Sectional cutting device for steel bar

By introducing a centrifugal pump and a water pipe system to cool the blade in the steel rod segmented cutting device, combined with a conveyor belt and cylinder system, the problem of high temperature of the cutting blade is solved, the cutting efficiency and accuracy are improved, and the service life of the blade is extended.

CN223418488UActive Publication Date: 2025-10-10QIANAN SHUNYI METAL PROD CO LTD
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Patent Information

Application Number
CN202422929753.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-10
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In the prior art, the temperature of the cutting knife rises after use, causing the blade to lose hardness, reduce cutting efficiency, and become easily worn and deformed.

Method used

A centrifugal pump and water pipe system are used to cool the electric saw blade, and a conveyor belt and cylinder system are used to achieve automatic loading and limiting functions to prevent the steel rod from tilting.

Benefits of technology

It effectively avoids the blade from losing hardness at high temperatures, improves cutting efficiency, extends blade life, and ensures cutting accuracy and stability.

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Abstract

The utility model relates to the technical field of steel bar machining, and discloses a steel bar segmentation cutting device. The steel bar segmentation cutting device comprises an installation shell, a conveying frame, a first motor, a gear, a rack, a supporting seat, an electric saw and an electric steel brush, the conveying frame is fixedly connected to the rear side of the installation shell, the first motor is installed in the installation shell, the gear is connected to an output shaft of the first motor, the rack is arranged in the installation shell in a sliding mode, and the electric saw is connected to the rack. The rack is meshed with the gear, a supporting seat is fixedly connected to the rack, an electric saw is rotationally arranged on the supporting seat, and an electric steel brush is arranged on the left side of the mounting shell. Water in the mounting shell is pumped into the water pipe through operation of the centrifugal pump and then sprayed to a blade of the electric saw through the water pipe, so that the blade is cooled, the situation that hardness of the blade loses at high temperature, cutting efficiency is reduced, blade abrasion is accelerated is avoided, and blade deformation caused by the high temperature can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar processing and discloses a steel bar segment cutting device. Background Art

[0002] Steel bar segmentation involves dividing a long steel bar into multiple shorter segments of predetermined lengths. This process is widely used in industrial production, construction, and machinery manufacturing. Industrial production involves cutting raw steel bars into specific lengths when manufacturing parts and components; construction involves cutting rebar to meet design requirements during rebar processing; and machinery manufacturing involves cutting steel bars into appropriate sizes when manufacturing various types of machinery and equipment.

[0003] The patent with the patent authorization publication number CN207479467U discloses a high-efficiency steel bar segmentation machine for construction, including a base plate, a fixing rod welded on the outer wall of one side of the base plate, the end of the fixing rod away from the base plate is fixed with a guide wheel by bolts, and a steel bar straightening machine is welded on the side of the top of the base plate close to the guide wheel. Although the above patent can straighten the bent steel bars through the setting of the steel bar straightening machine to facilitate subsequent segmentation, the temperature of the cutting knife surface will rise after use, which may cause the blade to lose hardness at high temperature, resulting in a decrease in cutting efficiency and accelerated blade wear, and high temperature will also cause the blade to deform.

[0004] Therefore, a steel rod segment cutting device capable of cooling the blade is needed. Utility Model Content

[0005] In order to overcome the shortcomings of the existing patented cutting knife, that is, the temperature of the cutting knife surface will rise after use, which may cause the blade to lose hardness at high temperature, resulting in reduced cutting efficiency, accelerated blade wear, and high temperature may also cause blade deformation, the utility model provides a steel rod segmented cutting device that can cool the blade.

[0006] The utility model provides the following technical solutions: a steel rod segmented cutting device, comprising a mounting shell, a transport frame, a first motor, a gear, a rack, a support seat, an electric saw and an electric steel brush, wherein the transport frame is fixedly connected to the rear side of the mounting shell, the first motor is mounted inside the mounting shell, the output shaft of the first motor is connected to a gear, a rack is slidingly arranged inside the mounting shell, the rack is meshed with the gear, the rack is fixedly connected to the support seat, the electric saw is rotatably arranged on the support seat, an electric steel brush is arranged on the left side of the mounting shell, and further comprising a filter, a centrifugal pump and a water pipe, the filter is arranged inside the mounting shell, the centrifugal pump is mounted inside the mounting shell, the centrifugal pump is connected to the filter, the centrifugal pump is connected to and communicated with a water pipe, and the water pipe extends to the outside of the mounting shell.

[0007] Furthermore, it also includes a first cylinder, a push plate, a second motor and a conveyor belt. The first cylinder is installed on both sides of the left and right sides of the transport frame. The push plate is fixedly connected to the telescopic rod of the first cylinder. A conveyor belt is provided on one side of the push plate. The second motor is installed on the top of the conveyor belt. The output shaft of the second motor is connected to the rotating shaft of the conveyor belt through a coupling.

