Material conveying and dust removing device
By designing a combined structure of a dust removal box, a material diverter plate, and a circulating filter unit, double dust removal is achieved during material transportation, solving the problems of the bag dust collector's non-compact structure and high maintenance cost in small-batch feeding scenarios, and improving the dust removal efficiency and environmental friendliness of the equipment.
Patent Information
- Application Number
- CN202422792214.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing bag dust collectors are not compact in structure and have high maintenance costs in small-batch feeding scenarios. They are also ineffective in removing fine dust, which causes dust pollution to the environment and equipment wear.
A material conveying dust removal device is designed, which adopts a combined structure of a dust removal box, a material diverter plate, a ventilation partition and a circulating filter unit to achieve double dust removal, and blows fresh air into the dust removal fan through the circulating filter unit to form a circulating dust removal effect.
The dust removal efficiency is improved, the device has a compact structure and is easy to operate. It is suitable for small-batch loading scenarios and effectively reduces dust pollution and equipment wear.
Smart Images

Figure CN223351321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, in particular to a material conveying dust removal device. Background Art
[0002] Dust is constantly generated during the production, transportation, secondary addition, and conveying of materials. Dust is a serious hazard. First, it can lead to unstable raw material transportation, affecting product quality. Second, improper dust handling can even lead to serious consequences such as fire and explosion when it reaches a certain concentration. Third, dust pollutes the environment and harms human health. Fourth, dust accelerates the wear and aging of equipment, increasing equipment failure rates. Currently, bag dust collectors are generally used to remove dust generated during raw material transportation. However, bag dust collectors have problems such as large footprint, high maintenance costs, inconvenience in maintenance, and deviations in the removal effect on fine dust. In small-batch feeding scenarios, the overall structure is not compact enough and inconvenient to use. Therefore, we provide a material conveying dust removal device. Utility Model Content
[0003] The utility model aims to provide a material conveying dust removal device, which can effectively remove dust from materials when feeding materials in small batches.
[0004] To this end, the technical solution adopted in this utility model is:
[0005] A material conveying and dust removal device, comprising:
[0006] A dust removal box body, wherein a feed pipe is installed at the top center position of the dust removal box body, a dust collection hood is fixedly connected to the top of the dust removal box body, the dust collection hood and the dust removal box body are interconnected, and a transition box is fixedly connected to one side of the dust collection hood;
[0007] A ventilation partition, wherein the ventilation partition is fixed obliquely at the bottom of the inner wall of the dust removal box body, the front end face of the ventilation partition abuts against the front door panel of the dust removal box body, and the rear end face of the ventilation partition is fixedly connected to a baffle. The ventilation partition and the baffle divide the space inside the dust removal box into a material channel portion and an air supply transition portion, and a material diverter plate is installed in the material channel portion, the material diverter plate is fixed on the side wall of the baffle, and an air inlet hole is opened in the center of the baffle;
[0008] The circulating filter unit has an air inlet end connected to the transition box and an air outlet end connected to the side wall of the dust removal box, and is used to transport fresh air to the material channel part and the air supply transition part after dust removal of the material.
[0009] Based on the above technical solution, its use principle and the technical effects produced are as follows:
[0010] Through the mutual cooperation of the dust removal box, material diversion plate, ventilation partition and other structures, the material can be double-dust removed during use, effectively ensuring the dust removal effect. The circulating filtration unit can also continuously blow fresh air into the dust removal fan while filtering the dust, forming a circulating dust removal effect. The overall structure of the device is compact, the operation is simple, the dust removal efficiency is high, and it is suitable for small-batch loading scenarios.
[0011] In a preferred example, the present invention can be further configured as follows: a discharge pipe is installed at the bottom end of the dust removal box.
[0012] In a preferred example, the present invention can be further configured as follows: there are two dust collection hoods, the two dust collection hoods are respectively located on both sides of the feed pipe, and the two dust collection hoods are interconnected with the transition box.
