Visual inspection mechanism for IP front wall assembly of automobile instrument panel
By designing a visual inspection mechanism for the IP front panel assembly of the automobile instrument panel and adopting a combination of multiple cameras and printers, the problem of lack of comprehensive visual inspection of the front panel of the instrument panel was solved, and product quality and qualification rate were improved.
Patent Information
- Application Number
- CN202422629019.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing technology lacks comprehensive visual inspection equipment for the front of the automobile instrument panel, resulting in the inability to guarantee the quality of the product after production and reducing the pass rate.
A visual inspection mechanism for the IP front panel assembly of an automobile instrument panel was designed. Multiple cameras and printers were used to capture photos of the upper and lower surfaces of the workpiece from different angles. Combined with industrial computer analysis and display of the results on a monitor, all-round visual inspection was achieved, and the inspection results were output through an alarm and printer.
It realizes all-round visual inspection of workpieces, improves the quality and pass rate of post-production products, and enhances the comprehensiveness and accuracy of inspection.
Smart Images

Figure CN223461491U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automobile instrument panel detection technical field especially, relates to a kind of automobile instrument panel IP front wall assembly visual inspection mechanism. BACKGROUND
[0002] Automobile instrument panel is the device reflecting the working condition of each system of automobile, usually including speedometer, tachometer, oil pressure gauge, water temperature gauge, fuel gauge, charging table etc., the instrument of different automobile can be different, but the routine instrument of most automobiles includes these.
[0003] In prior art, automobile instrument panel is mainly divided into three types of hard plastic instrument panel, semi-hard plastic instrument panel and soft instrument panel, and automobile instrument panel production line usually includes injection molding machine, foaming machine, cutting equipment, welding equipment and assembly line and other equipment.
[0004] But at present, there is no equipment for comprehensive visual inspection of instrument panel front wall, which cannot guarantee the quality of instrument panel after production, thereby reducing the qualified rate of product. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of automobile instrument panel IP front wall assembly visual inspection mechanism, solve the problem that there is no equipment for comprehensive visual inspection of instrument panel front wall in prior art, which cannot guarantee the quality of instrument panel after production, thereby reducing the qualified rate of product.
[0006] To achieve the above-mentioned purpose, the utility model provides a kind of automobile instrument panel IP front wall assembly visual inspection mechanism, including frame, multiple tire membranes, bearing plate, support frame, two printers, multiple first cameras, multiple second cameras, first start button, second start button, emergency stop button, two connecting rods and display, the bearing plate has opening on it, the bearing plate is bolted with the frame and located in the inside of the frame, multiple tire membranes are respectively arranged on the upper end of the bearing plate, the support frame is arranged on the right side of the frame, two printers are respectively arranged on the support frame, multiple first cameras are respectively fixedly connected with the inner top wall of the frame, multiple second cameras are respectively fixedly connected with the inner bottom wall of the frame, the first start button is fixedly connected with the front end of the frame, the second start button and the emergency stop button are respectively fixedly connected with the front end of the frame, and the left end of the second start button and the emergency stop button is fixedly connected, one end of two connecting rods is respectively fixedly connected with the inner top wall of the frame, and the other end of two connecting rods is respectively fixedly connected with the display.
[0007] The automobile instrument panel IP front wall assembly visual detection mechanism further comprises a plurality of first moving wheels and a plurality of second moving wheels, the plurality of first moving wheels are rotationally connected with the rack and are respectively arranged at the bottom of the rack, and the plurality of second moving wheels are rotationally connected with the support frame and are respectively arranged at the bottom of the support frame.
[0008] The automobile instrument panel IP front wall assembly visual detection mechanism further comprises an industrial computer and an alarm, the industrial computer is arranged on the left inner wall of the rack, and the alarm is fixedly connected with the rack and located at the upper right end of the rack.
[0009] The right side of the rack is provided with a power switch and a multifunctional instrument.
[0010] The automobile instrument panel IP front wall assembly visual detection mechanism further comprises a plurality of first door plates and a plurality of second door plates, the plurality of first door plates are rotationally connected with the front end and the rear end of the rack, and the plurality of second door plates are rotationally connected with the rear end of the rack and are respectively arranged above the plurality of first door plates.
