Silicone rubber material kneading device
By combining Z-shaped blades and spiral blades, the safety hazards of the tipping discharge of silicone rubber kneaders are solved, achieving a safe and efficient discharge process and improving the safety of silicone rubber processing and the stability of the equipment.
Patent Information
- Application Number
- CN202423005885.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing silicone rubber kneaders pose significant safety hazards during the discharge process, especially the tipping bucket discharge method, which is prone to causing safety accidents.
The Z-type paddle kneading device is combined with a spiral blade conveying system. The movement of the bottom baffle of the material box and the rotation of the spiral blade are controlled by the drive motor to achieve a non-tipping discharge process, avoiding silicone rubber residue and improving discharge safety.
It effectively avoids the safety hazards of tipping bucket discharge, ensures the safety and efficiency of silicone rubber processing, reduces equipment layout area, and improves discharge stability and efficiency.
Smart Images

Figure CN223456271U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of silicone rubber processing, more particularly to a silicone rubber material kneading device. BACKGROUND
[0002] Silicone rubber is a kind of high polymer whose main chain is alternately composed of silicon and oxygen atoms, and silicon atoms are usually connected with two organic groups. It has excellent high and low temperature resistance, good electrical insulation, excellent weather resistance and physiological inertia, and is widely used in many fields such as aerospace, electronics, medical health, automobile industry, etc.
[0003] Silicone rubber needs to be kneaded in the production process, because its performance depends on the uniform mixing of raw rubber and various additives such as vulcanizing agent, reinforcing agent and filler. Through kneading, each component can be fully dispersed to form a uniform system in microcosm, so as to ensure that the silicone rubber products meet the expected requirements in terms of physical properties, chemical properties and processing properties. However, the existing silicone rubber kneader has the following problems: most of the existing silicone rubber kneaders adopt the way of hopper discharge, which has great safety hazards. Whether it is the structural strength of the silicone rubber kneader itself or the manual assistance of silicone rubber discharge, the hopper discharge is prone to cause safety accidents. In view of this, we propose a silicone rubber material kneading device. UTILITY MODEL CONTENTS
[0004] The utility model aims at overcoming the defects of prior art, adapting to the actual needs, and providing a silicone rubber material kneading device to solve the technical problem of great safety hazards in hopper discharge after silicone rubber kneading and processing.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a silicone rubber material kneading device, comprising a base, a mixing mechanism is arranged on one end of the upper surface of the base through a fixed seat A, a discharging mechanism is arranged on the lower surface of the mixing mechanism, and a driving mechanism is arranged on the other end of the upper surface of the base through a fixed seat B.
[0006] The mixing mechanism comprises a material box, two Z-shaped paddles are arranged in the material box in a symmetrical manner, the two Z-shaped paddles are rotatably connected to the two side walls of the material box through connecting shafts, a slot is arranged on the lower surface of the material box, a baffle is inserted into the slot, a protruding block is arranged on the upper surface of the baffle, a plurality of gear teeth are arranged on one side of the baffle along a straight line at intervals, and a roller is arranged on the other side of the baffle.
[0007] Preferably, the discharging mechanism comprises a barrel, a spiral blade and an extrusion head, the spiral blade is rotatably installed in the barrel through a central shaft, the central shaft is fixed at both ends of the barrel through bearing seats, the extrusion head is arranged on one side of the barrel, a driving motor A is arranged on the outer side wall of the barrel, and the output end of the driving motor A is fixed with a gear in meshing connection with a gear tooth.
[0008] Preferably, the driving mechanism comprises two driving motors B and one driving motor C, both the two driving motors B and the driving motor C are fixed on the fixed seat B through motor mounting seats, the output ends of the two driving motors B are connected with one ends of the connecting shafts of the two Z-shaped paddles respectively, and the output end of the driving motor C is connected with one end of the central shaft of the spiral blade.
[0009] Preferably, the material box is rotatably installed with a box cover through a hinge.
[0010] Preferably, the gap between the edge of the Z-shaped paddle and the inner wall of the material box is between 5-10mm.
[0011] Preferably, the protruding block is in the shape of a middle protrusion and two symmetric arc-shaped bevels.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] 1. The utility model discloses a driving motor A rotating gear engages gear tooth to make the baffle at the bottom end of the material box move away, so that the silicon rubber falls into the barrel, and the rotating spiral blade transports it away, avoiding the use of a dump truck type discharging, and reducing the safety hazard of silicon rubber production.
