Water tank type aluminum wire heavy drawing machine

Through the design of a water tank type aluminum wire drawing machine and the use of specific wheel assemblies and drive assemblies, the problems of aluminum wire shaking and breaking during the drawing process are solved, stable stretching is achieved, noise and energy consumption are reduced, and production efficiency is improved.

CN223418004UActive Publication Date: 2025-10-10HANGZHOU GUANHE MACHINERY MFG
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Patent Information

Application Number
CN202422640799.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-10
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing wire drawing machines are difficult to effectively limit the aluminum wire at the stretching position, causing the aluminum wire to shake, break due to uneven force, loud noise, high energy consumption, and affecting production efficiency.

Method used

The water tank type aluminum wire drawing machine is designed, which adopts the wire drawing assembly consisting of the first branch wheel, the first-stage tower wheel, the second branch wheel and the second-stage tower wheel, combined with the carefully designed wheel groove shape, and the drive assembly and the wire take-up assembly to achieve stable drawing of the aluminum wire, reduce noise and energy consumption.

Benefits of technology

Ensure that the aluminum wire is stably stretched multiple times during the wire drawing process to avoid breakage, reduce noise, improve production efficiency, reduce energy consumption, operate safely and reliably, have a generous appearance, and are easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water tank type aluminum wire heavy drawing machine, which relates to the technical field of wire drawing equipment and comprises a tank body, a water cavity and a gear cavity are arranged in the tank body, inlet and outlet pipes are embedded on two side surfaces of the tank body, and a wire drawing component comprises a first rotating shaft, a sixth rotating shaft and a fourth rotating shaft which are rotatably connected in the tank body, and a first wire separating wheel and a second wire separating wheel are mounted on the first rotating shaft. The aluminum wire drawing machine is reasonable in design structure, the aluminum wire can be stably drawn for multiple times in the wire drawing process by designing the wire drawing assembly composed of the first wire separating wheel, the first-stage cone pulley, the second wire separating wheel, the second-stage cone pulley and the like and the elaborately-designed wheel groove shape, the problem that the aluminum wire in a traditional wire drawing machine is prone to shaking is solved, and the service life of the aluminum wire drawing machine is prolonged. According to the utility model, not only is the fracture phenomenon caused by uneven stress of the aluminum wire effectively reduced, but also the noise generated in the production process is greatly reduced, the production efficiency is improved, and the device has the advantages of high efficiency, low energy consumption, safety and reliability in operation, low noise, elegant appearance, simplicity in operation, convenience in maintenance and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire drawing equipment, in particular to a water tank type aluminum wire drawing machine. Background Art

[0002] Aluminum wire refers to a metal wire material with uniform cross-section along its entire longitudinal length, made of pure aluminum or aluminum alloy as raw materials, which is then processed and used as a conductor. As people's living standards improve, the requirements for aluminum conductors are getting higher and higher. Aluminum wire will be drawn according to actual needs, and a wire drawing machine is required to draw the aluminum wire during the drawing process.

[0003] Currently, existing wire drawing machines on the market struggle to effectively limit the aluminum wire at the drawing position, causing the wire to shake, resulting in uneven force and breakage. This also creates noise, consumes a lot of energy, and affects production efficiency. To address this, we offer a water tank-type aluminum wire drawing machine that addresses these issues. Utility Model Content

[0004] 1) Technical problems solved

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a water tank type aluminum wire drawing machine.

[0006] 2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a water tank type aluminum wire drawing machine, comprising:

[0008] The box body is provided with a water cavity and a gear cavity, and both sides of the box body are inlaid with inlet and outlet pipes.

[0009] The wire drawing assembly includes a first rotating shaft, a sixth rotating shaft and a fourth rotating shaft rotatably connected to the box body, the first rotating shaft is equipped with a first dividing wheel and a second dividing wheel, the sixth rotating shaft is equipped with a first-level tower wheel, and the fourth rotating shaft is equipped with a second-level tower wheel. The aluminum wire drawing is completed by the first dividing wheel, the first-level tower wheel, the second dividing wheel and the second-level tower wheel.