[0013] In a preferred example, the present invention can be further configured as follows: there are two ventilation baffles, which are symmetrically arranged left and right with the center of the dust removal box as the center, and ventilation holes are opened on the side walls of the two ventilation baffles, and the diameter of the ventilation holes is smaller than the particle size of the material.
[0014] In a preferred example, the present invention can be further configured as follows: the top opening of the discharge pipe is located at the bottom position of the inclined ventilation partition.
[0015] In a preferred example, the present invention can be further configured as follows: the front door panel of the dust removal box is rotatably connected to the dust removal box, and the front end of the material diverter plate also abuts against the side wall of the front door panel.
[0016] In a preferred embodiment, the present invention can be further configured as follows: the material diverter plate is formed by connecting six plates end to end, the top and bottom of the material diverter plate are both configured as inclined surfaces, and the air inlet is located inside the material diverter plate;
[0017] Ventilation holes are provided on the side walls of the material diverter plate, and the diameter of the ventilation holes is smaller than the particle size of the material.
[0018] In a preferred example, the present invention can be further configured as follows: the circulating filtration unit includes an exhaust duct fixedly connected to the side wall of the transition box, a cyclone separator is installed below the exhaust duct, a filter cartridge is connected to the side wall of the cyclone separator through a pipeline, a dust removal fan is installed at the bottom end of the filter cartridge, an air supply pipe is installed at the exhaust port of the dust removal fan, the air supply pipe is connected to the dust removal box body, and the air supply pipe is directly opposite to the air inlet.
[0019] In a preferred example, the present invention can be further configured as follows: a dust collecting bucket is installed at the bottom of the cyclone separator through a pipeline.
[0020] In a preferred example, the present invention can be further configured as follows: a filter element is installed inside the filter cartridge.
[0021] The nouns, conjunctions or adjectives involved in the above technical solution are explained as follows:
[0022] A fixed connection is a connection in which parts or components are fixed without any relative movement. There are two types of connections: detachable and non-detachable.
[0023] (1) A removable connection is a method of fastening components together using screws, splines, wedge pins, etc. This type of connection allows for disassembly during maintenance without damaging the components. However, the connectors used must be of the correct specifications (e.g., length of bolts, keys, wedge pins) and properly tightened.
[0024] (2) Non-detachable connections mainly refer to welding, riveting and tenoning. Since they need to be disassembled by forging, sawing or oxygen cutting when repairing or replacing, spare parts generally cannot be reused. At the same time, when making connections, attention should be paid to the quality of workmanship, technical inspection and remedial measures (such as calibration, polishing, etc.);
[0025] An active connection is a connection in which parts or components are fixed so that they can move relative to each other.
[0026] The above technical solution of the utility model has the following beneficial technical effects:
[0027] In the utility model, through the mutual cooperation of the dust removal box, material diversion plate, ventilation partition and other structures, the material can be double-dust removed during use, effectively ensuring the dust removal effect, and the circulating filter unit can also be used to filter the dust while continuously blowing fresh air into the dust removal fan to form a circulating dust removal effect. The overall structure of the device is compact, the operation is simple, the dust removal efficiency is high, and it is suitable for small batch loading scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art description. Obviously, those skilled in the art can derive other drawings based on these drawings without inventive effort. These and other features, aspects and advantages of the present invention will be better understood when reading the following detailed description with reference to the drawings. In the drawings, the same symbols represent the same parts, among which:
[0029] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0030] Figure 2 This is a three-dimensional schematic diagram of the dust removal box of the utility model from the first perspective;
[0031] Figure 3 This is a three-dimensional schematic diagram of the dust removal box of the utility model from a second viewing angle.
