Carbon ash collecting device of DPF pneumatic purging and cleaning equipment
By designing a carbon ash collection device for DPF pneumatic blowing and cleaning equipment and utilizing a combination of a blower and an air nozzle, efficient collection and purification of carbon ash in the air is achieved, solving the problems of unstable carbon ash collection and air pollution in the existing technology and improving the cleaning effect.
Patent Information
- Application Number
- CN202422764650.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing DPF pneumatic purging cleaning equipment is unstable in the carbon ash collection process and easily causes air pollution. The existing device is difficult to effectively collect and process the carbon ash in the purge space.
A carbon ash collection device for DPF pneumatic purging cleaning equipment is designed, which includes a box, a fan, a filter and a carbon ash collection assembly. The fan draws air through the filter to purify the carbon ash in the air, and blows off the carbon particles attached to the carbon ash on the side wall of the filter through the jet nozzle. The carbon ash collection device impacts the side wall of the filter through the jet nozzle, and the attached carbon ash is blown off and enters the collection assembly.
It achieves efficient collection of carbon ash, avoids air pollution, improves cleaning effect, and ensures air purification effect.
Smart Images

Figure CN223439459U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to diesel particulate filter technical field, concretely relates to a carbon ash collecting device of DPF pneumatic purging cleaning equipment. BACKGROUND
[0002] With the development of global e-commerce, logistics transportation as the bridge connecting producers and consumers, its development is increasingly rapid, and highway transportation and sea transportation as its main transportation mode, the development is more rapid, and the truck and ship using diesel as fuel are the main force of transportation. Diesel particulate filter (DPF) is a device installed in the exhaust system of diesel engine, which is used to capture and reduce the particulate emission in the exhaust of engine, and needs to be cleaned and regenerated regularly to adapt to the increasingly stringent environmental regulations. And pneumatic purging cleaning is one of the main methods of cleaning and regeneration.
[0003] The pneumatic purging cleaning of DPF is to place DPF in a relatively closed purging cavity space, use high-pressure air to blow out the carbon ash particles in each DPF micropore along the micropore channel in reverse, so as to achieve the cleaning and regeneration of DPF. The carbon ash particles blown out in this space will pollute the atmosphere if directly discharged into the atmosphere, and will cause respiratory diseases if inhaled by human body, so the device must be used to collect and concentrate the treatment.
[0004] Example one, use the dust collector to suck the carbon ash diffused in the purging space into the dust collector, this structure is simple, the cost is also not high, but the effect is very unsatisfactory, the negative pressure provided by the dust collector itself is not high, the pipeline is small, which leads to that the carbon ash in the space cannot be timely extracted and also cannot be extracted completely, and there will be more carbon ash diffused in the purging space after opening the equipment door after purging.
[0005] Example two, use the negative pressure fan to provide negative pressure, filter through the filter, the carbon ash adheres to the outer surface of the filter element, the relatively clean air is discharged to the fan cavity through the fan outlet, and becomes clean air after further filtering through the high-efficiency filter and is discharged into the atmosphere. The carbon ash adhering to the outer surface of the filter element is separated from the adhering surface by high-pressure air blowing or vibration of the vibration motor, and naturally settles into the carbon ash collecting container below the filter element, and the carbon ash collecting effect is unstable.
[0006] Therefore, it is necessary to provide a novel carbon ash collecting device of DPF pneumatic purging cleaning equipment to overcome the above defects. UTILITY MODEL CONTENTS
[0007] The utility model discloses a carbon ash collecting device of DPF pneumatic purging cleaning equipment, after the airflow enters the filter, the fan is entered again, and the air outside the box is discharged, which plays the role of air purification and avoids air pollution.
[0008] In order to achieve the above object, the technical scheme of the utility model provides a carbon ash collecting device of a DPF pneumatic blowing cleaning equipment, which comprises: a box body, the box body has a containing cavity and a blowing cavity, the containing cavity is communicated with the blowing cavity, and the blowing cavity is communicated with the outside of the box body;
[0009] a fan, which is installed in the containing cavity and communicated with the outside of the box body;
[0010] a filter, which is installed in the containing cavity and located below the containing cavity;
[0011] a carbon ash collecting assembly, which is installed in the containing cavity and located below the filter.
[0012] Preferably, the fan has an air inlet and an air outlet, the air inlet is distributed close to the top end of the filter, and the air outlet is communicated with the outside of the box body.