[0014] 2. The barrel and the spiral blade cooperate to make the baffle move out of the slot, and the processed silicon rubber in the material box falls into the barrel and is extruded and transported away, achieving the effect of spiral conveying and discharging to reduce the residual material in the material box. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a front view appearance structure schematic diagram of the utility model;
[0016] Figure 2 It is a rear view appearance structure schematic diagram of the utility model;
[0017] Figure 3 It is the mixing mechanism overhead structure schematic view of the utility model;
[0018] Figure 4 It is the mixing mechanism cut open structure schematic view of the utility model;
[0019] Figure 5 It is the baffle drawing-out structure schematic view of the utility model;
[0020] Figure 6 It is the material discharging mechanism overhead structure schematic view of the utility model;
[0021] Figure 7 It is the drive mechanism structure schematic view of the utility model;
[0022] Figure 8 It is the gear and the gear tooth meshing structure schematic view of the utility model.
[0023] Mark explanation in drawing:
[0024] 1, base, 2, mixing mechanism, 201, material box, 202, Z-shaped paddle, 203, connecting shaft, 204, slot, 205, baffle, 206, lug, 207, gear tooth, 208, roller, 209, box cover, 3, material discharging mechanism, 301, barrel, 302, spiral blade, 303, extrusion head, 304, center shaft, 305, drive motor A, 306, gear, 4, drive mechanism, 401, drive motor B, 402, drive motor C. Specific implementation
[0025] As Figures 1 to 8 The utility model relates to a kind of kneading device of silicone rubber material, including base 1, the upper surface one end of base 1 is arranged with mixing mechanism 2 by fixed seat A, the lower surface of mixing mechanism 2 is arranged with material discharging mechanism 3, the upper surface other end of base 1 is arranged with drive mechanism 4 by fixed seat B.
[0026] The mixing mechanism 2 comprises a material box 201, two Z-shaped paddles 202 are arranged in the material box 201 in a symmetrical mechanism, the two Z-shaped paddles 202 are rotatably connected with the two side walls of the material box 201 through connecting shafts 203, the lower surface of the material box 201 is provided with a slot 204, a baffle 205 is inserted into the slot 204, the upper surface of the baffle 205 is provided with a protruding block 206, a plurality of gear teeth 207 are arranged on one side of the baffle 205 in a straight line at intervals, and a roller 208 is arranged on the other side of the baffle 205. The Z-shaped paddle 202 is arranged, so that the silicone rubber material poured into the material box 201 can be kneaded, the rotating kneading effect is achieved, the bottom end of the material box 201 can be shielded through cooperation of the slot 204 and the baffle 205, the effect that the unprocessed silicone rubber material in the material box 201 is prevented from falling into the barrel 301 is achieved, and the installation of the roller 208 supports one side of the baffle 205 when the gear 306 meshes with the gear teeth 207 to move the baffle 205, the effect that the movement of the baffle 205 is stabilized and the baffle 205 is prevented from being completely pulled out of the slot 204 is achieved.
[0027] In the embodiment of the utility model, the discharging mechanism 3 comprises a barrel 301, a spiral blade 302 and an extrusion head 303, the spiral blade 302 is rotatably installed in the barrel 301 through a center shaft 304, the two ends of the center shaft 304 are fixed in the two ends of the barrel 301 through bearing seats, the extrusion head 303 is arranged on one side of the barrel 301, a driving motor A 305 is arranged on the outer side wall of the barrel 301, a gear 306 is fixed on the output end of the driving motor A 305, and the gear 306 is meshed with the gear teeth 207. The barrel 301 and the spiral blade 302 are matched, so that the processed silicone rubber in the material box 201 falls into the barrel 301 and is spirally extruded and conveyed after the baffle 205 is pulled out of the slot 204, the effect that the spiral conveying and discharging reduce the residual material in the material box 201 is achieved, the silicone rubber conveyed by the spiral blade 302 can be discharged to the outside through the extrusion head 303, the discharging position is provided, the gear 306 can be rotated through the installation of the driving motor A 305, the effect that power is output is achieved, the baffle 205 can be moved in the slot 204 through cooperation of the gear 306 and the gear teeth 207, and the effect that the baffle 205 is meshed and moved is achieved.
[0028] In the embodiment of the utility model, drive mechanism 4 includes two drive motors B401 and a drive motor C402, two drive motors B401 and a drive motor C402 all are fixed on fixed base B through motor mounting seat, two drive motor B401 output end is connected with two Z type paddle 202's connecting shaft 203 one end respectively, drive motor C402 output end is connected with helical blade 302's center axis 304 one end, the utility model discloses a drive motor B401 and the cooperation of connecting shaft 203 makes two Z type paddle 202 can rotate in material box 201, reaches the effect of power output, through the cooperation of drive motor C402 and center axis 304, makes helical blade 302 can rotate in cylinder body 301, reaches the effect of power output.
[0029] In the embodiment of the utility model, the box cover 209 is installed on the material box 201 through the hinge. The box cover 209 installation of the utility model makes the silicon rubber material form a closed space in the material box 201 during kneading processing, avoiding the silicon rubber material from running out during kneading processing.