[0032] Reference numerals:
[0033] 1. Dust removal box; 2. Feed pipe; 3. Dust hood; 4. Transition box; 5. Ventilation partition; 6. Baffle; 7. Material channel; 8. Air supply transition section; 9. Material diverter plate; 10. Air inlet; 11. Circulation filter unit; 111. Exhaust duct; 112. Cyclone separator; 113. Filter cartridge; 114. Dust removal fan; 115. Air supply duct; 116. Dust collection bucket; 117. Filter element; 12. Discharge pipe; 13. Front door panel. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present disclosure to clearly and completely describe the technical solutions in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present disclosure. It should be noted that the embodiments of the present utility model and the features in the embodiments can be combined with each other in the absence of conflict.
[0035] According to the concept of this application, Figures 1 to 3 To describe an embodiment of a material conveying and dust removal device for removing dust from materials. Specifically, the material conveying and dust removal device is constructed as an integrated structure, which has three components: a dust removal box 1, a ventilation baffle 5, and a circulation filter unit 11. Through the mutual cooperation of the dust removal box 1, the material diverter plate 9, the ventilation baffle 5 and other structures, the material can be double-dusted during use, effectively ensuring the dust removal effect, and the circulation filter unit 11 can also be used to filter the dust while continuously blowing fresh air into the dust removal fan 114 to form a circulation dust removal effect. The overall structure of the device is compact, the operation is simple, the dust removal efficiency is high, and it is suitable for small-batch loading scenarios.
[0036] Combine Figure 1-Figure 3 As shown, the utility model provides a material conveying and dust removal device, comprising:
[0037] The dust collecting box body 1 has a feeding pipe 2 installed at the top center of the dust collecting box body 1, a dust collecting hood 3 is fixedly connected to the top of the dust collecting box body 1, the dust collecting hood 3 and the dust collecting box body 1 are connected to each other, and a transition box 4 is fixedly connected to one side of the dust collecting hood 3;
[0038] The ventilation baffle 5 is fixed obliquely to the bottom of the inner wall of the dust removal box 1. The front end surface of the ventilation baffle 5 abuts against the front door panel 13 of the dust removal box 1. The rear end surface of the ventilation baffle 5 is fixedly connected to the baffle 6. The ventilation baffle 5 and the baffle 6 divide the space inside the dust removal box into a material channel portion 7 and an air supply transition portion 8. A material diverter plate 9 is installed in the material channel portion 7. The material diverter plate 9 is fixed to the side wall of the baffle 6, and an air inlet hole 10 is opened in the center of the baffle 6.
[0039] The circulating filter unit 11 has an air inlet connected to the transition box 4 and an air outlet connected to the side wall of the dust removal box 1 , and is used to transport fresh air to the material channel portion 7 and the air supply transition portion 8 after dust removal of the material.
[0040] It should be noted that the front door panel 13 of the dust removal box 1 refers to the door panel on the side away from the circulation filter unit 11 when the staff operates it, and the front end described in this embodiment refers to the end close to the front door panel 13, and the rear end refers to the end away from the front door panel 13.
[0041] According to the technical solution of this embodiment, a discharge pipe 12 is installed at the bottom end of the dust removal box 1. The discharge pipe 12 is used to discharge the dust-removed material out of the dust removal box 1 for the next operation.
[0042] According to the technical solution of this embodiment, there are two dust hoods 3, which are respectively located on both sides of the feed pipe 2, and the two dust hoods are interconnected with the transition box 4. The provided dust hoods facilitate the adsorption of dust in the dust removal box body 1 and suck the dust into the dust hood and the transition box 4.
[0043] According to the technical solution of this embodiment, there are two ventilation baffles 5, and the two ventilation baffles 5 are symmetrically arranged with the center of the dust removal box 1 on the left and right, and ventilation holes are opened on the side walls of the two ventilation baffles 5. The diameter of the ventilation holes is smaller than the particle size of the material. The set ventilation holes facilitate the air flow entering the ventilation baffle 5 to blow up the dust in the material without causing the material to pass through.
