Volume-adjustable food processing piston filling machine
The food processing piston filling machine with adjustable volume uses a servo motor and a screw system to adjust the piston position, solving the problem that traditional piston filling machines cannot adjust the piston movement distance. It realizes quantitative packaging and automatic loading of flowing foods, and improves the scope of application and efficiency.
Patent Information
- Application Number
- CN202422910453.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Traditional piston filling machines cannot adjust the moving distance of the piston, resulting in the inability to control the amount of flowing food added and the inability to package flowing food into packaging cans of different specifications, which reduces the applicability of the piston filling machine.
A food processing piston filling machine with adjustable volume is used. The first servo motor drives the bending rod and the bidirectional screw to drive the movement of the clamping block and the piston. The piston position is adjusted to control the amount of flowing food added. The position of the packaging can is automatically adjusted through the feeding device, and the tensioning part is combined to prevent the transmission mechanism from loosening.
It realizes the ability to quantitatively package flowing foods into packaging cans of different specifications, improves filling efficiency, reduces the workload of staff, and ensures the stable operation of the feeding device.
Smart Images

Figure CN223316397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to a food processing piston filling machine with adjustable volume. Background Art
[0002] Food processing refers to the grain milling, feed processing, vegetable oil and sugar processing, slaughtering and meat processing, aquatic product processing, as well as the processing of vegetables, fruits and nuts, as well as potatoes, dehydrated vegetables, and canned vegetables, which are directly carried out using agricultural, forestry, animal husbandry and fishery products as raw materials. It is a type of agricultural product processing industry in a broad sense. Food processing requires the use of piston filling machines;
[0003] When the current piston filling machine is in use, the liquid food is added to the interior of the storage tank. After the solenoid valve at the bottom of the storage tank is opened, the liquid food is added to the interior of the material cylinder through the discharge pipe. The solenoid valve is closed to prevent the liquid food from returning to the interior of the storage tank. When the piston filling device is working, it pushes the liquid food outward from the bottom discharge port and squeezes the liquid food into the interior of the packaging can, which can achieve quantitative filling of the liquid food.
[0004] During use, traditional piston filling machines use a piston filling device to push the flowing food outward, and the flowing food is added into the packaging can in a quantitative manner. Since the piston filling device cannot adjust the movement distance of the piston, it cannot control the amount of flowing food added and cannot package the flowing food into packaging cans of different specifications, thereby reducing the applicability of the piston filling machine. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides a food processing piston filling machine with adjustable volume, which solves the problem that during use, the traditional piston filling machine uses a piston filling device to push the flowing food outward, and the flowing food is added into the packaging can in a quantitative manner. Since the piston filling device cannot adjust the movement distance of the piston, the amount of flowing food added cannot be controlled, and the flowing food cannot be packaged into packaging cans of different specifications, thereby reducing the applicability of the piston filling machine.
[0006] To achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: a food processing piston filling machine with adjustable volume, comprising a material cylinder, the inner wall of the material cylinder is provided with a piston filling device, the piston filling device comprising: a first servo motor, detachably connected to the outer wall of the material cylinder; two bent rods, both rotatably connected to the inner wall of the material cylinder through bearings, and the bent rod on the side close to the first servo motor is detachably connected to the output end of the first servo motor; a cylinder, movably connected to the outer walls of the two bent rods; a bidirectional screw rod, which rotates through bearings. movably connected to the inner wall of the cylinder; two clamping blocks are provided, both of which are threadedly connected to the outer wall of the bidirectional screw and are movably connected to the outer wall of the cylinder, and the outer walls of the two clamping blocks are tightly pressed against the outer walls of the two bent rods; the connecting rod is rotatably connected to the outer wall of the cylinder through a bearing; the piston is rotatably connected to the outer wall of the connecting rod through a bearing, and is movably connected to the inner wall of the material cylinder; wherein, when the bidirectional screw rotates, it drives the clamping blocks to move inward to fix the cylinder to the outer wall of the bent rod, and the first servo motor drives the piston at one end of the connecting rod to move through the bent rod.
[0007] Preferably, the inner wall of the material cylinder is connected to a discharge pipe, one end of the discharge pipe is connected to a storage tank, and the top of the storage tank is connected to a feed port.
