Insulator processing glazing device

By designing an insulator processing glazing device and using a combination of a rotating cleaning rod and a stirring rod, the problem of impurities on the insulator surface affecting the glazing uniformity and glaze precipitation is solved, achieving an efficient and uniform glazing effect and improving the quality of the insulator.

CN223333584UActive Publication Date: 2025-09-12PINGXIANG YANGDONG ELECTRICAL PORCELAIN ELECTRICAL FACTORY
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Patent Information

Application Number
CN202422561217.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-12
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

Residual impurities on the insulator body affect the uniformity and smoothness of the glazing, and the glaze will cause precipitation after being left for a long time, affecting the quality of the glazing.

Method used

An insulator processing and glazing device was designed, which includes a motor-driven rotating rod, a stirring rod, a cleaning assembly and a nozzle. The cleaning rod is rotated to drive the sponge to clean the insulator surface and add water in a quantitative manner. At the same time, the glaze is stirred during the rotation process to avoid precipitation.

Benefits of technology

The cleaning of the insulator surface and the uniform glazing of the glaze are achieved, the glazing efficiency and quality are improved, and the stability of the insulator performance is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulator processing glazing device which comprises an outer shell, a first motor is installed on the rear side of the outer shell, the output end of the first motor is connected with a rotating rod, an adjusting seat is installed at the front end of the rotating rod, a spring is connected into the adjusting seat, the end of the spring is connected with a moving rod, and the moving rod is connected with a motor. An insulator body is fixed to one end of the moving rod through a bolt, and a fixing block is installed on the front wall of the interior of the outer shell. And a water pump is mounted on the rear side of the outer shell. According to the glazing device for insulator processing, the rotating shaft can be driven to drive the rotating disc to rotate, so that the cleaning rod is driven to drive the sponge to rotate to clean the surface of an insulator body, and meanwhile, when the rotating shaft rotates, the position of the through hole is adjusted, so that water in the water storage tank can quantitatively enter the rotating shaft and permeate into the sponge along the rotating disc and the cleaning rod; water can be quantitatively supplemented into the sponge, water supplementing operation is carried out while the insulator body is cleaned, and the quality of follow-up glazing is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulator processing, in particular to an insulator processing glazing device. Background Art

[0002] Insulators are important components in the power system, used to isolate high-voltage wires from metal components such as brackets to prevent short circuit accidents between the wires and brackets. Insulators need to withstand a lot of pressure, vibration, high temperature and other factors during use, and are prone to cracking, whitening and other conditions. In order to ensure the insulating performance of the insulators and reduce the failure rate of electrical equipment, the insulators need to be glazed.

[0003] At present, when glazing insulators, impurities remain on the insulator blank, affecting the uniformity and smoothness of the glazing on the insulator surface. In addition, when glazing the insulator, the glaze will settle after being left for a long time, affecting the subsequent glazing quality. Therefore, we propose an insulator processing glazing device to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide an insulator processing and glazing device to solve the problems raised in the above background technology in the current market, namely, that impurities remain on the insulator blank, affecting the uniformity and smoothness of the glazing on the insulator surface, and that when glazing the insulator, the glaze will settle after being left for a long time, affecting the subsequent glazing quality.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an insulator processing and glazing device, comprising an outer shell, a first motor mounted on the rear side of the outer shell, a rotating rod connected to the output end of the first motor, an adjustment seat mounted on the front end of the rotating rod, a spring connected to the interior of the adjustment seat, a moving rod connected to the end of the spring, an insulator body being fixed to one end of the moving rod by a bolt, and a fixing block mounted on the front wall of the inner portion of the outer shell;

[0006] A water pump is installed on the rear side of the outer shell, the water inlet end of the water pump is connected to a feed pipe, the water outlet end of the water pump is connected to a discharge pipe, and the end of the discharge pipe is connected to a nozzle;

[0007] A storage box is installed on the rear wall of the outer shell, and a stirring rod is installed on the outside of a rotating rod passing through the storage box;

[0008] A scraping assembly for cleaning the insulator body is provided on the right side of the outer shell.

[0009] Preferably, the scraping assembly includes a second motor installed on the right side of the outer shell, the output end of the second motor is connected to a rotating shaft, the end of the rotating shaft is installed with a turntable, the left side of the turntable is connected to a cleaning rod, and the outside of the cleaning rod is connected to a sponge.

[0010] Preferably, a fixing seat is installed on the right wall of the outer shell, the upper side of the fixing seat is connected to the water tank, the interior of the fixing seat passes through a rotating shaft, and a section of the rotating shaft extending into the interior of the fixing seat is provided with a through hole.

[0011] Preferably, the stirring rod and the adjustment seat are coaxially connected, and there is a gap between the adjustment seat and the fixed block.

[0012] Preferably, the contact points between the movable rod and the fixed block are both smooth arc-shaped, and the movable rods are distributed at equal angles with respect to the transverse center line of the adjustment seat.