[0044] Furthermore, the top opening of the discharge pipe 12 is located at the bottom of the inclined ventilation partition 5. After the material is dusted, it will fall along the inclined ventilation partition 5 under the action of gravity, then fall to the bottom and be discharged from the dust removal box 1 along the discharge pipe 12.
[0045] According to the technical solution of this embodiment, the front door panel 13 of the dust removal box 1 is rotatably connected to the dust removal box 1, and the front end of the material diversion plate 9 also abuts against the side wall of the front door panel 13. Opening the front door panel 13 makes it convenient for the staff to maintain the interior of the dust removal box 1. It should be noted that the front door panel 13 can be made of transparent material, which makes it convenient for the staff to observe the dust removal status of the material inside the dust removal box 1 in time.
[0046] According to the technical solution of this embodiment, the material diversion plate 9 is made of six plates connected end to end. The top and bottom of the material diversion plate 9 are both set to be inclined, and the inclined surface is high in the middle and gradually decreases towards the sides. A ridge is formed in the middle of the inclined surface to facilitate the diversion of the falling material and facilitate the natural rolling down of the material. The air inlet 10 is located inside the material diversion plate 9. Ventilation holes are opened on the side walls of the material diversion plate 9. The diameter of the ventilation holes is smaller than the particle size of the material. When the air flow blows into the interior of the material diversion plate 9 from the air inlet 10, the air flow will pass through the ventilation holes and blow up the dust in the material from the inside to the outside. At this time, the dust can be sucked away in conjunction with the dust hood 3, thereby forming the first dust removal.
[0047] According to the technical solution of this embodiment, the circulating filter unit 11 includes an exhaust pipe 111 fixedly connected to the side wall of the transition box 4, a cyclone separator 112 is installed below the exhaust pipe 111, a filter cartridge 113 is connected to the side wall of the cyclone separator 112 through a pipeline, a dust removal fan 114 is installed at the bottom end of the filter cartridge 113, and an air supply pipe 115 is installed at the exhaust port of the dust removal fan 114. The air supply pipe 115 is connected to the dust removal box body 1, and the air supply pipe 115 is directly opposite to the air inlet 1 0, start the dust removal fan 114, and absorb the dust inside the transition box 4 into the cyclone separator 112 through the exhaust pipe 111. The inhaled dust-laden gas can remove larger particles of dust through the cyclone separator 112, and then the gas enters the filter cartridge 113 to filter the tiny particles of dust. Then the dust removal fan 114 transports the filtered clean gas through the air supply pipe 115 to the dust removal box body 1 again, thus completing the circulating dust removal before material loading.
[0048] According to the technical solution of this embodiment, a dust collecting bucket 116 is installed at the bottom of the cyclone separator 112 through a pipeline. The cyclone separator 112 collects larger dust particles in the air and drops them into the dust collecting bucket 116 for centralized processing.
[0049] According to the technical solution of this embodiment, a filter element 117 is installed inside the filter cartridge 113. The filter element 117 can be replaced regularly to maintain the filtering effect at all times.
[0050] Specifically, when dust removal is required, the material is first put into the dust removal box 1 through the feed pipe 2, and then falls and is evenly distributed on the material diverter plate 9. At this time, the high-pressure gas blown out by the dust removal fan 114 through the air supply pipe 115 enters the interior of the material diverter plate 9 through the air inlet hole 10. Ventilation holes are provided on the side walls of the material diverter plate 9. The diameter of the ventilation holes is smaller than the particle size of the material. When the air flow blows into the interior of the material diverter plate 9 from the air inlet hole 10, the air flow will pass through the ventilation holes and blow up the dust in the material from the inside to the outside. At this time, the dust can be sucked into the exhaust pipe 111 by cooperating with the dust collection hood 3, thereby forming the first dust removal. The raw materials after the first dust removal continue to fall to the ventilation partition 5. At this time, the air supply pipe 115 passes through The high-pressure gas blown out from the air supply transition part 8 blows up the dust that has not been removed cleanly in the raw material again through the ventilation holes of the ventilation baffle 5, and the dust can be sucked into the exhaust pipe 111 in conjunction with the dust hood 3 again, thereby completing the second dust removal. The dust-laden gas sucked into the exhaust pipe 111 will pass through the cyclone separator 112 to remove larger particles of dust, and then the gas enters the filter cartridge 113 to filter the tiny particles of dust. The dust removal fan 114 then transports the filtered clean gas through the air supply pipe 115 to the dust removal box 1 again, thereby completing the circulating dust removal before the material is loaded. It should be noted that the dust removal effect can be guaranteed by regularly cleaning the dust in the dust collecting bucket 116 and cleaning and replacing the filter element 117.