[0030] In the embodiment of the utility model, the gap between the edge of the Z-shaped paddle 202 and the inner wall of the material box 201 is between 5-10mm. The gap between the inner wall of the material box 201 and the Z-shaped paddle 202 is between 5-10mm, which is convenient for the silicon rubber material to be fully stirred and kneaded in the material box 201, avoiding the silicon rubber material from being stuck.
[0031] In the embodiment of the utility model, the convex block 206 is in the form of a middle protrusion and two sides of symmetrical arc bevel. The convex block 206 of the utility model is in the form of a middle protrusion and two sides of symmetrical arc bevel structure design is to match with the arc shape of the bottom end of the material box 201, forming two kneading cavities, so that the silicon rubber material moves along the arc when the Z-shaped paddle 202 rotates, continuously being kneaded by the Z-shaped paddle 202, avoiding the silicon rubber material from moving to the middle of the material box 201 and being unable to be kneaded by the Z-shaped paddle 202.
[0032] Working principle: the embodiment provides a kind of kneading device of silicone rubber material, when using, staff needs to be connected to the power supply of the utility model first, the operation of the utility model is controlled by control panel, staff pours the silicone rubber material to be kneaded into the inside of material box 201, after pouring, staff flips and closes box cover 209, and is fixed closed using lock catch, at this time, staff controls driving motor B401 rotating output end connection connecting shaft 203, connecting shaft 203 will be rotated with Z type paddle 202 in material box 201, and then the silicone rubber material in material box 201 is kneaded, after kneading, staff controls driving motor A305 and operates, driving motor A305 rotates the gear 306 fixed on output end, rotating gear 306 will engage the surface gear 207, gear 207 is engaged after will be taken out from the slot 204 with baffle 205, but will not be completely taken out, its baffle 205 will be limited by roller 208 So one end will be left in slot 204, prevent completely taking out, after baffle 205 moves, the silicone rubber that has been kneaded in its material box 201 will fall into the cylinder 301, at this time, staff controls driving motor C402 rotating output end connection center shaft 304, center shaft 304 will be rotated with spiral blade 302 in cylinder 301, and then the silicone rubber that falls into cylinder 301 is spirally extruded and conveyed to extrusion head 303, and is discharged by extrusion head 303.
[0033] The embodiment of the utility model discloses the preferable embodiment, but is not limited to this, the ordinary skill in the art, the spirit of the utility model is easily understood according to the above-mentioned embodiment, and different induction and change are made, but as long as not departing from the spirit of the utility model, all are within the protection scope of the utility model.
Claims
1. A kneading device for silicone rubber material comprising a base (1), characterised in that: The bottom base (1) upper surface one end is arranged with mixing mechanism (2) through fixed seat A, the mixing mechanism (2) lower surface is arranged with discharge mechanism (3), the bottom base (1) upper surface other end is arranged with drive mechanism (4) through fixed seat B; The mixing mechanism (2) includes a material box (201), two Z-shaped paddles (202) are arranged in the material box (201) in a symmetrical mechanism, the two Z-shaped paddles (202) are rotatably connected to the two side walls of the material box (201) through a connecting shaft (203), a slot (204) is arranged on the lower surface of the material box (201), a baffle (205) is inserted into the slot (204), a protrusion (206) is arranged on the upper surface of the baffle (205), a plurality of gear teeth (207) are arranged on one side of the baffle (205) in a straight line at intervals, and a roller (208) is arranged on the other side of the baffle (205).
2. A silicone rubber material kneading device according to claim 1, characterized by: The discharge mechanism (3) includes a cylinder (301), a spiral blade (302) and an extrusion head (303), the spiral blade (302) is rotatably installed in the cylinder (301) through a center shaft (304), the center shaft (304) is fixed at both ends of the cylinder (301) through a bearing seat, the extrusion head (303) is arranged on one side of the cylinder (301), a drive motor A (305) is arranged on the outer side wall of the cylinder (301), a gear (306) is fixed on the output end of the drive motor A (305), and the gear (306) is meshed and connected with the gear teeth (207).
3. A silicone rubber material kneading device according to claim 2, characterized by: The drive mechanism (4) includes two drive motors B (401) and one drive motor C (402), the two drive motors B (401) and the drive motor C (402) are fixed on the fixed seat B through a motor mounting seat, the output ends of the two drive motors B (401) are respectively connected to one end of the connecting shaft (203) of the two Z-shaped paddles (202), and the output end of the drive motor C (402) is connected to one end of the center shaft (304) of the spiral blade (302).
4. A silicone rubber material kneading device according to claim 3, characterized by: The material box (201) is rotatably installed with a box cover (209) through a hinge.
5. A silicone rubber material kneading device according to claim 4, characterized in that: The gap between the edge of the Z-shaped paddle (202) and the inner wall of the material box (201) is between 5-10mm.
6. A silicone rubber material kneading device according to claim 5, characterized by: The protrusion (206) is in the shape of a protrusion in the middle and an arc-shaped bevel on both sides.