Positioning tool convenient to install and used for preassembling high-precision positioning wire harness

By combining the screw and electric telescopic rod driven by the servo motor with the slide chute, slide rod, installation barrel and extrusion spring, the stable fixation of pre-installed high-precision positioning wire harness is achieved, solving the problem of inconvenient adjustment of existing tooling, improving assembly efficiency and reducing costs.

CN223236143UActive Publication Date: 2025-08-19ZHANGJIAGANG HUIKUN ELECTRONICS MFG
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Patent Information

Application Number
CN202422664037.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-08-19
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing positioning tool for pre-installed high-precision positioning wire harnesses is inconvenient to adjust the support position, difficult to ensure positioning accuracy, affect sensor performance, low assembly efficiency, high cost, and difficult maintenance.

Method used

The servo motor is used to drive the screw to rotate, and the adjustment screw sleeve is driven horizontally through the thread, combined with the electric telescopic rod to adjust the top plate to move up and down, and cooperate with the slide groove, slide rod, installation cylinder and extrusion spring to achieve stable fixation of the wire harness.

Benefits of technology

It improves the fixing applicability and stability of the wiring harness, ensures that there is no displacement or shaking under the action of external forces, improves assembly efficiency and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a convenient-to-install positioning tool for preassembling a high-precision positioning wire harness, which comprises a mounting plate, the top of the mounting plate is fixedly connected with a mounting seat, and the inner cavity of the mounting seat is provided with an adjusting mechanism; and the adjusting mechanism comprises a screw rod, the screw rod is movably connected to the right side of the inner cavity of the mounting base through a bearing, and the surface of the screw rod is in threaded connection with an adjusting threaded sleeve. According to the positioning tool convenient to install and used for preassembling the high-precision positioning wire harness, the output end of a servo motor drives a screw rod to rotate, the screw rod drives an adjusting thread sleeve to horizontally move under the action of threads in the rotating process, and the adjusting thread sleeve drives a sliding rod to horizontally move through a connecting rod; and the using direction of the adjusting bottom plate can be adjusted, the adjusting top plate is driven to move up and down through up-down stretching of the output end of the electric telescopic rod, the distance between the positioning seat and the limiting seat can be adjusted, and the fixing applicability of the wire harness is further improved.
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Description

Technical Field

[0001] The utility model relates to a positioning tool for a pre-installed high-precision positioning harness which is convenient to install and belongs to the technical field of commercial vehicle sensor connection. Background Art

[0002] The pre-installed high-precision positioning wiring harness for commercial vehicle sensor connections is a high-quality electrical connection solution designed specifically for the complex operating environment of commercial vehicles. It uses advanced pre-installation technology to ensure accurate connection between the wiring harness and the sensor, and can maintain stable signal transmission even when the vehicle is in motion, effectively avoiding loose connections or signal distortion caused by factors such as vibration and temperature changes. This wiring harness not only has excellent durability and anti-interference capabilities, and can withstand the challenges of harsh road conditions and complex environments, but also further improves the efficiency and accuracy of signal transmission through optimized layout and material selection, providing commercial vehicles with more accurate and reliable sensor data support, thereby optimizing vehicle control performance and enhancing driving safety and comfort. It is an indispensable and important part of modern commercial vehicle electronic systems.

[0003] The existing pre-installed high-precision positioning harness positioning tooling is not convenient to adjust the support position during use, and the positioning accuracy is difficult to guarantee. If the tooling is not convenient to adjust, the operator may not be able to accurately align the sensor harness during the installation process, resulting in positioning errors and affecting the performance of the vehicle sensor. Secondly, the assembly efficiency is low, and each installation requires more time and effort to ensure the accuracy of positioning, which will undoubtedly reduce the production efficiency of the assembly line. Furthermore, the tooling that is inconvenient to adjust may not be able to adapt to sensor harnesses of different sizes and models, resulting in the need to customize special tooling for each harness, increasing production costs. Finally, if the tooling deviates or wears during use, the inconveniently adjusted design will make maintenance and adjustment difficult, thereby affecting the long-term stability and service life of the tooling.

[0004] Therefore, a positioning tool for pre-installed high-precision positioning wiring harness that is easy to install is proposed. Utility Model Content

[0005] In view of this, the present invention provides a positioning tool for a pre-installed high-precision positioning wire harness that is easy to install, so as to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the utility model is achieved as follows: a positioning tool for a pre-installed high-precision positioning wire harness that is easy to install, comprising a mounting plate, a mounting seat fixedly connected to the top of the mounting plate, and an adjustment mechanism provided in the inner cavity of the mounting seat;

[0007] The adjusting mechanism includes a screw, which is movably connected to the right side of the inner cavity of the mounting seat through a bearing, and the surface of the screw is threadedly connected to an adjusting screw sleeve, the top of the adjusting screw sleeve is fixedly connected to a connecting rod, the top of the connecting rod is fixedly connected to an adjusting base plate, and the four sides of the top of the adjusting base plate are fixedly connected to electric telescopic rods, and the output end of the electric telescopic rod is fixedly connected to the adjusting top plate.