[0051] The material conveying and dust removal device provided by the present invention is further described below in conjunction with the accompanying drawings and implementation methods.
[0052] A material conveying and dust removal device, comprising:
[0053] The dust collecting box body 1 has a feeding pipe 2 installed at the top center of the dust collecting box body 1, a dust collecting hood 3 is fixedly connected to the top of the dust collecting box body 1, the dust collecting hood 3 and the dust collecting box body 1 are connected to each other, and a transition box 4 is fixedly connected to one side of the dust collecting hood 3;
[0054] The ventilation baffle 5 is fixed obliquely to the bottom of the inner wall of the dust removal box 1. The front end surface of the ventilation baffle 5 abuts against the front door panel 13 of the dust removal box 1. The rear end surface of the ventilation baffle 5 is fixedly connected to the baffle 6. The ventilation baffle 5 and the baffle 6 divide the space inside the dust removal box into a material channel portion 7 and an air supply transition portion 8. A material diverter plate 9 is installed in the material channel portion 7. The material diverter plate 9 is fixed to the side wall of the baffle 6, and an air inlet hole 10 is opened in the center of the baffle 6.
[0055] The circulating filter unit 11 has an air inlet connected to the transition box 4 and an air outlet connected to the side wall of the dust removal box 1 , and is used to transport fresh air to the material channel portion 7 and the air supply transition portion 8 after dust removal of the material.
[0056] The working principle and usage process of the present invention are as follows: when dust removal is required, the material is first put into the dust removal box 1 through the feed pipe 2, and then falls and is evenly distributed on the material diverter plate 9. At this time, the high-pressure gas blown out by the dust removal fan 114 through the air supply pipe 115 enters the interior of the material diverter plate 9 through the air inlet hole 10. Ventilation holes are provided on the side walls of the material diverter plate 9. The diameter of the ventilation holes is smaller than the particle size of the material. When the air flow blows into the interior of the material diverter plate 9 from the air inlet hole 10, the air flow will pass through the ventilation holes and blow up the dust in the material from the inside to the outside. At this time, the dust can be sucked into the exhaust pipe 111 by cooperating with the dust collection hood 3, thereby forming the first dust removal. The raw materials after the first dust removal continue to fall to the ventilation partition 5. At this time, the air supply pipe 115 The high-pressure gas blown out through the air supply transition part 8 blows up the dust that has not been removed cleanly in the raw material through the ventilation holes of the ventilation baffle 5 again, and the dust can be sucked into the exhaust pipe 111 in conjunction with the dust hood 3 again, thereby completing the second dust removal. The dust-laden gas sucked into the exhaust pipe 111 will pass through the cyclone separator 112 to remove larger particles of dust, and then the gas enters the filter cartridge 113 to filter the tiny particles of dust, and then the dust removal fan 114 transports the filtered clean gas through the air supply pipe 115 again to the dust removal box 1, thereby completing the circulating dust removal before the material is loaded. It should be noted that the dust removal effect can be guaranteed by regularly cleaning the dust in the dust collecting bucket 116 and cleaning and replacing the filter element 117.