[0010] The driving assembly is arranged on the box body and is used for synchronously driving the fourth rotating shaft and the sixth rotating shaft to rotate.

[0011] The wire pulling box is fixedly connected to one side of the box body. A wire outlet is provided on the wire pulling box. A wire taking-up assembly is provided in the wire pulling box. The aluminum wire passes through the inlet and outlet tubes and the wire outlet in the box body and the wire pulling box through the wire taking-up assembly.

[0012] Furthermore, a mold base is installed in the box body, and the mold base is located between the first rotating shaft and the sixth rotating shaft.

[0013] Furthermore, the drive assembly includes a first motor mounted on a housing, a first pulley is mounted on the output shaft of the first motor, a third shaft is rotatably connected to the housing, a second pulley and a first gear are mounted on the third shaft, and the second pulley is connected to the first pulley via a belt, a second gear is mounted on the fourth shaft, and the second gear is meshed with the first gear.

[0014] Furthermore, the drive assembly also includes a seventh rotating shaft rotatably connected to the box body, the seventh rotating shaft is equipped with a third gear, the fourth rotating shaft is equipped with a fifth gear, and the fifth gear is meshed with the third gear, and the sixth rotating shaft is equipped with a fourth gear, and the fourth gear is meshed with the third gear.

[0015] Furthermore, the wire taking-up assembly includes a second motor and a second rotating shaft rotatably connected to the wire pulling box, a third pulley is installed on the second rotating shaft and the output rotating shaft of the second motor, and the two third pulleys are connected by a belt transmission, a wire taking-up wheel is installed on the second rotating shaft, a tensioning wheel is rotatably connected to the wire pulling box, and the tensioning wheel is connected to the second rotating shaft through a fourth pulley.

[0016] 3) Beneficial effects:

[0017] Compared with the existing technology, the water tank type aluminum wire drawing machine has the following beneficial effects:

[0018] The utility model is designed with a wire drawing assembly consisting of a first wire-dividing wheel, a first-level tower wheel, a second wire-dividing wheel and a second-level tower wheel, and a carefully designed wheel groove shape, thereby ensuring that the aluminum wire can be stably stretched multiple times during the wire drawing process, avoiding the problem of easy shaking of the aluminum wire in traditional wire drawing machines, not only effectively reducing the breakage of the aluminum wire due to uneven force, but also greatly reducing the noise generated in the production process, improving production efficiency, and having the advantages of high efficiency, low energy consumption, safe and reliable operation, low noise, elegant appearance, simple operation, and easy maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 It is a cross-sectional view of the utility model;

[0021] Figure 3 It is the main view of the present utility model.

[0022] In the figure: 1. Box body; 2. Inlet and outlet pipes; 3. Wire outlet; 4. First rotating shaft; 5. First branching wheel; 6. Second branching wheel; 7. Mould frame seat; 8. First motor; 9. First pulley; 10. Second rotating shaft; 11. Second pulley; 12. Third rotating shaft; 13. First gear; 14. Fourth rotating shaft; 15. Second gear; 16. Third gear; 17. Secondary tower pulley; 18. Sixth rotating shaft; 19. Fourth gear; 20. First tower pulley; 21. Second motor; 22. Third pulley; 23. Take-up wheel; 24. Tensioning pulley; 25. Wire pulling box; 26. Fifth gear; 27. Seventh rotating shaft. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] like Figure 1-3 As shown, the utility model provides a technical solution: a water tank type aluminum wire drawing machine, including a box body 1, a wire drawing assembly, a drive assembly and a wire drawing box 25.

[0025] A water chamber and a gear chamber are provided in the box body 1. Inlet and outlet pipes 2 are inlaid on both sides of the box body 1. The two inlet and outlet pipes 2 are both circular tubes. The aluminum wire can be passed through the two inlet and outlet pipes 2 to complete the entry and exit of the box body 1. A certain amount of lubricating oil is contained in the box body 1, and a spray structure is also designed to spray when the aluminum wire is pulled. An oil drain pipe is also designed on the box body 1 to discharge the lubricating oil in the box body 1.