[0008] Preferably, an air inlet is installed on the top of the storage tank, and two support rods are installed on the bottom of the storage tank.
[0009] Preferably, a bottom shell is installed at the bottom of the support rod, and a loading device is provided on the inner wall of the bottom shell, and the loading device includes: a turntable, which is rotatably connected to the inner wall of the bottom shell through a bearing; a transmission mechanism, which is installed at the bottom of the turntable; a second servo motor, which is detachably connected to the bottom of the transmission mechanism; a support frame, which is detachably connected to the outer wall of the second servo motor and movably connected to the inner wall of the bottom shell; a tensioning part, which is installed on the inner wall of the support frame; wherein, when the second servo motor is working, it drives the turntable to rotate through the transmission mechanism, thereby adjusting the position of the packaging can above the turntable.
[0010] Preferably, the tightening part includes: a threaded rod, which is threadedly connected to the inner wall of the support frame and is rotatably connected to the inner wall of the bottom shell through a bearing; a handwheel, which is installed at one end of the threaded rod; wherein, when the handwheel rotates, the support frame is driven to move through the threaded rod.
[0011] Beneficial effects
[0012] The utility model provides a food processing piston filling machine with an adjustable volume. It has the following beneficial effects: With this food processing piston filling machine, fluid food is added to a storage tank from a feed inlet, and the fluid food in the storage tank enters the material cylinder from a discharge pipe. The piston position is adjusted by a piston filling device. After the piston position is adjusted, the amount of fluid food added can be controlled, and the fluid food can be packaged into packaging tanks of different specifications, thereby expanding the scope of application of the piston filling machine.
[0013] The feeding device can continuously move the packaging cans to the specified position, which can improve the filling efficiency of food and does not require manual feeding by staff, reducing the workload of staff. The tensioning part can prevent the transmission mechanism of the feeding device from loosening, so that the feeding device can be used for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 Schematic diagram of the flat cross-section structure;
[0016] Figure 3 for Figure 2 Schematic diagram of the connection structure of the first servo motor, the bending rod and the cylinder;
[0017] Figure 4 for Figure 2 Schematic diagram of the connection structure of the middle cylinder, bidirectional screw rod and clamping block;
[0018] Figure 5 for Figure 2 Schematic diagram of the connection structure of the turntable, transmission mechanism and second servo motor;
[0019] Figure 6 for Figure 1 Schematic diagram of the connection structure of the bidirectional screw, clamping block and connecting rod.
[0020] In the figure: 1. Cylinder; 2. Piston filling device; 21. First servo motor; 22. Bending rod; 23. Cylinder; 24. Bidirectional screw; 25. Clamping block; 26. Connecting rod; 27. Piston; 3. Discharge pipe; 4. Storage tank; 5. Feed port; 6. Air inlet; 7. Support rod; 8. Bottom shell; 9. Loading device; 91. Turntable; 92. Transmission mechanism; 93. Second servo motor; 94. Support frame; 95. Take-up part; 951. Threaded rod; 952. Handwheel. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process.
[0023] During use, the traditional piston filling machine uses a piston filling device to push the flowing food outward, and the flowing food is added into the packaging can in a quantitative manner. Since the piston filling device cannot adjust the moving distance of the piston, the amount of flowing food added cannot be controlled, and the flowing food cannot be packaged into packaging cans of different specifications, thereby reducing the application range of the piston filling machine;
[0024] In view of this, the utility model provides a food processing piston filling machine with adjustable volume, which has the first beneficial effect.
