterized in that: The detection mechanism comprises an electric push rod (11) fixedly mounted at the top center of a U-shaped frame (10); an output end of the electric push rod (11) passes through the inner wall of the U-shaped frame (10) and is fixedly provided with a detection cylinder (12); and a plurality of gas sensors (13) are fixedly provided in a circular array on the inner wall of the detection cylinder (12).
4. A detection device according to claim 3, characterized in that, An alarm light (14) and a buzzing alarm (15) are fixedly provided on the top of the outer wall of the detection cylinder (12), and a PLC controller (16) is fixedly provided on the outer wall of the U-shaped frame (10).
5. A detection device according to claim 1, characterized in that: A plurality of auxiliary rollers (17) for preventing the transmission belt (21) from sinking are rotatably mounted between the two limit plates (1).
6. A detection device according to claim 1, characterized in that: Self-locking universal wheels (20) are fixedly installed at the four corners of the bottom of the base plate (9), and two threaded rods (19) are symmetrically fixedly provided at the bottom of the base plate (9), and the threaded rods (19) are threadedly connected to limit blocks (18).