Cotton carding device for processing high-count double-core super-soft yarn

Abstract

The utility model belongs to the technical field of cotton carding devices, and particularly relates to a cotton carding device for high-count double-core super-soft yarn processing, which comprises a carding machine and a material receiving roller, the material receiving roller is mounted on one side of the carding machine, a material pressing roller is arranged above the material receiving roller, a placement groove is formed in the outer side of the material receiving roller, and a cotton carding machine is arranged in the placement groove. And the placement groove is movably connected with the brush roller through a bearing. According to the cotton carding device for processing the high-count double-core super-soft yarn, one end of a cotton carding layer is inserted into a placement groove from the lower portion of a pressing roller, then the cotton carding layer is pressed towards a brush roller, the cotton carding layer and the brush roller are bonded together, then a second bevel gear is rotated, a connecting rod drives a toothed plate to move downwards, the brush roller can rotate along with a fluted disc, and therefore the cotton carding layer and the brush roller are separated from each other. The brush roller can wind one end of the cotton carding layer, at the moment, the material collecting roller and the cotton carding layer can be rapidly and stably limited together, and the cotton carding machine can conveniently and rapidly limit the cotton carding layer and the material collecting roller together.

Description

Technical Field

[0001] The utility model relates to the technical field of carding devices, in particular to a carding device for processing high-count double-core super-soft yarns. Background Art

[0002] High-count double-core super-soft yarn usually refers to a high-count, that is, super-soft spun yarn with high yarn fineness and double-core structure design. It is mainly used in the production of high-end knitwear and fabrics. When producing high-count double-core super-soft yarn, a carding machine is needed to use a series of combing teeth to untie the original fibers from the original bundled state, so that the fibers can be separated and arranged, and then impurities, short fibers and other unnecessary substances in the original fibers are removed. Through combing, the physical properties of the fibers such as fineness, length and strength are improved and unified, making the fibers more suitable for the needs of subsequent spinning and weaving processes;

[0003] The carding machine ensures the high uniformity of the fibers and the consistency of the fiber length to produce fine and high-quality yarns, and the carding machine can be designed with a double-core structure or a double-group carding system to increase the carding efficiency and the accuracy of fiber processing, so as to facilitate the subsequent processing of high-count double-core super-soft yarns. When the carding machine produces the carding layer, the staff needs to restrain the carding layer and the receiving roller together so that the receiving roller can stably reel the carding layer together. Since the fibers between the carding layer are relatively loose, the carding layer and the receiving roller need to be restrained together to prevent the fibers from spreading, which makes it more troublesome to limit the carding layer and the receiving roller. Therefore, we proposed a carding device for processing high-count double-core super-soft yarns. Utility Model Content

[0004] The purpose of the utility model is to provide a carding device for processing high-count double-core ultra-soft yarn, so as to solve the problem proposed in the above-mentioned background technology that when the carding machine produces the carding layer, the carding layer needs to be restricted together with the receiving roller, and the fibers of the carding layer need to be prevented from spreading, which makes it more troublesome to limit the carding layer and the receiving roller.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carding device for processing high-count double-core ultra-soft yarn, comprising a carding machine and a receiving roller, a receiving roller is installed on one side of the carding machine, and a pressure roller is arranged above the receiving roller, a placement groove is opened on the outer side of the receiving roller, and the placement groove is movably connected to the brush roller through a bearing, and a toothed disc is fixed on one side of the brush roller, and the toothed disc is movably connected to the receiving roller through a bearing, the toothed disc is connected to the tooth plate, and a connecting rod is fixed to the lower end of the tooth plate, and the tooth plate and the connecting rod are slidably connected to the receiving roller.

[0006] Preferably, a screw rod passes through the interior of the connecting rod, and a first bevel gear is fixed to the lower side of the screw rod.

[0007] Preferably, the first bevel gear is connected to the second bevel gear, and the first bevel gear and the second bevel gear are movably connected to the receiving roller via bearings respectively.

[0008] Preferably, a slide groove is provided on a side of the carding machine close to the pressing roller, and the slide groove is slidably docked with the pressing roller.

[0009] Preferably, a magnetic ring is embedded on one side of the pressing roller close to the chute, and an electromagnet is installed on one side of the chute.