[0026] The wire drawing assembly includes a first rotating shaft 4, a sixth rotating shaft 18 and a fourth rotating shaft 14 which are rotatably connected to the box body 1. The first rotating shaft 4 is equipped with a first dividing wheel 5 and a second dividing wheel 6, the sixth rotating shaft 18 is equipped with a first-level tower wheel 20, and the fourth rotating shaft 14 is equipped with a second-level tower wheel 17. The aluminum wire drawing is completed by the first dividing wheel 5, the first-level tower wheel 20, the second dividing wheel 6 and the second-level tower wheel 17.

[0027] The first dividing wheel 5 and the first-level tower wheel 20 are on the same horizontal plane, and the second dividing wheel 6 and the second-level tower wheel 17 are on the same horizontal plane. The first-level tower wheel 20 and the second-level tower wheel 17 are both rotating wheels that gradually increase in size from top to bottom in a stepped manner. The wheel diameter at the upper end is the smallest and the wheel diameter at the lower end is the largest. The wheel groove is a concave rectangle, and the wheel grooves of the first dividing wheel 5 and the second dividing wheel 6 are triangular concave.

[0028] The aluminum wire is drawn from the smallest wheel on the first dividing wheel 5, and then passes through the first dividing wheel 5 and the first-level tower wheel 20. The aluminum wire is drawn back and forth around the first-level tower wheel 20 and the first dividing wheel 5, and then enters the smallest wheel of the second dividing wheel 6 to the left from the largest wheel of the first-level tower wheel 20. The aluminum wire is drawn back and forth between the second dividing wheel 6 and the secondary tower wheel 17 at the same level, and the aluminum wire enters the take-up wheel 23 toward the right end along the gradually increasing wheel diameter of the tower wheel.

[0029] A mold base 7 is installed in the box body 1, and the mold base 7 is located between the first rotating shaft 4 and the sixth rotating shaft 18. The mold type on the mold base 7 can be adjusted according to the required wire drawing size.

[0030] A driving assembly is provided on the housing 1 and is used for synchronously driving the fourth rotating shaft 14 and the sixth rotating shaft 18 to rotate. The driving assembly includes a first motor 8 mounted on the housing 1. The output rotating shaft of the first motor 8 is equipped with a first pulley 9. A third rotating shaft 12 is rotatably connected to the housing 1. A second pulley 11 and a first gear 13 are mounted on the third rotating shaft 12. The second pulley 11 is connected to the first pulley 9 through a belt. A second gear 15 is mounted on the fourth rotating shaft 14, and the second gear 15 is meshed with the first gear 13.

[0031] The first pulley 9 is driven to rotate by the output shaft of the first motor 8, and the third shaft 12 is driven to rotate in the box body 1 through the second pulley 11. Under the action of the first gear 13 and the second gear 15, the fourth shaft 14 is rotated in the box body 1.

[0032] The drive assembly also includes a seventh shaft 27 rotatably connected to the housing 1, the third gear 16 is mounted on the seventh shaft 27, the fifth gear 26 is mounted on the fourth shaft 14, and the fifth gear 26 is engaged with the third gear 16, and the fourth gear 19 is mounted on the sixth shaft 18, and the fourth gear 19 is engaged with the third gear 16.

[0033] After the fourth shaft 14 rotates, the seventh shaft 27 can be driven to rotate by the third gear 16 on the seventh shaft 27 and the fifth gear 26 on the fourth shaft 14 , and the fourth gear 19 can provide a rotational driving force for the sixth shaft 18 .

[0034] The wire pulling box 25 is fixedly connected to one side of the box body 1 , and a wire outlet 3 is provided on the wire pulling box 25 . A wire taking-up assembly is provided in the wire pulling box 25 , and the aluminum wire is passed through the inlet and outlet tube 2 and the wire outlet 3 in the box body 1 and the wire pulling box 25 through the wire taking-up assembly.

