Integrated feeding pipe for cold chamber die casting
By designing a coolant circulation and cooling system with through-hole and circulating tube cavity structures, the problems of deformation and cracking of the material pipe in high-temperature molten metal are solved, production efficiency is improved, usage costs are reduced, and the physical properties of the material pipe are maintained.
Patent Information
- Application Number
- CN202422919245.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing cold chamber die casting material tubes are prone to deformation or cracking after prolonged contact with high-temperature molten metal, making it difficult for the molten metal to flow into the mold cavity. In addition, the traditional cooling chamber design causes the material tube wall to become thinner or difficult to process, increasing the cost of use.
An integrated feed pipe is designed with a through-hole and circulation tube cavity structure. By setting up liquid channels, group channels and series channels, the circulation and cooling of the coolant are realized, which avoids deformation and cracking of the feed pipe and simplifies the processing process.
It effectively prevents deformation and cracking of the material tube, improves production efficiency, reduces use costs, while maintaining the physical properties of the material tube and simplifying processing difficulty.
Smart Images

Figure CN223430937U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of metal die casting, especially relates to a one-piece feeding pipe for cold chamber die casting. BACKGROUND
[0002] Cold chamber die casting is to use the characteristic of metal melting at high temperature, melt metal is injected into the mold through pressure, and the mold and melt metal are rapidly cooled under the action of cooling device, so that the metal is rapidly solidified into shape.
[0003] The feeding pipe is the channel part that the metal liquid first contacts when flowing into the mold cavity from the pressure chamber, and it serves as the starting section of the gating system and plays the role of connecting the die casting machine and the mold cavity.
[0004] The feeding pipe of the prior art has the problems that, when melt metal is introduced into the mold cavity, the feeding pipe is prone to deformation or corrosion due to the high temperature of the melt metal, which leads to the difficulty of melt metal flowing into the mold cavity and the need for frequent maintenance or replacement of the feeding pipe, thereby greatly reducing the production efficiency and production quality.
[0005] Therefore, in actual work, the prior art opens a cooling cavity in the feeding pipe, but the traditional slotting method causes the pipe wall of the feeding pipe to be thinned, resulting in poor physical properties of the feeding pipe, and the opening of a tubular cooling cavity in the feeding pipe has high processing difficulty, resulting in low use cost and long service life of the feeding pipe. UTILITY MODEL CONTENTS
[0006] In order to overcome the poor physical properties of the feeding pipe caused by the traditional slotting method and open a tubular cooling cavity in the feeding pipe, the utility model provides a one-piece feeding pipe for cold chamber die casting.
[0007] The technical scheme is as follows: a one-piece feeding pipe for cold chamber die casting, comprising a feeding pipe, a feeding port, a propelling port and an injection port; the feeding pipe is a hollow pipe with open ends, one end of the feeding pipe is the propelling port, and the other end is the injection port; further comprising a circulating pipe cavity and a plugging head; the feeding pipe wall is provided with a circulating pipe cavity, and the circulating pipe cavity penetrates the pipe wall to form a plurality of penetration holes, and each penetration hole is plugged by a plugging head for preventing the outflow of cooling liquid; wherein the penetration holes include first openings, second openings, third openings and fourth openings; each first opening, second opening, third opening and fourth opening is plugged by a plugging head, and the shape of the plugging head corresponds to the shape of the plugged penetration hole.
[0008] Further, the circulating cavity is composed of several downwardly and upwardly distributed cooling pipelines, and the size of the cooling pipelines is adjusted according to the actual setting position; wherein the cooling pipeline closest to the pushing opening comprises a cooling channel and a connecting channel; two left and right arranged cooling channels are arranged in the wall of the feeding pipe; the two cooling channels are communicated through the connecting channel.
[0009] Further, each cooling channel comprises a liquid channel and an arc channel; the liquid channel is opened in the wall of the feeding pipe, and the liquid channel penetrates the pushing opening end of the feeding pipe, and the penetration hole of the liquid channel is a first opening; the arc channel is opened in the wall of the feeding pipe, and the arc channel is communicated with the liquid channel.