[0011] The automobile instrument panel IP front wall assembly visual detection mechanism has the advantages that the power distribution board is arranged in the rack, the first starting button, the second starting button, the emergency stop button and the display are electrically connected with the power distribution board, the workpiece is placed on the plurality of tire membranes, then the first starting button and the second starting button are started, the plurality of first cameras are used for photographing detection through the first starting button, the plurality of second cameras are used for photographing detection through the second starting button, then the detection result is output on the display, if the workpiece detection is qualified, the data information is printed out through the printer, then the workpiece is taken out, the printer has two, the lower one is a backup printer, the plurality of first cameras shoot the upper surfaces of the workpieces, the plurality of second cameras shoot the lower surfaces of the workpieces through the openings, the device can shoot multiple photos of different parts of the workpiece through the plurality of first cameras and the plurality of second cameras, thereby the workpiece can be comprehensively visually detected, the quality of the workpiece after production is improved, and the qualified rate is improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced.
[0013] Figure 1 It is a whole structure schematic view of the utility model.
[0014] Figure 2 It is a local structure schematic view of the utility model.
[0015] Figure 3 is a partial front view of the utility model.
[0016] Figure 4 is a whole side view of the utility model.
[0017] 1-frame, 2-tire membrane, 3-bearing plate, 4-support frame, 5-printer, 6-first camera, 7-second camera, 8-first start button, 9-second start button, 10-emergency stop button, 11-connecting rod, 12-display, 13-opening, 14-first moving wheel, 15-second moving wheel, 16-industrial computer, 17-alarm, 18-power switch, 19-multifunctional instrument, 20-first door plate, 21-second door plate. DETAILED DESCRIPTION
[0018] The embodiments of the utility model are described in detail below, the examples of the embodiments are shown in the drawings, the embodiments described below are exemplary, and are intended to explain the utility model, and can not be understood as the limitation of the utility model.
[0019] Please refer to Figures 1 to 4 , wherein, Figure 1 is the whole structure schematic view of the utility model, Figure 2 is the partial structure schematic view of the utility model, Figure 3 is a partial front view of the utility model, Figure 4 is a whole side view of the utility model.
[0020] The utility model provides a kind of automobile instrument panel IP front wall assembly visual inspection mechanism, including frame 1, multiple tire membranes 2, bearing plate 3, support frame 4, two printers 5, multiple first cameras 6, multiple second cameras 7, first start button 8, second start button 9, emergency stop button 10, two connecting rods 11 and display 12, the bearing plate 3 has opening 13 on, the bearing plate 3 with the frame 1 bolt connection, and located in the inside of the frame 1, multiple the tire membrane 2 is respectively arranged in the upper end of the bearing plate 3, the support frame 4 is arranged in the right side of the frame 1, two the printer 5 is respectively arranged in the support frame 4, multiple the first camera 6 is respectively with the inner top wall of the frame 1 fixed connection, multiple the second camera 7 is respectively with the inner bottom wall of the frame 1 fixed connection, the first start button 8 with the front end of the frame 1 fixed connection, the second start button 9 and the emergency stop button 10 are respectively with the front end of the frame 1 fixed connection, and the second start button 9 with the left end of the emergency stop button 10 fixed connection, one end of two the connecting rod 11 is respectively with the inner top wall of the frame 1 fixed connection, the other end of two the connecting rod 11 is respectively with the display 12 fixed connection.
[0021] In the embodiment, the rack 1 is internally provided with a distribution board, which is electrically connected with the first start button 8, the second start button 9, the emergency stop button 10 and the display 12. After the workpiece is placed on the plurality of tire membranes 2, the first start button 8 and the second start button 9 are started. The plurality of first cameras 6 are used for photographing detection through the first start button 8. The plurality of second cameras 7 are used for photographing detection through the second start button 9. Then, the detection results are output on the display 12. If the workpiece detection is qualified, the data information is printed through the printer 5. Then, the workpiece is taken out. The printer 5 is two, the lower one is a standby printer 5. The plurality of first cameras 6 shoot the upper surface of the workpiece. The plurality of second cameras 7 shoot the lower surface of the workpiece through the opening 13. Thus, the device can take multiple photos of different parts of the workpiece through the plurality of first cameras 6 and the plurality of second cameras 7, so as to comprehensively detect the workpiece, improve the quality of the workpiece after production, and improve the qualified rate.
[0022] Further, the automobile instrument panel IP front wall assembly visual detection mechanism further comprises a plurality of first moving wheels 14 and a plurality of second moving wheels 15. The plurality of first moving wheels 14 are respectively rotatably connected with the rack 1 and are respectively located at the bottom of the four sides of the rack 1. The plurality of second moving wheels 15 are respectively rotatably connected with the support frame 4 and are respectively located at the bottom of the four sides of the support frame 4.