[0035] The wire-taking assembly includes a second motor 21 and a second rotating shaft 10 rotatably connected to the wire pulling box 25. A third pulley 22 is installed on the second rotating shaft 10 and the output rotating shaft of the second motor 21, and the two third pulleys 22 are connected by belt transmission. A wire-taking wheel 23 is installed on the second rotating shaft 10, and a tensioning wheel 24 is rotatably connected to the wire pulling box 25, and the tensioning wheel 24 is transmission-connected to the second rotating shaft 10 through a fourth pulley.

[0036] When the aluminum wire comes out from the largest wheel of the secondary tower wheel 17, it is pulled to the take-up wheel 23. The aluminum wire passes through the take-up wheel 23 and turns to the tensioning wheel 24 at the upper end. After wrapping around, it leaves the large drawing machine toward the wire outlet 3 at the right end.

[0037] It should be noted that, in this document, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate positions or location relationships based on the positions or location relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention; the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can mean a fixed connection, a detachable connection, or an integral connection; "connected" can mean a mechanical connection or an electrical connection; "connected" can mean a direct connection, an indirect connection through an intermediate medium, or the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water tank type aluminum wire drawing machine, characterized in that: include: A box body (1), wherein a water cavity and a gear cavity are provided in the box body (1), and both sides of the box body (1) are inlaid with inlet and outlet pipes (2); A wire drawing assembly comprises a first rotating shaft (4), a sixth rotating shaft (18) and a fourth rotating shaft (14) which are rotatably connected to a box body (1); a first dividing wheel (5) and a second dividing wheel (6) are mounted on the first rotating shaft (4); a first-stage tower wheel (20) is mounted on the sixth rotating shaft (18); and a second-stage tower wheel (17) is mounted on the fourth rotating shaft (14); aluminum wire drawing is completed by the first dividing wheel (5), the first-stage tower wheel (20), the second dividing wheel (6) and the second-stage tower wheel (17); A driving assembly is provided on the housing (1) and is used for synchronously driving the fourth rotating shaft (14) and the sixth rotating shaft (18) to rotate; A wire pulling box (25) is fixedly connected to one side of the box body (1). A wire outlet (3) is provided on the wire pulling box (25). A wire take-up assembly is provided in the wire pulling box (25). The aluminum wire is passed through the inlet and outlet tubes (2) and the wire outlet (3) in the box body (1) and the wire pulling box (25) by the wire take-up assembly.

2. The water tank type aluminum wire drawing machine according to claim 1, characterized in that: A mold frame seat (7) is installed in the box body (1), and the mold frame seat (7) is located between the first rotating shaft (4) and the sixth rotating shaft (18).

3. The water tank type aluminum wire drawing machine according to claim 1, characterized in that: The driving assembly comprises a first motor (8) mounted on a housing (1); an output shaft of the first motor (8) is mounted with a first pulley (9); a third shaft (12) is rotatably connected to the housing (1); a second pulley (11) and a first gear (13) are mounted on the third shaft (12); the second pulley (11) is connected to the first pulley (9) via a belt; a second gear (15) is mounted on the fourth shaft (14), and the second gear (15) is meshed with the first gear (13).

4. The water tank type aluminum wire drawing machine according to claim 3, characterized in that: The driving assembly further comprises a seventh rotating shaft (27) rotatably connected to the housing (1), a third gear (16) being mounted on the seventh rotating shaft (27), a fifth gear (26) being mounted on the fourth rotating shaft (14), and the fifth gear (26) being meshed with the third gear (16), and a fourth gear (19) being mounted on the sixth rotating shaft (18), and the fourth gear (19) being meshed with the third gear (16).

5. The water tank type aluminum wire drawing machine according to claim 1, characterized in that: The wire-taking assembly comprises a second motor (21), a second rotating shaft (10) rotatably connected to a wire-pulling box (25), a third pulley (22) being installed on the second rotating shaft (10) and the output rotating shaft of the second motor (21), and the two third pulleys (22) are connected via a belt transmission, a wire-taking wheel (23) is installed on the second rotating shaft (10), a tensioning wheel (24) is rotatably connected to the wire-pulling box (25), and the tensioning wheel (24) is transmission-connected to the second rotating shaft (10) via a fourth pulley.