[0010] Further, each arc channel comprises a group connecting channel; the feeding pipe is provided with a plurality of group connecting channels, one end of the group connecting channel penetrates the outer side wall of the feeding pipe to form a second opening, and the number of group connecting channels is set according to the actual opening position; and the adjacent two group connecting channels are communicated with each other; the group connecting channel closest to the liquid channel is communicated with the liquid channel; the two group connecting channels in the front are communicated through the connecting channel, and the connecting channel penetrates the outer side wall of the feeding pipe to form two third openings.
[0011] Further, it further comprises a series channel; from the front to the rear view angle, the liquid channel of the right part of the center line of the feeding pipe is a first liquid flow area; the liquid channel of the left part of the center line of the feeding pipe is a second liquid flow area; all the liquid channels in the first liquid flow area are connected in series through the series channel; all the liquid channels in the second liquid flow area are connected in series through another series channel, and the two series channels penetrate the outer side wall of the feeding pipe, and each forms a fourth opening.
[0012] The utility model has the advantages that: through the arrangement of the liquid channel, the group connecting channel, the connecting channel and the series channel, the problems that the existing technology sets the first example cooling cavity, which can cause the feeding pipe wall to be thinned and the physical properties of the feeding pipe to be deteriorated, are avoided,
[0013] and the problems that the existing technology sets the second example cooling cavity, which has high machining difficulty of the curved part and causes the feeding pipe to have high use cost, are also avoided. DRAWINGS
[0014] Figure 1 It is a structural schematic view of the utility model for a one-piece feeding pipe for cold chamber die casting;
[0015] Figure 2 It is a first kind of partial structural schematic view of the utility model for a one-piece feeding pipe for cold chamber die casting;
[0016] Figure 3 It is a second kind of partial structural schematic view of the utility model for a one-piece feeding pipe for cold chamber die casting;
[0017] Figure 4 This is a schematic diagram of the circulation tube cavity structure disclosed in the utility model of an integrated feed pipe for cold chamber die casting;
[0018] Figure 5 This is a schematic diagram of the cooling pipeline structure disclosed in the utility model of an integrated feed pipe for cold chamber die casting;
[0019] Figure 6 This is a schematic diagram of the partial structure of the cooling pipeline disclosed in the utility model of an integrated feed pipe for cold chamber die casting;
[0020] Figure 7 This is a schematic diagram of the cooling channel structure disclosed in the utility model of an integrated feed pipe for cold chamber die casting;
[0021] Figure 8 This is an exploded view of the circulating tube cavity structure disclosed in the utility model of an integrated feed tube for cold chamber die casting;
[0022] Figure 9 The utility model discloses an integrated feed pipe for cold chamber die casting. Figure 4 A magnified view of area A;
[0023] Figure 10 This is a comparison diagram of the cooling chamber structure in the prior art.
[0024] The names and serial numbers of the parts in the figure are: 1-feed pipe, 2-feed port, 3-propulsion port, 4-injection port, 5-connecting part, 101-liquid channel, 1011-first opening, 102-connecting channel, 1021-second opening, 103-connecting channel, 1301-third opening, 201-series channel, 2011-fourth opening, 301-plugging head, 11-first instance cooling chamber, 12-second instance cooling chamber. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example
[0027] An integrated feed tube for cold chamber die casting, such as Figures 1-10As shown, it comprises a feeding pipe 1, an inlet 2, a pushing port 3 and an injection port 4; the feeding pipe 1 is a hollow pipe with both ends open, one end of the feeding pipe 1 is the pushing port 3, and the other end is the injection port 4;
[0028] It also comprises a circulating lumen and a plugging head 301; the feeding pipe 1 is provided with a circulating lumen, and the circulating lumen penetrates the pipe wall to form a plurality of through holes, and each through hole is plugged by the plugging head 301;
[0029] Each first opening 1011, second opening 1021, third opening 1301 and fourth opening 2011 is plugged by the plugging head 301, and the shape of the plugging head 301 corresponds to the shape of the plugged through hole.