[0025] Example 1: By Figure 1 、 2 , 3, 4 and 6 show that a food processing piston filling machine with adjustable volume comprises a material cylinder 1, the inner wall of the material cylinder 1 is provided with a piston filling device 2, the piston filling device 2 comprises: a first servo motor 21, detachably connected to the outer wall of the material cylinder 1; two bent rods 22 are provided, both of which are rotatably connected to the inner wall of the material cylinder 1 through bearings, and the bent rod 22 on the side close to the first servo motor 21 is detachably connected to the output end of the first servo motor 21; a cylinder 23, movably connected to the outer walls of the two bent rods 22; a bidirectional screw rod 24, rotatably connected to the inner wall of the cylinder 23 through bearings; Two clamping blocks 25 are provided, both of which are threadedly connected to the outer wall of the bidirectional screw 24 and are movably connected to the outer wall of the cylinder 23. The outer walls of the two clamping blocks 25 are tightly abutted against the outer walls of the two curved rods 22; the connecting rod 26 is rotatably connected to the outer wall of the cylinder 23 through a bearing; the piston 27 is rotatably connected to the outer wall of the connecting rod 26 through a bearing and is movably connected to the inner wall of the cylinder 1; wherein, when the bidirectional screw 24 rotates, the clamping blocks 25 are driven to move inward to fix the cylinder 23 to the outer wall of the curved rod 22, and the first servo motor 21 drives the piston 27 at one end of the connecting rod 26 to move through the curved rod 22;
[0026] In the specific implementation process, it is worth noting that the model of the first servo motor 21 is ECM A-E11320RS. When the bidirectional screw 24 rotates, it drives the clamping block 25 to move inward. The clamping block 25 moves inward to fix the cylinder 23 on the outer wall of the curved rod 22. When the first servo motor 21 is working, it drives the piston 27 at one end of the connecting rod 26 to move through the curved rod 22. The piston 27 pushes the flowing food inside the cylinder 1 outward.
[0027] Furthermore, the inner wall of the material cylinder 1 is connected to a discharge pipe 3, one end of the discharge pipe 3 is connected to a storage tank 4, and the top of the storage tank 4 is connected to a feed port 5;
[0028] In the specific implementation process, it is worth noting that the flowing food inside the storage tank 4 enters the material cylinder 1 from the discharge pipe 3, and the feed port 5 facilitates the flowing food to enter the storage tank 4. The outer wall of the discharge pipe 3 is installed with a solenoid valve. The solenoid valve is a conventional model and is not specifically limited. Those skilled in the art should understand it in a broad sense to meet the technical characteristics of this case.
[0029] Furthermore, an air inlet 6 is installed on the top of the storage tank 4, and two support rods 7 are installed on the bottom of the storage tank 4;
[0030] In the specific implementation process, it is worth noting that the air inlet 6 facilitates the entry of external air into the storage tank 4;
[0031] Specifically, when using the food processing piston filling machine with adjustable volume, the position of the cylinder 23 is adjusted, thereby adjusting the moving range of the piston 27 at one end of the connecting rod 26. The staff twists the bidirectional screw 24 to drive the clamping block 25 to move inward, and the clamping block 25 fixes the cylinder 23 on the outer wall of the bent rod 22. When the first servo motor 21 is working, it drives the connecting rod 26 on the outer wall of the cylinder 23 to move through the bent rod 22. The connecting rod 26 drives the piston 27 to move downward to squeeze the flowing food inside the material cylinder 1 to flow out. The flowing food enters the storage tank 4 from the feed port 5, and the storage tank 4 sends the flowing food into the material cylinder 1 through the discharge pipe 3.
[0032] Example 2: By Figure 1 、 2 As shown in Figure 5, a bottom shell 8 is installed at the bottom of the support rod 7, and a loading device 9 is provided on the inner wall of the bottom shell 8. The loading device 9 includes: a turntable 91, which is rotatably connected to the inner wall of the bottom shell 8 through a bearing; a transmission mechanism 92, which is installed at the bottom of the turntable 91; a second servo motor 93, which is detachably connected to the bottom of the transmission mechanism 92; a support frame 94, which is detachably connected to the outer wall of the second servo motor 93 and movably connected to the inner wall of the bottom shell 8; a tensioning part 95, which is installed on the inner wall of the support frame 94; wherein, when the second servo motor 93 is working, the turntable 91 is driven to rotate through the transmission mechanism 92, thereby adjusting the position of the packaging can above the turntable 91;
[0033] In the specific implementation process, it is worth noting that the transmission mechanism 92 is composed of two grooved wheels and a belt. The model of the second servo motor 93 is SM80-D601930. When the second servo motor 93 is in operation, it drives the turntable 91 to rotate through the transmission mechanism 92, thereby adjusting the position of the packaging can above the turntable 91.