[0008] Furthermore, it also includes a second cylinder, a first clamping block, a clamping plate and a second clamping block. Multiple second cylinders are installed inside the mounting shell. The telescopic rod of the second cylinder is connected to the clamping plate. The mounting shell is provided with multiple first guide grooves. The first clamping block is fixedly connected to the lower side of the clamping plate. The first clamping block slides in the first guide groove. The second clamping block is fixedly connected to the upper side of the clamping plate. The mounting shell is provided with multiple second guide grooves. The second clamping block slides in the second guide groove.

[0009] Furthermore, it also includes an anti-slip rubber pad, and the card board is provided with an anti-slip rubber pad.

[0010] Furthermore, a transparent plate is included, and the front side of the installation shell is provided with a transparent plate.

[0011] Furthermore, a protective shell is included, and the supporting seat is provided with the protective shell.

[0012] Compared with the prior art, the utility model provides a steel rod segmented cutting device with the following beneficial effects: 1. The water inside the installation shell is pumped into the water pipe through the operation of a centrifugal pump, and then sprayed on the blade of the electric saw through the water pipe, thereby cooling the blade, thereby preventing the blade from losing hardness at high temperatures, resulting in reduced cutting efficiency and accelerated blade wear, and also preventing blade deformation caused by high temperature.

[0013] 2. The conveyor belt moves inward and contacts the steel rod. The output shaft of the second motor rotates, driving the rotating shaft of the conveyor belt to rotate and transport the steel rod forward, thereby achieving the purpose of automatic loading.

[0014] 3. Turn on the second cylinder and control the extension of the telescopic rod of the second cylinder to move the push plate inward to limit the steel rod, thereby preventing the steel rod from tilting and affecting the cutting during segmented cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0016] Figure 2 This is a three-dimensional structural cross-sectional view of the filter, centrifugal pump and water pipe of the utility model.

[0017] Figure 3 This is a three-dimensional structural cross-sectional view of the first motor, gear and rack of the utility model.

[0018] Figure 4It is a three-dimensional structural sectional view of the second cylinder, the first clamping block and the second clamping block of the utility model.

[0019] Figure 5 This is a sectional view of the three-dimensional structure of the cylinder, the second motor and the push plate of the utility model.

[0020] Figure 6 It is a sectional view of the three-dimensional structure of the clamping plate, the second clamping block and the anti-slip rubber pad of the utility model.

[0021] The names and serial numbers of the parts in the figure are: 1. Mounting shell, 2. Transport frame, 3. First motor, 4. Gear, 5. Rack, 501, Support seat, 6. Electric saw, 7. Electric steel brush, 8. Filter, 9. Centrifugal pump, 10. Water pipe, 11. First cylinder, 12. Push plate, 13. Second motor, 14. Conveyor belt, 15. Second cylinder, 16. First clamping block, 17. First guide groove, 18. Clamping plate, 19. Second clamping block, 20. Second guide groove, 21. Anti-slip rubber pad, 22. Transparent plate, 23. Protective shell. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1: A steel bar segment cutting device, see Figures 1-5 , including a mounting shell 1, a transport frame 2, a first motor 3, a gear 4, a rack 5, a support base 501, an electric saw 6 and an electric steel brush 7. The rear side of the mounting shell 1 is fixedly connected to the transport frame 2. The first motor 3 is provided inside the mounting shell 1 by bolt connection. The output shaft of the first motor 3 is connected to the gear 4. A rack 5 is slidingly provided inside the mounting shell 1. The rack 5 is meshed with the gear 4. The rack 5 is fixedly connected to the support base 501. The electric saw 6 is rotatably provided on the support base 501. The electric steel brush 7 is provided on the left side of the mounting shell 1. A filter 8 is provided inside the mounting shell 1. The mounting shell 1 A centrifugal pump 9 is provided inside by means of bolt connection, and the centrifugal pump 9 is connected to the filter 8. The filter 8 can filter the water returning to the mounting shell 1, thereby preventing debris from squeezing into the interior of the centrifugal pump 9, and at the same time, the water can be recycled. The centrifugal pump 9 is connected and communicated with a water pipe 10, which extends to the outside of the mounting shell 1. A transparent plate 22 is provided on the front side of the mounting shell 1, and the transparent plate 22 facilitates direct viewing of the water volume inside the mounting shell 1. A protective shell 23 is provided on the support seat 501, and the protective shell 23 protects the motor on the electric saw 6 to prevent cutting debris from entering the interior of the motor.

[0024] When it is necessary to cut the steel rod into sections, first place the steel rod on the transport rack 2, push the steel rod forward to the appropriate position, start the first motor 3 and the electric saw 6, and the output shaft of the first motor 3 rotates to drive the gear 4. Under the meshing action of the gear 4 and the rack 5, the rack 5 moves to the right, causing the support seat 501 and the electric saw 6 to move to the right until the electric saw 6 contacts the steel rod. The electric saw 6 starts to operate and cuts the steel rod into sections. After the section cutting is completed, start the centrifugal pump 9. The centrifugal pump 9 runs to draw water inside the mounting shell 1 into the water pipe 10, and then sprays it on the blade of the electric saw 6 through the water pipe 10, thereby cooling the blade to prevent the blade from losing hardness at high temperature, resulting in a decrease in cutting efficiency and accelerated blade wear. It can also prevent the blade from deforming due to high temperature, affecting cutting accuracy and stability.