[0030] The circulating lumen is composed of a plurality of cooling pipelines distributed up and down, and the size of the cooling pipeline is adjusted according to the actual setting position;
[0031] The cooling pipeline closest to the pushing port 3 comprises a cooling channel and a connecting channel 103; the feeding pipe 1 wall is provided with two left and right cooling channels; the two cooling channels are connected through the connecting channel 103.
[0032] Each cooling channel comprises a liquid channel 101 and an arc channel; the feeding pipe 1 wall is provided with a liquid channel 101, and the liquid channel 101 penetrates one end of the pushing port 3 of the feeding pipe 1, and the through hole of the liquid channel 101 is the first opening 1011; the feeding pipe 1 wall is provided with an arc channel, and the arc channel is in communication with the liquid channel 101.
[0033] Each arc channel comprises a group connecting channel 102; the feeding pipe 1 is provided with a plurality of group connecting channels 102, one end of the group connecting channel 102 penetrates the outer wall of the feeding pipe 1 to form a second opening 1021, the number of group connecting channels 102 is set according to the actual opening position; and the adjacent two group connecting channels 102 are in communication with each other; the group connecting channel 102 closest to the liquid channel 101 is in communication with the liquid channel 101; the two group connecting channels 102 in the front are connected through the connecting channel 103, and the connecting channel 103 penetrates the outer wall of the feeding pipe 1 to form two third openings 1301.
[0034] It also includes a series channel 201; when viewed from front to back, the liquid channel 101 on the right side of the center line of the feed pipe 1 is the first liquid flow area; the liquid channel 101 on the left side of the center line of the feed pipe 1 is the second liquid flow area; all liquid channels 101 in the first liquid flow area are connected in series through the series channel 201; all liquid channels 101 in the second liquid flow area are connected in series through another series channel 201, and both series channels 201 pass through the outer wall of the feed pipe 1, and each generates a fourth opening 2011.
[0035] Before using the device, remove any one of the plugging heads 301 that blocks the first opening 1011 of the first liquid flow area. The first opening 1011 is the liquid inlet.
[0036] Remove any one of the plugging heads 301 that blocks the first opening 1011 of the second liquid flow area. The first opening 1011 is the liquid outlet.
[0037] Connect the external pump to the liquid inlet, connect the external recovery device to the liquid outlet, then connect the connecting part 5 to the external mold, and insert the external propeller into the propulsion port 3;
[0038] Then, the molten metal is poured from the feed port 2 into the hollow cavity of the feed pipe 1 manually or by machine. Then, the external pusher starts working to press the molten metal from the hollow cavity of the feed pipe 1 into the external mold. In this way, the device realizes the basic work of introducing molten metal.
[0039] At the same time as the molten metal enters the cavity in the feed pipe 1, the external pump starts working to introduce the coolant from the liquid inlet into the corresponding liquid channel 101, and since all the liquid channels 101 in the first liquid flow area are connected in series through the series channel 201, the coolant will pass through the series channel 201 and enter all the liquid channels 101 in the first liquid flow area (for the convenience of description, the coolant in the first liquid flow area is referred to as the "first coolant"). After that, the first coolant in the liquid channel 101 in the first liquid flow area passes through the grouping channel 102 and the connecting channel 103 at the corresponding position and flows into the grouping channel 102 in the second liquid flow area. At this time, the first coolant begins to change to an outflow state (the coolant in the outflow state is referred to as the "second coolant"). After that, the second coolant flows out from the liquid outlet through the grouping channel 102, the liquid channel 101 and the series channel 201 in the second liquid flow area.