[0013] Preferably, the interiors of the rotating shaft, rotating disk and cleaning rod are all hollow, the interiors of the rotating shaft, rotating disk and cleaning rod are interconnected, and the connecting surface between the cleaning rod and the sponge is mesh-shaped.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] (1) The insulator processing glazing device can drive the rotating disk to rotate by driving the rotating shaft, thereby driving the cleaning rod to drive the sponge to rotate, and clean the surface of the insulator body. At the same time, when the rotating shaft rotates, the position of the through hole is adjusted so that the water in the water storage tank can enter the rotating shaft in a quantitative manner, and penetrate into the sponge along the rotating disk and the cleaning rod, so that the sponge can be replenished with water in a quantitative manner, and the insulator body can be cleaned while the water replenishment operation is performed, thereby ensuring the quality of subsequent glazing;

[0016] (2) The insulator processing and glazing device can utilize the moving rod distributed in multiple stations and cooperate with the rotation of the adjustment seat to continuously take in and out materials, clean and glaze the insulator, thereby improving its glazing efficiency. When driving the adjustment station to rotate, the stirring rod can be synchronously controlled to rotate to mix the glaze to avoid its precipitation and ensure its glazing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the side sectional structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the adjustment seat of the utility model;

[0021] Figure 5 This is a schematic diagram of the cross-sectional structure of the storage box of the utility model;

[0022] Figure 6 This is a schematic diagram of the cross-sectional structure of the rotating shaft of the utility model;

[0023] Figure 7 This is a schematic diagram of the connection structure between the cleaning rod and the sponge of the utility model.

[0024] In the figure: 1. outer shell; 2. first motor; 3. rotating rod; 4. stirring rod; 5. storage box; 6. adjustment seat; 7. spring; 8. moving rod; 9. insulator body; 10. water pump; 11. feed pipe; 12. discharge pipe; 13. nozzle; 14. second motor; 15. fixed seat; 16. water tank; 17. rotating shaft; 18. turntable; 19. cleaning rod; 20. sponge; 21. through hole; 22. fixing block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 7 The utility model provides the following technical solution: an insulator processing and glazing device, comprising an outer shell 1, a first motor 2 is mounted on the rear side of the outer shell 1, a rotating rod 3 is connected to the output end of the first motor 2, an adjustment seat 6 is mounted on the front end of the rotating rod 3, a spring 7 is connected to the interior of the adjustment seat 6, a moving rod 8 is connected to the end of the spring 7, an insulator body 9 is fixed to one end of the moving rod 8 by a bolt, and a fixing block 22 is mounted on the front wall inside the outer shell 1;

[0027] Furthermore, the contact points between the movable rod 8 and the fixed block 22 are all in a smooth arc shape, and the movable rod 8 is distributed at equal angles with respect to the transverse center line of the adjustment seat 6, which can reduce the moving friction between the fixed block 22 and the movable rod 8, so that the fixed block 22 can smoothly push the movable rod 8;

[0028] A water pump 10 is installed on the rear side of the outer shell 1. The water inlet end of the water pump 10 is connected to a feed pipe 11, the water outlet end of the water pump 10 is connected to a discharge pipe 12, and the end of the discharge pipe 12 is connected to a nozzle 13;

[0029] A storage box 5 is installed on the rear wall of the outer shell 1, and a stirring rod 4 is installed on the outside of the rotating rod 3 passing through the storage box 5;

[0030] Furthermore, the stirring rod 4 and the adjustment seat 6 are coaxially connected, and there is a gap between the adjustment seat 6 and the fixed block 22. When the adjustment seat 6 is driven to rotate to adjust the position of the insulator body 9, the stirring rod 4 is synchronously controlled to rotate to stir the glaze to prevent it from settling.

[0031] A scraping assembly for cleaning the insulator body 9 is provided on the right side of the outer shell 1;

[0032] Furthermore, the scraping assembly includes a second motor 14 mounted on the right side of the outer shell 1, the output end of the second motor 14 is connected to a rotating shaft 17, the end of the rotating shaft 17 is mounted with a rotating disk 18, the left side of the rotating disk 18 is connected to a cleaning rod 19, and the outer side of the cleaning rod 19 is connected to a sponge 20;

[0033] Furthermore, a fixing base 15 is installed on the right wall of the outer shell 1. The upper side of the fixing base 15 is connected to the water tank 16. The fixing base 15 has a rotating shaft 17 running through it. The section of the rotating shaft 17 extending into the fixing base 15 is provided with a through hole 21, which can quantitatively transport the water in the water tank 16 to the rotating shaft 17 to achieve water flow.