[0013] Preferably, an upper air duct and a lower air duct are arranged at the joint of the containing cavity and the blowing cavity, and the containing cavity can be communicated with the blowing cavity through the upper air duct and the lower air duct.
[0014] Preferably, the carbon ash collecting assembly comprises an ash collecting hopper and an ash receiving barrel, the ash collecting hopper is installed below the filter, and the ash receiving barrel is connected with the bottom of the ash collecting hopper.
[0015] Preferably, the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment further comprises a jet nozzle, the jet nozzle is installed in the containing cavity and distributed adjacent to the filter, and the jet nozzle is connected with an air pipe.
[0016] Preferably, the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment further comprises an ash receiving barrel height adjusting mechanism, the ash receiving barrel height adjusting mechanism comprises a base frame, a movable rod and a connecting rod, the top end of the movable rod is hinged to the base frame, the bottom end of the movable rod is hinged to the bottom wall of the containing cavity, one end of the connecting rod is provided with a strip-shaped hole, the end of the base frame is formed with a clamping pin, the connecting rod is hinged to the side wall of the containing cavity, and the strip-shaped hole of the connecting rod is sleeved on the clamping pin.
[0017] Compared with the prior art, the beneficial effects are that: after the airflow enters the filter, the airflow enters the fan and is discharged from the fan into the air outside the box body, which plays an air purification role, avoids causing air pollution, and the jet nozzle is arranged, the air pipe supplies air to the jet nozzle, the jet nozzle blows out the gas to quickly impact on the side wall of the filter, blows off the carbon ash attached to the outer wall of the filter, and further cleans away the carbon ash. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the premise of the drawings.
[0019] Figure 1 The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided.
[0020] Figure 2 The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided. Figure 1 The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided.
[0021] Figure 3 The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided. Figure 2 The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided.
[0022] The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and beneficial technical effects of the present application more clear, the following will further describe the present application in combination with the drawings and specific embodiments. It should be understood that the specific embodiments described in the specification are only for the purpose of explaining the present application, and are not intended to limit the present application.
[0024] The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided. Figures 1 to 3 The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided.
[0025] The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided.
[0026] The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided.
[0027] The structure schematic diagram of the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment is provided.
[0028] The fan 2 sucks the air flow to form the air flow to sweep the gas in the sweeping cavity 12 into the containing cavity 11, the carbon ash particles diffused in the sweeping cavity 12 are sucked into the containing cavity 11, the air flow enters the filter 3, the carbon ash particles in the air flow are blocked by the filter 3 and adhere to the outer wall of the filter 3, the air flow enters the filter 3 and then enters the fan 2, and then is discharged into the air outside the box 1 through the fan 2, so that the air purification effect is achieved, and air pollution is avoided.
[0029] In a preferred embodiment, the fan 2 has an air inlet 21 and an air outlet 22, the air inlet 21 is distributed close to the top end of the filter 3, and the air outlet 22 is in communication with the outside of the box 1. In this way, the fan 2 can suck the air in the filter 3, the air flow enters the filter 3 and then enters the fan 2, and then is discharged into the air outside the box 1 through the air outlet 22 of the fan 2.
[0030] In a preferred embodiment, the containing cavity 11 is provided with an upper air duct 13 and a lower air duct 14 at the connection with the sweeping cavity 12, the containing cavity 11 can communicate with the sweeping cavity 12 through the upper air duct 13 and the lower air duct 14, so that the air in the sweeping cavity 12 can flow with the air in the containing cavity 11.
[0031] In a preferred embodiment, the carbon ash collecting assembly 4 includes a carbon ash collecting hopper 41 and a carbon ash collecting barrel 42, the carbon ash collecting hopper 41 is installed below the filter 3, and the carbon ash collecting barrel 42 is connected with the bottom of the carbon ash collecting hopper 41. In this way, the carbon ash particles in the air flow in the containing cavity 11 can be collected and gathered into the carbon ash collecting barrel 42 through the carbon ash collecting hopper 41.
[0032] In a preferred embodiment, the carbon ash collecting device of the DPF pneumatic sweeping and cleaning equipment further includes a jet nozzle 5, the jet nozzle 5 is installed in the containing cavity 11 and is distributed adjacent to the filter 3, the jet nozzle 5 is connected with a gas pipe, and the gas supply of the gas pipe is controlled by a solenoid valve.