[0010] Preferably, the nip roller matches the chute, and the magnetic ring is magnetically attracted to the electromagnet.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the combing device for processing high-count double-core ultra-soft yarn inserts one end of the combing layer into the placement groove from under the pressing roller, and then presses the combing layer toward the brush roller, so that the combing layer and the brush roller are adhered together, and then the second bevel gear is rotated to drive the connecting rod to move down the tooth plate, so that the brush roller can rotate with the tooth plate, and the brush roller can roll up one end of the combing layer. At this time, the receiving roller can be quickly and stably restrained together with the combing layer, so that the carding machine can quickly restrain the combing layer and the receiving roller together.

[0012] 1. The carding device for processing high-count double-core super-soft yarn can ensure the high uniformity of the fiber and the consistency of the fiber length to produce fine and high-quality yarn. The carding machine can be designed with a double-core structure or a double-group carding system to increase the carding efficiency and the accuracy of fiber processing, which is convenient for the subsequent processing of high-count double-core super-soft yarn. When the carding machine produces the carding layer, the nip roller is lifted up and the electromagnet is energized to make the electromagnet magnetic so that the nip roller will not move down. At this time, the carding machine is used to process the high-count double-core super-soft yarn. One end of the layer is inserted into the placement groove from the bottom of the pressing roller, and then the combing layer is pressed against the brush roller, so that the combing layer and the brush roller are adhered together, and then the second bevel gear is rotated to make the tooth plate drive the tooth disk to rotate, so that the brush roller can rotate with the tooth disk, so that the brush roller can roll up one end of the combing layer. At this time, the receiving roller can be quickly and stably restrained with the combing layer together, and then the electromagnet is powered off, the pressing roller is moved down, and the combing layer is squeezed, so that the carding machine can quickly restrain the combing layer and the receiving roller together. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the carding machine and the receiving roller of the utility model;

[0014] Figure 2 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0015] Figure 3 For this utility model Figure 1 Schematic diagram of the locally enlarged structure at point B in the middle.

[0016] In the figure: 1. Carding machine; 101. Receiving roller; 102. Pressing roller; 2. Arrangement groove; 201. Brush roller; 202. Toothed disc; 203. Tooth plate; 204. Connecting rod; 205. Screw; 206. First bevel gear; 2061. Second bevel gear; 3. Slide; 301. Magnetic ring; 302. Electromagnet. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-Figure 3 The utility model provides a technical solution: a carding device for processing high-count double-core super-soft yarn, comprising a carding machine 1 and a receiving roller 101, a receiving roller 101 is installed on one side of the carding machine 1, and a pressing roller 102 is arranged above the receiving roller 101, a placement groove 2 is opened on the outer side of the receiving roller 101, and the placement groove 2 is movably connected to the brush roller 201 through a bearing, and a toothed disc 202 is fixed on one side of the brush roller 201, and the toothed disc 202 is movably connected to the receiving roller 101 through a bearing, the toothed disc 202 is connected to the toothed plate 203, and a connecting rod 204 is fixed to the lower end of the toothed plate 203, the toothed plate 203 and the connecting rod 204 are slidably connected to the receiving roller 101, a screw 205 is passed through the interior of the connecting rod 204, and a screw 205 is fixed on the lower side of the screw The first bevel gear 206, the first bevel gear 206 is connected to the second bevel gear 2061, and the first bevel gear 206 and the second bevel gear 2061 are respectively movably connected to the receiving roller 101 through bearings, and a slide groove 3 is provided on the side of the cotton carding machine 1 close to the pressing roller 102, and the slide groove 3 is slidingly connected to the pressing roller 102, and the side of the pressing roller 102 close to the slide groove 3 is inlaid with a magnetic ring 301, and an electromagnet 302 is installed on one side of the slide groove 3, the pressing roller 102 is matched with the slide groove 3, the magnetic ring 301 and the electromagnet 302 are magnetically attracted, the gear disc 202 is meshed with the gear plate 203, the connecting rod 204 is threadedly connected to the screw 205, the cross-section of the connecting rod 204 is rectangular, and the first bevel gear 206 is meshed with the second bevel gear 2061.