[0034] Specifically, based on the above-mentioned embodiment 1, when the second servo motor 93 is in operation, it drives the turntable 91 to rotate through the transmission mechanism 92, and the position of the packaging can is adjusted after the turntable 91 rotates.
[0035] Example 3: By Figure 1 、 2 As shown in Figure 5, the tensioning portion 95 includes: a threaded rod 951, which is threadedly connected to the inner wall of the support frame 94 and is rotatably connected to the inner wall of the bottom shell 8 through a bearing; a handwheel 952, which is mounted on one end of the threaded rod 951; wherein, when the handwheel 952 rotates, the support frame 94 is driven to move through the threaded rod 951;
[0036] In the specific implementation process, it is worth noting that when the hand wheel 952 rotates, the support frame 94 is driven to move through the threaded rod 951;
[0037] Specifically, based on the above-mentioned embodiment 1, the staff drives the handwheel 952 to rotate, and the handwheel 952 drives the support frame 94 to move through the threaded rod 951. The support frame 94 tightens the transmission mechanism 92 to prevent the transmission mechanism 92 from being loose when in use.
[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0039] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A food processing piston filling machine with adjustable volume, comprising a cylinder (1), characterized in that: The inner wall of the material cylinder (1) is provided with a piston filling device (2), and the piston filling device (2) comprises: A first servo motor (21) is detachably connected to the outer wall of the material cylinder (1); Two bent rods (22) are provided, both of which are rotatably connected to the inner wall of the material cylinder (1) through bearings, and the bent rod (22) on the side close to the first servo motor (21) is detachably connected to the output end of the first servo motor (21); A cylinder (23) movably connected to the outer walls of the two curved rods (22); a bidirectional screw rod (24) rotatably connected to the inner wall of the cylinder (23) via a bearing; Two clamping blocks (25) are provided, both of which are threadedly connected to the outer wall of the bidirectional screw rod (24) and are movably connected to the outer wall of the cylinder (23), and the outer walls of the two clamping blocks (25) are tightly abutted against the outer walls of the two curved rods (22); a connecting rod (26) rotatably connected to the outer wall of the cylinder (23) via a bearing; The piston (27) is rotatably connected to the outer wall of the connecting rod (26) through a bearing and is movably connected to the inner wall of the cylinder (1); When the bidirectional screw rod (24) rotates, it drives the clamping block (25) to move inward to fix the cylinder (23) on the outer wall of the curved rod (22), and the first servo motor (21) drives the piston (27) at one end of the connecting rod (26) to move through the curved rod (22).
2. The volume-adjustable piston filling machine for food processing according to claim 1, characterized in that: The inner wall of the material cylinder (1) is connected to a discharge pipe (3), one end of the discharge pipe (3) is connected to a storage tank (4), and the top of the storage tank (4) is connected to a feed port (5).
3. The volume-adjustable food processing piston filling machine according to claim 2, characterized in that: An air inlet (6) is installed on the top of the storage tank (4), and two support rods (7) are installed on the bottom of the storage tank (4).
4. The volume-adjustable piston filling machine for food processing according to claim 3, characterized in that: A bottom shell (8) is installed at the bottom of the support rod (7), and a loading device (9) is provided on the inner wall of the bottom shell (8). The loading device (9) includes: A turntable (91) is rotatably connected to the inner wall of the bottom shell (8) via a bearing; A transmission mechanism (92) is mounted on the bottom of the turntable (91); a second servo motor (93) detachably connected to the bottom of the transmission mechanism (92); a support frame (94) detachably connected to the outer wall of the second servo motor (93) and movably connected to the inner wall of the bottom shell (8); A tensioning portion (95) is mounted on the inner wall of the support frame (94); When the second servo motor (93) is in operation, it drives the turntable (91) to rotate via the transmission mechanism (92), thereby adjusting the position of the packaging can above the turntable (91).
5. The volume-adjustable piston filling machine for food processing according to claim 4, characterized in that: The tensioning portion (95) comprises: A threaded rod (951) is threadedly connected to the inner wall of the support frame (94) and is rotatably connected to the inner wall of the bottom shell (8) via a bearing; A hand wheel (952) is mounted on one end of the threaded rod (951); When the hand wheel (952) rotates, the support frame (94) is driven to move via the threaded rod (951).