[0034] Furthermore, the interiors of the rotating shaft 17, the rotating disk 18 and the cleaning rod 19 are all hollow, and the interiors of the rotating shaft 17, the rotating disk 18 and the cleaning rod 19 are interconnected. The connecting surface between the cleaning rod 19 and the sponge 20 is mesh-shaped, so that water can penetrate into the sponge 20 along the rotating shaft 17, the rotating disk 18 and the cleaning rod 19, so that the sponge 20 cleans and replenishes water to the insulator body 9;

[0035] Specifically, the column of the insulator body 9 is inserted into the moving rod 8 at the upper position and fixed with bolts. The first motor 2 is powered on. The first motor 2 controls the rotating rod 3 connected to the output end to rotate clockwise, thereby controlling the adjusting seat 6 to rotate clockwise, and the fixed insulator body 9 is moved to the sponge 20 at the right position. At this time, the fixed block 22 gradually pushes the moving rod 8, so that the moving rod 8 pushes the insulator body 9 to move to the right until it fits with the sponge 20. At the same time, the moving rod 8 squeezes the spring 7 to accumulate force, and the second motor 14 is turned on. When the power is turned on, the rotating shaft 17 connected to the output end is controlled to rotate, the rotating shaft 17 controls the rotating disk 18 to rotate, and the rotating disk 18 controls the cleaning rod 19 to rotate, thereby driving the sponge 20 to rotate and clean the surface of the insulator body 9. When the position of the through hole 21 opened on the rotating shaft 17 corresponds to the discharge port of the water storage tank 16, the water in the water storage tank 16 can enter the rotating shaft 17, and then enter the rotating disk 18 and the cleaning rod 19, and penetrate into the sponge 20 along the mesh of the cleaning rod 19, so that the sponge 20 can store water in a fixed amount to clean the insulator body 9;

[0036] After cleaning, the insulator body 9 follows the rotation of the adjustment seat 6 and moves to the position of the nozzle 13. The water pump 10 is powered on and draws the glaze in the storage box 5 through the feed pipe 11. Then, it is transported to the nozzle 13 through the discharge pipe 12 and sprayed out to achieve glazing of the insulator body 9. After the glazed insulator body 9 moves to the upper position, it is removed and the new insulator body 9 is fixed. When the rotating rod 3 rotates, the stirring rod 4 installed on the outside can be controlled to rotate to stir the glaze in the storage box 5 to prevent its precipitation and ensure the quality of glazing. The contents not described in detail in this manual belong to the existing technology known to professional and technical personnel in this field.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An insulator processing and glazing device, comprising an outer shell (1), characterized in that: A first motor (2) is installed on the rear side of the outer shell (1), an output end of the first motor (2) is connected to a rotating rod (3), an adjustment seat (6) is installed at the front end of the rotating rod (3), a spring (7) is connected inside the adjustment seat (6), an end of the spring (7) is connected to a moving rod (8), one end of the moving rod (8) is fixed with an insulator body (9) by a bolt, and a fixing block (22) is installed on the front wall inside the outer shell (1); A water pump (10) is installed on the rear side of the outer shell (1), the water inlet end of the water pump (10) is connected to a feed pipe (11), the water outlet end of the water pump (10) is connected to a discharge pipe (12), and the end of the discharge pipe (12) is connected to a nozzle (13); A storage box (5) is installed on the rear wall inside the outer shell (1), and a stirring rod (4) is installed on the outside of a rotating rod (3) passing through the storage box (5); A scraping assembly for cleaning the insulator body (9) is provided on the right side of the outer shell (1).

2. The insulator processing and glazing device according to claim 1, characterized in that: The scraping assembly comprises a second motor (14) mounted on the right side of the outer shell (1); the output end of the second motor (14) is connected to a rotating shaft (17); a rotating disk (18) is mounted on the end of the rotating shaft (17); a cleaning rod (19) is connected to the left side of the rotating disk (18); and a sponge (20) is connected to the outer side of the cleaning rod (19).

3. The insulator processing and glazing device according to claim 2, characterized in that: A fixing seat (15) is installed on the right wall of the outer shell (1), and the upper side of the fixing seat (15) is connected to a water storage tank (16). A rotating shaft (17) passes through the interior of the fixing seat (15), and a through hole (21) is opened in a section of the rotating shaft (17) extending into the interior of the fixing seat (15).

4. The insulator processing and glazing device according to claim 1, characterized in that: The stirring rod (4) and the adjustment seat (6) are coaxially connected, and a gap exists between the adjustment seat (6) and the fixed block (22).

5. The insulator processing and glazing device according to claim 1, characterized in that: The contact points between the movable rod (8) and the fixed block (22) are both in a smooth arc shape, and the movable rod (8) is distributed at equal angles with respect to the transverse center line of the adjustment seat (6).

6. The insulator processing and glazing device according to claim 2, characterized in that: The interiors of the rotating shaft (17), the rotating disk (18) and the cleaning rod (19) are all hollow, the interiors of the rotating shaft (17), the rotating disk (18) and the cleaning rod (19) are interconnected, and the connecting surface between the cleaning rod (19) and the sponge (20) is mesh-shaped.