[0057] In the present invention, the term "plurality" refers to two or more than two, unless otherwise expressly defined. The term "and / or" used herein includes any and all combinations of one or more of the relevant listed items. Terms such as "installation", "connection", "connection", and "fixed" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0058] It should be noted that when an element is referred to as being "assembled to," "mounted to," "fixed to," or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0059] Throughout this specification, terms such as "one embodiment," "some embodiments," and "specific embodiments" mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0060] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A material conveying and dust removal device, characterized in that: include: A dust removal box (1), wherein a feed pipe (2) is installed at the center position of the top of the dust removal box (1), a dust hood (3) is fixedly connected to the top of the dust removal box (1), the dust hood (3) and the dust removal box (1) are interconnected, and a transition box (4) is fixedly connected to one side of the dust hood (3); A ventilation baffle (5) is fixed obliquely to the bottom of the inner wall of the dust removal box (1), the front end of the ventilation baffle (5) abuts against the front door plate (13) of the dust removal box (1), and the rear end of the ventilation baffle (5) is fixedly connected to a baffle (6). The ventilation baffle (5) and the baffle (6) divide the space inside the dust removal box into a material channel portion (7) and an air supply transition portion (8), and a material diverter plate (9) is installed in the material channel portion (7). The material diverter plate (9) is fixed on the side wall of the baffle (6), and an air inlet hole (10) is opened in the center of the baffle (6); A circulation filter unit (11), wherein the air inlet end of the circulation filter unit (11) is connected to the transition box (4), and the air outlet end is connected to the side wall of the dust removal box (1), and is used to transport fresh air to the material channel part (7) and the air supply transition part (8) after dust removal of the material.
2. A material conveying and dust removal device according to claim 1, characterized in that: A discharge pipe (12) is installed at the bottom end of the dust removal box (1).
3. A material conveying and dust removal device according to claim 2, characterized in that: There are two dust collection hoods (3), which are respectively located on both sides of the feed pipe (2), and both dust collection hoods are interconnected with the transition box (4).
4. A material conveying and dust removal device according to claim 2, characterized in that: There are two ventilation baffles (5), which are arranged symmetrically with respect to the center of the dust removal box (1). Ventilation holes are provided on the side walls of the two ventilation baffles (5), and the diameter of the ventilation holes is smaller than the particle size of the material.
5. The material conveying and dust removal device according to claim 4, characterized in that: The top opening of the discharge pipe (12) is located at the bottom of the inclined ventilation partition (5).
6. The material conveying and dust removal device according to claim 5, characterized in that: The front door panel (13) of the dust removal box (1) is rotatably connected to the dust removal box (1), and the front end of the material diverter plate (9) also abuts against the side wall of the front door panel (13).
7. The material conveying and dust removal device according to claim 5, characterized in that: The material diverter plate (9) is formed by connecting six plates end to end, the top and bottom of the material diverter plate (9) are both arranged in an inclined shape, and the air inlet hole (10) is located inside the material diverter plate (9); The side walls of the material diverter plate (9) are each provided with ventilation holes, and the diameter of the ventilation holes is smaller than the particle size of the material.
8. The material conveying and dust removal device according to claim 7, characterized in that: The circulating filter unit (11) comprises an exhaust pipe (111) fixedly connected to the side wall of the transition box (4); a cyclone separator (112) is installed below the exhaust pipe (111); a filter cartridge (113) is connected to the side wall of the cyclone separator (112) via a pipeline; a dust removal fan (114) is installed at the bottom end of the filter cartridge (113); an air supply pipe (115) is installed at the air outlet of the dust removal fan (114); the air supply pipe (115) is connected to the dust removal box body (1), and the air supply pipe (115) faces the air inlet hole (10).
9. The material conveying and dust removal device according to claim 8, characterized in that: A dust collecting bucket (116) is installed at the bottom of the cyclone separator (112) via a pipeline.
10. The material conveying and dust removal device according to claim 8, characterized in that: A filter element (117) is installed inside the filter cartridge (113).