[0040] When the coolant flows through the first liquid flow area and the second liquid flow area, it absorbs the heat generated by the device when receiving the molten metal, thereby achieving the cooling work of the device and avoiding the problem of deformation or cracking of the material pipe in the prior art after long-term contact with high-temperature molten metal;
[0041] And through the setting of the group connecting channels 102, it is not necessary to connect each first liquid flow area first opening 1011 with an external pump, and it is not necessary to connect each second liquid flow area first opening 1011 with an external recovery device, thereby greatly reducing the use cost of the device;
[0042] And the liquid channels 101, the group connecting channels 102, the connecting channels 103 and the series connecting channels 201 constituting the circulating cavity of the device can be drilled in the feed pipe 1 through a conventional drilling machine, and the processing mode is very simple, thereby avoiding the problem that the prior art setting of the first example cooling cavity 11 (corresponding to the conventional slotting mode of the prior art) causes the feed pipe wall to be thinned, and the physical properties of the feed pipe to be deteriorated;
[0043] And the problem that the prior art setting of the second example cooling cavity 12 (corresponding to the tubular cooling cavity of the prior art) causes the processing difficulty of the curved part of the second example cooling cavity 12 to be high, and the use cost of the feed pipe to be too high is also avoided.
[0044] The above only describes the preferred embodiments of the present application, and it should be noted that for ordinary skilled persons in the art, some improvements and refinements can be made without departing from the principles of the present application, and these improvements and refinements should also be considered within the protection scope of the present application.
Claims
1. An integrated feed pipe for cold chamber die casting, comprising a feed pipe (1), a feed port (2), a propulsion port (3) and an injection port (4); the feed pipe (1) is a hollow pipe with two openings at both ends, one end of the feed pipe (1) is the propulsion port (3), and the other end is the injection port (4); characterized in that, The invention also includes a circulation lumen and a plugging head (301); the wall of the feed pipe (1) is provided with a circulation lumen, and the circulation lumen penetrates the wall to generate a plurality of through holes, and each through hole is blocked by a plugging head (301) to prevent the coolant from flowing out; wherein the through holes include a first opening (1011), a second opening (1021), a third opening (1301) and a fourth opening (2011); each of the first opening (1011), the second opening (1021), the third opening (1301) and the fourth opening (2011) is blocked by the plugging head (301), and the shape of the plugging head (301) corresponds to the shape of the blocked through hole.
2. The integrated feed pipe for cold chamber die casting according to claim 1, characterized in that: The circulation lumen is composed of a plurality of cooling pipes distributed vertically, and the sizes of the cooling pipes are adjusted according to the actual setting positions; wherein the cooling pipe closest to the propulsion port (3) includes a cooling channel and a connecting channel (103); two cooling channels arranged on the left and right are provided in the wall of the feed pipe (1); the two cooling channels are connected through the connecting channel (103).
3. The integrated feed pipe for cold chamber die casting according to claim 2, characterized in that: Each cooling channel comprises a liquid channel (101) and an arc channel; the feed pipe (1) has a liquid channel (101) formed on its wall, and the liquid channel (101) passes through one end of the propulsion port (3) of the feed pipe (1), and the through hole of the liquid channel (101) is a first opening (1011); the feed pipe (1) has an arc channel formed on its wall, and the arc channel is in communication with the liquid channel (101).
4. The integrated feed pipe for cold chamber die casting according to claim 3, characterized in that: Each arc channel includes a connecting channel (102); the feed pipe (1) is provided with a plurality of connecting channels (102), and one end of the connecting channel (102) penetrates the outer wall of the feed pipe (1) to generate a second opening (1021), and the number of the connecting channels (102) is set according to the actual opening position; and two adjacent connecting channels (102) are connected to each other; the connecting channel (102) closest to the liquid channel (101) is connected to the liquid channel (101); the two frontmost connecting channels (102) are connected through a connecting channel (103), and the connecting channel (103) penetrates the outer wall of the feed pipe (1) to generate two third openings (1301).
5. The integrated feed pipe for cold chamber die casting according to claim 4, characterized in that: The invention also includes a series channel (201); when viewed from the front to the back, the liquid channel (101) on the right side of the center line of the feed pipe (1) is the first liquid flow area; the liquid channel (101) on the left side of the center line of the feed pipe (1) is the second liquid flow area; all the liquid channels (101) in the first liquid flow area are connected in series through the series channel (201); all the liquid channels (101) in the second liquid flow area are connected in series through another series channel (201), and both series channels (201) penetrate the outer wall of the feed pipe (1), and each generates a fourth opening (2011).