[0008] Further preferably, the adjustment mechanism further includes a servo motor, the servo motor is fixedly connected to the left side of the inner cavity of the mounting seat, and the output end of the servo motor is fixedly connected to the left side of the screw.

[0009] Further preferably, the bottom of the adjusting screw sleeve is fixedly connected to a sliding rod, the bottom of the inner wall of the mounting seat is provided with a sliding groove, and the bottom of the sliding rod is slidably connected to the inner cavity of the sliding groove.

[0010] Further preferably, a through slot is provided on the top of the mounting seat, and the top of the connecting rod passes through the inner cavity of the through slot and extends to the top of the mounting seat.

[0011] Further preferably, a cover plate is fixedly connected to the front surface of the mounting seat by fastening screws, and mounting grooves are formed on all four sides of the inner surface of the mounting plate.

[0012] Further preferably, the top of the adjustable bottom plate is fixedly connected to a positioning seat, the bottom of the adjustable top plate is fixedly connected to a limiting seat, and the inner sides of the positioning seat and the limiting seat are fixedly connected to a plurality of mounting cylinders.

[0013] Further preferably, a plurality of extrusion springs are fixedly connected to the inner side of the installation cylinder, and a protective pad is fixedly connected to the inner side of the extrusion spring.

[0014] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:

[0015] 1. The utility model drives the screw to rotate through the output end of the servo motor. During the rotation process, the screw drives the adjusting screw sleeve to move horizontally by the action of the thread. The adjusting screw sleeve drives the sliding rod to move horizontally through the connecting rod, which can adjust the use orientation of the adjustment base plate. The output end of the electric telescopic rod is extended and retracted up and down to drive the adjustment top plate to move up and down, which can adjust the distance between the positioning seat and the limit seat, thereby further improving the fixation applicability of the wiring harness.

[0016] 2. The utility model can effectively improve the stability of the adjusting screw sleeve during horizontal movement by setting the sliding groove and the sliding rod, guide the connecting rod by setting the through groove, and preliminarily limit the wiring harness by setting the mounting tube. By setting the extrusion spring and the protective pad, it can play a buffering and stabilizing role in the positioning process, ensuring that the wiring harness will not be affected by displacement or shaking when subjected to external force and affecting the connection quality.

[0017] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic structural diagram of the mounting base of the utility model in a cross-sectional state;

[0021] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0022] Figure 4 This is a structural diagram of the adjustable bottom plate and the adjustable top plate of the utility model.

[0023] Figure numerals: 1. Mounting plate; 2. Mounting seat; 3. Cover plate; 4. Mounting groove; 5. Adjustment mechanism; 501. Servo motor; 502. Screw; 503. Adjusting screw sleeve; 504. Connecting rod; 505. Slide rod; 6. Adjusting bottom plate; 7. Through groove; 8. Slide groove; 9. Positioning seat; 10. Electric telescopic rod; 11. Adjusting top plate; 12. Limiting seat; 13. Mounting cylinder; 14. Extrusion spring; 15. Protective pad. DETAILED DESCRIPTION

[0024] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.

[0025] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0026] Example 1

[0027] like Figure 1-4 As shown, the embodiment of the present invention provides a positioning tool for pre-installed high-precision positioning wiring harness that is easy to install, including a mounting plate 1, the top of the mounting plate 1 is fixedly connected to a mounting seat 2, and the inner cavity of the mounting seat 2 is provided with an adjustment mechanism 5; the adjustment mechanism 5 includes a screw 502, the screw 502 is movably connected to the right side of the inner cavity of the mounting seat 2 through a bearing, the surface of the screw 502 is threadedly connected to an adjusting screw sleeve 503, the top of the adjusting screw sleeve 503 is fixedly connected to a connecting rod 504, the top of the connecting rod 504 is fixedly connected to an adjusting base plate 6, the top of the adjusting base plate 6 is fixedly connected to an electric telescopic rod 10 on all sides, the output end of the electric telescopic rod 10 is fixedly connected to an adjusting top plate 11, the adjustment mechanism 5 also includes a servo motor 501, the servo motor 501 is fixedly connected to the left side of the inner cavity of the mounting seat 2, and the output end of the servo motor 501 is fixedly connected to the left side of the screw 502.

[0028] The output end of the servo motor 501 drives the screw 502 to rotate. During the rotation process, the screw 502 drives the adjusting screw sleeve 503 to move horizontally by the action of the thread. The adjusting screw sleeve 503 drives the sliding rod 505 to move horizontally through the connecting rod 504, which can adjust the use orientation of the adjustment base plate 6. The output end of the electric telescopic rod 10 is extended and retracted up and down to drive the adjustment top plate 11 to move up and down, which can adjust the distance between the positioning seat 9 and the limit seat 12, thereby further improving the fixation applicability of the wiring harness.