[0023] In the embodiment, the plurality of first moving wheels 14 are arranged to facilitate the movement of the rack 1 by the staff. The plurality of second moving wheels 15 are arranged to facilitate the movement of the support frame 4 by the staff, thereby improving the flexibility.
[0024] Further, the automobile instrument panel IP front wall assembly visual detection mechanism further comprises an industrial computer 16 and an alarm 17. The industrial computer 16 is arranged on the left inner wall of the rack 1. The alarm 17 is fixedly connected with the rack 1 and is located at the upper right end of the rack 1.
[0025] In the embodiment, the industrial computer 16 is electrically connected with the distribution board. The industrial computer 16 is used for analyzing and detecting the photographed photos and transmitting the data to the display 12, thereby facilitating the staff to check. If the detection result of the workpiece is unqualified, the alarm 17 immediately starts to alarm. After the staff finds it, the emergency stop button 10 is pressed to stop photographing. The alarm 17 stops alarming.
[0026] Further, the right side of the rack 1 is provided with a power switch 18 and a multifunctional instrument 19.
[0027] In the embodiment, the power switch 18 is used to power on and off the rack 1, and the multifunctional meter 19 is used to display the voltage of the rack 1 and the data information between components.
[0028] Further, the IP visual detection mechanism of the automobile instrument panel assembly further comprises a plurality of first door plates 20 and a plurality of second door plates 21, the plurality of first door plates 20 are respectively rotatably connected to the front end and the rear end of the rack 1, the plurality of second door plates 21 are respectively rotatably connected to the rear end of the rack 1 and are respectively located above the plurality of first door plates 20.
[0029] In the embodiment, the staff can open the corresponding first door plate 20 to maintain and replace the plurality of second cameras 7 and the industrial computer 16, and can open the corresponding second door plate 21 to take or place the workpiece.
[0030] The above disclosure is only one or more preferred embodiments of the application, and cannot limit the scope of the application. Those skilled in the art can understand that all or part of the above-mentioned embodiments can be implemented, and equivalent changes made according to the claims of the application still belong to the scope covered by the application.
Claims
1. An IP front wall assembly visual inspection mechanism for an automobile instrument panel, characterized in that, it comprises a rack, a plurality of tire membranes, a bearing plate, a support frame, two printers, a plurality of first cameras, a plurality of second cameras, a first start button, a second start button, an emergency stop button, two connecting rods and a display; the bearing plate has an opening, the bearing plate is bolted to the rack and located inside the rack, a plurality of tire membranes are arranged on the upper end of the bearing plate, the support frame is arranged on the right side of the rack, two printers are arranged on the support frame, a plurality of first cameras are fixedly connected with the inner top wall of the rack, a plurality of second cameras are fixedly connected with the inner bottom wall of the rack, the first start button is fixedly connected with the front end of the rack, the second start button and the emergency stop button are fixedly connected with the front end of the rack, and the left end of the second start button and the emergency stop button is fixedly connected, one end of two connecting rods is fixedly connected with the inner top wall of the rack, and the other end of two connecting rods is fixedly connected with the display.
2. The IP front wall assembly visual inspection mechanism for an automobile instrument panel according to claim 1, characterized in that, the IP front wall assembly visual inspection mechanism for an automobile instrument panel further comprises a plurality of first moving wheels and a plurality of second moving wheels, a plurality of first moving wheels are rotatably connected with the rack and located at the bottom of the four corners of the rack, and a plurality of second moving wheels are rotatably connected with the support frame and located at the bottom of the four corners of the support frame.
3. The IP front wall assembly visual inspection mechanism for an automobile instrument panel according to claim 2, characterized in that, the IP front wall assembly visual inspection mechanism for an automobile instrument panel further comprises an industrial computer and an alarm, the industrial computer is arranged on the left inner wall of the rack, and the alarm is fixedly connected with the rack and located at the upper right end of the rack.
4. The IP front wall assembly visual inspection mechanism for an automobile instrument panel according to claim 3, characterized in that, the right side of the rack has a power switch and a multifunctional instrument.
5. The IP front wall assembly visual inspection mechanism for an automobile instrument panel according to claim 4, characterized in that, the IP front wall assembly visual inspection mechanism for an automobile instrument panel further comprises a plurality of first door plates and a plurality of second door plates, a plurality of first door plates are rotatably connected with the front end and the rear end of the rack, a plurality of second door plates are rotatably connected with the rear end of the rack and located above a plurality of first door plates.