[0019] In specific implementation, according to Figure 1-Figure 3The carding machine 1 can ensure the high uniformity of the fibers and the consistency of the fiber lengths, so as to produce fine and high-quality yarns, and the carding machine 1 can be designed with a double-core structure or a double-group carding system inside to increase the carding efficiency and the accuracy of the fiber processing, so as to facilitate the subsequent processing of high-count double-core super-soft yarns. When the carding machine 1 produces the carding layer, the pressing roller 102 is lifted upward, so that the pressing roller 102 moves up along the slide 3, and then the electromagnet 302 is energized to make the electromagnet 302 magnetic, so that the magnetic ring 301 and the electromagnet 302 are magnetically attracted, so that the pressing roller 102 and the slide 3 are restricted together, so that the pressing roller 102 does not move downward, and at this time, one end of the carding layer is inserted into the placement groove 2 from the bottom of the pressing roller 102, and then the carding layer is pressed against the brush roller 201, so that the carding layer and the brush roller 201 are adhered together, and then the second bevel gear 2061 is rotated, and the first bevel gear 206 is meshed with the second bevel gear 2061. The first bevel gear 206 rotates along with the second bevel gear 2061, so that the first bevel gear 206 can drive the screw 205 to rotate. The cross-sectional shape of the connecting rod 204 is rectangular, so that the connecting rod 204 will not rotate along with the screw 205. The connecting rod 204 is threadedly connected to the screw 205 through the connecting rod 204, so that the connecting rod 204 moves down along the screw 205, so that the connecting rod 204 drives the tooth plate 203 to move down, and the tooth plate 202 is meshed with the tooth plate 203, so that the tooth plate 203 drives the tooth plate 202 to rotate, so that the brush roller 201 can rotate along with the tooth plate 202, so that the brush roller 201 can reel up one end of the combing layer. At this time, the receiving roller 101 can be quickly and stably restricted to the combing layer together, and then the electromagnet 302 is powered off, so that the pressing roller 102 moves down to squeeze the combing layer, so that the combing machine 1 can quickly restrict the combing layer and the receiving roller 101 together.

[0020] To sum up, when the carding machine 1 produces the carding layer, the pressing roller 102 is lifted upward, and then the electromagnet 302 is energized to prevent the pressing roller 102 from moving downward. At this time, one end of the carding layer is inserted into the placement groove 2 from the bottom of the pressing roller 102, and then the carding layer is pressed toward the brush roller 201. At this time, the second bevel gear 2061 is rotated so that the tooth plate 203 drives the tooth disk 202 to rotate, so that the brush roller 201 can rotate with the tooth disk 202, so that the brush roller 201 can roll up one end of the carding layer. At this time, the receiving roller 101 can be quickly and stably restrained together with the carding layer, so that the carding machine 1 can quickly restrain the carding layer and the receiving roller 101 together. The content not described in detail in this description belongs to the existing technology known to professional and technical personnel in this field.

[0021] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A carding device for processing high-count double-core ultra-soft yarn, comprising a carding machine (1) and a receiving roller (101), characterized in that: A receiving roller (101) is installed on one side of the carding machine (1), and a pressing roller (102) is arranged above the receiving roller (101); a placement groove (2) is opened on the outer side of the receiving roller (101), and the placement groove (2) is movably connected to the brush roller (201) through a bearing; a toothed disc (202) is fixed on one side of the brush roller (201), and the toothed disc (202) is movably connected to the receiving roller (101) through a bearing; the toothed disc (202) is connected to a tooth plate (203), and a connecting rod (204) is fixed to the lower end of the tooth plate (203); the tooth plate (203) and the connecting rod (204) are slidably connected to the receiving roller (101).

2. The carding device for processing high-count double-core super-soft yarn according to claim 1, characterized in that: A screw rod (205) passes through the interior of the connecting rod (204), and a first bevel gear (206) is fixed to the lower side of the screw rod (205).

3. The carding device for processing high-count double-core ultra-soft yarn according to claim 2, characterized in that: The first bevel gear (206) is connected to the second bevel gear (2061), and the first bevel gear (206) and the second bevel gear (2061) are movably connected to the receiving roller (101) via bearings.

4. The carding device for processing high-count double-core ultra-soft yarn according to claim 1, characterized in that: A chute (3) is provided on a side of the carding machine (1) close to the pressing roller (102), and the chute (3) is slidably docked with the pressing roller (102).

5. The carding device for processing high-count double-core ultra-soft yarn according to claim 4, characterized in that: A magnetic ring (301) is embedded on one side of the pressing roller (102) close to the chute (3), and an electromagnet (302) is installed on one side of the chute (3).

6. The carding device for processing high-count double-core super-soft yarn according to claim 5, characterized in that: The pressing roller (102) matches the chute (3), and the magnetic ring (301) and the electromagnet (302) are magnetically attracted.

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