[0025] Example 2: Based on Example 1, please refer to Figure 1 、 Figure 4 and Figure 5 A first cylinder 11 is provided on both sides of the transport frame 2 by means of bolt connection. A push plate 12 is fixedly connected to the telescopic rod of the first cylinder 11. A conveyor belt 14 is provided on one side of the push plate 12. A second motor 13 is provided on the top of the conveyor belt 14 by means of bolt connection. The output shaft of the second motor 13 is connected to the rotating shaft of the conveyor belt 14 through a coupling.

[0026] After placing the steel rods on the transport rack 2, start the first cylinder 11 and the second motor 13, control the extension of the telescopic rod of the first cylinder 11, move the push plate 12 inward, and drive the conveyor belt 14 to move inward so that it contacts the steel rods. At this time, the output shaft of the second motor 13 rotates, driving the rotating shaft of the conveyor belt 14 to rotate, and transporting the steel rods forward, thereby achieving the purpose of automatic loading.

[0027] See also Figure 1 、 Figure 4 and Figure 6 Three second cylinders 15 are provided inside the mounting shell 1 by means of bolt connection. The telescopic rod of the second cylinder 15 is connected with a card plate 18. The mounting shell 1 is provided with a plurality of first guide grooves 17. The lower side of the card plate 18 is fixedly connected with a first card block 16. The first card block 16 slides in the first guide groove 17. The upper side of the card plate 18 is fixedly connected with a second card block 19. The mounting shell 1 is provided with a plurality of second guide grooves 20. The second card block 19 slides in the second guide groove 20 and also includes an anti-slip rubber pad 21. The anti-slip rubber pad 21 is provided on the card plate 18. The anti-slip rubber pad 21 increases the friction between the steel rod and the card plate 18, thereby preventing the steel rod from moving.

[0028] After the steel bar is pushed to the appropriate position, the second cylinder 15 is opened, the extension rod of the second cylinder 15 is controlled to be elongated, the push plate 12 is moved inward, the steel bar is limited, and the steel bar is prevented from being lifted to affect cutting during segmented cutting.

[0029] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel rod segment cutting device, comprising a mounting shell (1), a transport frame (2), a first motor (3), a gear (4), a rack (5), a support seat (501), an electric saw (6) and an electric steel brush (7), wherein the rear side of the mounting shell (1) is fixedly connected to the transport frame (2), the first motor (3) is mounted inside the mounting shell (1), the output shaft of the first motor (3) is connected to the gear (4), a rack (5) is slidingly arranged inside the mounting shell (1), the rack (5) is meshed with the gear (4), the rack (5) is fixedly connected to the support seat (501), the support seat (501) is rotatably provided with the electric saw (6), and the left side of the mounting shell (1) is provided with an electric steel brush (7), characterized in that The utility model further comprises a filter (8), a centrifugal pump (9) and a water pipe (10); the filter (8) is arranged inside the installation shell (1); the centrifugal pump (9) is installed inside the installation shell (1); the centrifugal pump (9) is connected to the filter (8); the centrifugal pump (9) is connected to and communicates with the water pipe (10); the water pipe (10) extends to the outside of the installation shell (1).

2. The steel bar segment cutting device according to claim 1, characterized in that: The utility model also includes a first cylinder (11), a push plate (12), a second motor (13) and a conveyor belt (14). The first cylinder (11) is installed on both the left and right sides of the transport frame (2). The push plate (12) is fixedly connected to the telescopic rod of the first cylinder (11). The conveyor belt (14) is provided on one side of the push plate (12). The second motor (13) is installed on the top of the conveyor belt (14). The output shaft of the second motor (13) is connected to the rotating shaft of the conveyor belt (14) through a coupling.

3. The steel bar segment cutting device according to claim 2, characterized in that: The invention also includes a second cylinder (15), a first clamping block (16), a clamping plate (18) and a second clamping block (19); a plurality of second cylinders (15) are installed inside the mounting shell (1); the telescopic rods of the second cylinders (15) are connected to the clamping plate (18); the mounting shell (1) is provided with a plurality of first guide grooves (17); the lower side of the clamping plate (18) is fixedly connected to the first clamping block (16); the first clamping block (16) slides in the first guide groove (17); the upper side of the clamping plate (18) is fixedly connected to the second clamping block (19); the mounting shell (1) is provided with a plurality of second guide grooves (20); the second clamping block (19) slides in the second guide groove (20).

4. The steel bar segment cutting device according to claim 3, characterized in that: It also includes an anti-skid rubber pad (21), and the anti-skid rubber pad (21) is arranged on the card plate (18).

5. The steel bar segment cutting device according to claim 4, characterized in that: It also includes a transparent plate (22), and the front side of the mounting shell (1) is provided with the transparent plate (22).

6. The steel bar segment cutting device according to claim 5, characterized in that: It also includes a protective shell (23), and the supporting seat (501) is provided with the protective shell (23).

Citation Information

Patent Citations

  • Reinforcing bar ball making petal machine for building high -efficient

    CN207479467U