[0033] When the fan 2 stops working, the gas pipe supplies gas to the jet nozzle 5 after the solenoid valve is opened, the jet nozzle 5 blows out gas to quickly impact on the side wall of the filter 3, and the carbon ash adhered to the outer wall of the filter 3 is blown off; on the contrary, when the solenoid valve is closed, the gas pipe stops supplying gas to the jet nozzle 5, and the jet nozzle 5 cannot blow out gas.
[0034] In a preferred embodiment, the carbon ash collecting device of the DPF pneumatic blowing cleaning equipment further comprises an ash bucket height adjusting mechanism 6, the ash bucket height adjusting mechanism 6 comprises a bottom frame 61, a movable rod 62 and a V-shaped connecting rod 63, the top end of the movable rod 62 is hinged to the bottom frame 61, the bottom end of the movable rod 62 is hinged to the bottom wall of the accommodating cavity 11, one end of the connecting rod 63 is provided with a strip-shaped hole 631, the end of the bottom frame 61 is formed with a clamping pin 611, the connecting rod 63 is hinged to the side wall of the accommodating cavity 11, and the strip-shaped hole 631 of the connecting rod 63 is sleeved on the clamping pin 611.
[0035] Therefore, the force is applied to the connecting rod 63 to change the angle of the connecting rod 63, one end of the strip-shaped hole 631 of the connecting rod 63 abuts against the clamping pin 611 to drive the bottom frame 61 to move, at this time, the movable rod 62 is tilted down, and the height of the bottom frame 61 is lowered, so that the ash bucket 42 on the bottom frame 61 is removed, and the carbon ash in the ash bucket 42 is cleaned.
[0036] The utility model is not limited to the description in the specification and the embodiment, therefore, other advantages and modifications can be easily realized by those skilled in the art, and the utility model is not limited to specific details, representative equipment and the drawing examples shown and described here, without departing from the general concept and the scope defined by the claims and the equivalent range.
Claims
1. A carbon ash collection device for a DPF pneumatic purging cleaning device, characterized in that: include: A box body (1), the box body (1) having a receiving chamber (11) and a purge chamber (12), the receiving chamber (11) being in communication with the purge chamber (12), and the purge chamber (12) being in communication with the outside of the box body (1); A fan (2), the fan (2) being installed in the receiving chamber (11) and communicating with the outside of the box (1); A filter (3), the filter (3) being installed in the receiving cavity (11) and located below the receiving cavity (11); A carbon ash collecting assembly (4) is installed in the receiving cavity (11) and is located below the filter (3).
2. The carbon ash collecting device of the DPF pneumatic purging cleaning equipment according to claim 1, characterized in that: The fan (2) has an air inlet (21) and an air outlet (22), wherein the air inlet (21) is located near the top of the filter (3), and the air outlet (22) is connected to the outside of the box (1).
3. The carbon ash collecting device of the DPF pneumatic purging cleaning equipment according to claim 1, characterized in that: An upper air duct (13) and a lower air duct (14) are provided at the connection between the receiving chamber (11) and the purge chamber (12); the receiving chamber (11) can be communicated with the purge chamber (12) through the upper air duct (13) and the lower air duct (14).
4. The carbon ash collecting device of the DPF pneumatic purging cleaning equipment according to claim 1, characterized in that: The carbon ash collection assembly (4) comprises an ash collecting hopper (41) and an ash receiving barrel (42); the ash collecting hopper (41) is installed below the filter (3); and the ash receiving barrel (42) is connected to the bottom of the ash collecting hopper (41).
5. The carbon ash collecting device of the DPF pneumatic purging cleaning equipment according to claim 1, characterized in that: The carbon ash collecting device of the DPF pneumatic purging cleaning equipment further comprises an air nozzle (5), the air nozzle (5) being installed in the receiving cavity (11) and distributed adjacent to the filter (3), and the air nozzle (5) being externally connected to an air pipe.
6. The carbon ash collecting device of the DPF pneumatic purging cleaning equipment according to claim 1, characterized in that: The carbon ash collecting device of the DPF pneumatic purging cleaning equipment also includes an ash bucket height adjustment mechanism (6), and the ash bucket height adjustment mechanism (6) includes a base frame (61), a movable rod (62) and a connecting rod (63), the top end of the movable rod (62) is hinged to the base frame (61), the bottom end of the movable rod (62) is hinged to the bottom wall of the receiving chamber (11), one end of the connecting rod (63) is provided with a strip hole (631), the end of the base frame (61) is formed with a bayonet (611), the connecting rod (63) is hinged to the side wall of the receiving chamber (11), and the strip hole (631) of the connecting rod (63) is sleeved on the bayonet (611).