[0029] Example 2

[0030] In one embodiment, the bottom of the adjusting screw sleeve 503 is fixedly connected to the sliding rod 505, the bottom of the inner wall of the mounting seat 2 is provided with a sliding groove 8, the bottom of the sliding rod 505 is slidably connected to the inner cavity of the sliding groove 8, the top of the mounting seat 2 is provided with a through groove 7, the top of the connecting rod 504 passes through the inner cavity of the through groove 7 and extends to the top of the mounting seat 2, the front surface of the mounting seat 2 is fixedly connected to the cover plate 3 by fastening screws, and the inner surface of the mounting plate 1 is provided with mounting grooves 4. The top of the adjusting bottom plate 6 is fixedly connected to the positioning seat 9, and the bottom of the adjusting top plate 11 is fixedly connected to the limiting seat 12. The inner sides of the positioning seat 9 and the limiting seat 12 are fixedly connected with multiple mounting tubes 13, the inner sides of the mounting tubes 13 are fixedly connected with multiple extrusion springs 14, and the inner sides of the extrusion springs 14 are fixedly connected with protective pads 15.

[0031] By setting the slide groove 8 and the slide rod 505, the stability of the adjusting screw sleeve 503 during the horizontal movement can be effectively improved. By setting the through groove 7, the connecting rod 504 can be guided. By setting the mounting tube 13, the wiring harness can be preliminarily limited. By setting the extrusion spring 14 and the protective pad 15, a buffering and stabilizing effect can be played during the positioning process, ensuring that the wiring harness will not be affected by displacement or shaking when subjected to external force and affecting the connection quality.

[0032] When the present invention is working: first, the output end of the servo motor 501 drives the screw 502 to rotate, and the screw 502 drives the adjusting screw sleeve 503 to move horizontally by the action of the thread during the rotation process, and the adjusting screw sleeve 503 drives the sliding rod 505 to move horizontally through the connecting rod 504, so as to adjust the use orientation of the adjusting base plate 6, and then the wiring harness is passed through the inner cavity of the mounting tube 13, and the output end of the electric telescopic rod 10 contracts downward to drive the adjusting top plate 11 to move downward, and adjust the distance between the positioning seat 9 and the limit seat 12, so that the inner side of the protective pad 15 contacts the outer side of the wiring harness. At this time, the extrusion spring 14 is squeezed under the influence of the force, which plays a buffering and stabilizing role in the positioning process, ensuring that the wiring harness will not be affected by displacement or shaking when subjected to external force. The connection quality is affected.

[0033] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.

Claims

1. A convenient installation pre-installed high-precision positioning harness positioning tool, characterized by: It comprises a mounting plate (1), the top of the mounting plate (1) is fixedly connected to a mounting seat (2), and the inner cavity of the mounting seat (2) is provided with an adjustment mechanism (5); The adjusting mechanism (5) comprises a screw (502), the screw (502) being movably connected to the right side of the inner cavity of the mounting seat (2) via a bearing, the surface of the screw (502) being threadedly connected to an adjusting screw sleeve (503), the top of the adjusting screw sleeve (503) being fixedly connected to a connecting rod (504), the top of the connecting rod (504) being fixedly connected to an adjusting base plate (6), the top of the adjusting base plate (6) being fixedly connected to an electric telescopic rod (10) on all four sides, and the output end of the electric telescopic rod (10) being fixedly connected to an adjusting top plate (11).

2. The positioning tool for pre-installed high-precision positioning wiring harness that is easy to install according to claim 1 is characterized in that: The adjustment mechanism (5) further comprises a servo motor (501), wherein the servo motor (501) is fixedly connected to the left side of the inner cavity of the mounting seat (2), and the output end of the servo motor (501) is fixedly connected to the left side of the screw rod (502).

3. The positioning tool for pre-installed high-precision positioning wiring harness that is easy to install according to claim 1 is characterized in that: The bottom of the adjusting screw sleeve (503) is fixedly connected to a slide rod (505), the bottom of the inner wall of the mounting seat (2) is provided with a slide groove (8), and the bottom of the slide rod (505) is slidably connected to the inner cavity of the slide groove (8).

4. The positioning tool for pre-installed high-precision positioning wiring harness that is easy to install according to claim 1 is characterized in that: A through slot (7) is provided on the top of the mounting seat (2), and the top of the connecting rod (504) passes through the inner cavity of the through slot (7) and extends to the top of the mounting seat (2).

5. The positioning tool for pre-installed high-precision positioning wiring harness that is easy to install according to claim 1 is characterized in that: The front surface of the mounting seat (2) is fixedly connected to a cover plate (3) by means of fastening screws, and mounting grooves (4) are provided on all four sides of the inner surface of the mounting plate (1).

6. The positioning tool for pre-installed high-precision positioning wiring harness that is easy to install according to claim 1, characterized in that: The top of the adjusting bottom plate (6) is fixedly connected to a positioning seat (9), the bottom of the adjusting top plate (11) is fixedly connected to a limiting seat (12), and the inner sides of the positioning seat (9) and the limiting seat (12) are fixedly connected to a plurality of mounting cylinders (13).

7. The positioning tool for pre-installed high-precision positioning wiring harness that is easy to install according to claim 6, characterized in that: A plurality of extrusion springs (14) are fixedly connected to the inner side of the installation cylinder (13), and a protective pad (15) is fixedly connected to the inner side of the extrusion spring (14).