Intelligent pulse dust removal device

Abstract

The utility model provides an intelligent pulse dust removal device, which belongs to the technical field of dust removal devices, and comprises a dust removal mechanism, a fixed frame, an adsorption box arranged at the end part of the fixed frame, a connecting pipe communicated with the adsorption box, a processing assembly arranged at the bottom of the adsorption box, an air inlet pipe matched with the processing assembly for use, and a connecting shell connected to the processing assembly, the collecting mechanism comprises a collecting barrel, a mounting plate mounted at the end part of the collecting barrel, a mounting shell mounted in the middle of the mounting plate, a turbine plate mounted in the middle of the mounting shell, a transmission shaft inserted in the middle of the turbine plate, a fixed shell mounted on the surface of the transmission shaft, and an exhaust fan mounted on the side wall of the fixed shell; the lubricating assembly is arranged in the middle of the fixing shell and used in cooperation with the transmission shaft. Through the arrangement of the dust removal mechanism and the collection mechanism, the operation efficiency is improved, through the arrangement of the treatment assembly in the dust removal mechanism, solid particles in gas are effectively filtered, and the treatment effect is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of dust removal devices, specifically relating to an intelligent pulse dust removal device. Background Technology

[0002] Intelligent pulse dust collectors are highly efficient dust removal systems that combine modern electronic technology, automatic control technology, and dust removal technology. They are used to remove dust and other particulate matter generated during industrial production. Intelligent pulse dust collectors are widely used in dust control in industries such as coal, chemical, building materials, food, and pharmaceuticals. They not only improve dust removal efficiency and reduce environmental pollution, but also provide a safer and healthier working environment for industrial production.

[0003] In existing technologies, when equipment is used for a long time, regular lubrication or other maintenance is required to ensure the equipment's operating efficiency and safety. This greatly increases the workload of the staff. Therefore, an intelligent pulse dust removal device has emerged. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent pulse dust removal device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An intelligent pulse dust removal device includes a dust removal mechanism, comprising a fixed frame, an adsorption box installed at the end of the fixed frame, a connecting pipe communicating with the adsorption box, a processing component installed at the bottom of the adsorption box, an air inlet pipe used in conjunction with the processing component, and a connecting shell connected to the processing component.

[0007] The collection mechanism includes a collection bucket, a mounting plate installed at the end of the collection bucket, a mounting shell installed in the middle of the mounting plate, a turbine plate installed in the middle of the mounting shell, a drive shaft inserted into the middle of the turbine plate, a fixed shell installed on the surface of the drive shaft, a fan installed on the side wall of the fixed shell, and a lubrication assembly disposed in the middle of the fixed shell and used in cooperation with the drive shaft.

[0008] The emission mechanism includes a conversion housing, an exhaust fan mounted on the side wall of the conversion housing, and an exhaust duct connected to the bottom of the conversion housing.

[0009] As a preferred embodiment of the present invention, the lubrication assembly includes an insertion groove formed in the center of the fixed shell, and a wiping plate inserted into the insertion groove.

[0010] As a preferred embodiment of the present invention, the lubrication assembly further includes an oil-absorbing plate installed on the side wall of the wiping plate, an oil droplet in contact with the surface of the oil-absorbing plate, and an oil rod in contact with the outer surface of the oil droplet.

[0011] As a preferred embodiment of the present invention, the lubrication assembly further includes a limiting spring, a push plate fixedly connected to the end of the limiting spring, and an oil groove formed on the side wall of the fixed housing, wherein the limiting spring is sleeved on the surface of the oil rod.

[0012] As a preferred embodiment of the present invention, the adsorption box includes a box body and an arc-shaped adsorption plate installed in the cavity of the box body;

[0013] The processing component includes a stabilizing plate fixedly connected to the bottom of the housing, and a housing fixedly connected to the bottom of the stabilizing plate. The surface of the stabilizing plate has a through hole communicating with the bottom of the housing.

[0014] As a preferred embodiment of the present invention, the processing component further includes a fixing frame fixedly installed at the bottom of the stabilizing plate, the fixing frame being a sealed and dustproof structure.

[0015] As a preferred embodiment of the present invention, the processing assembly further includes a locking plate, a rotating shaft mounted on the surface of the locking plate via a bearing seat, a first bevel gear fixedly sleeved on the upper surface of the rotating shaft, a second bevel gear meshing with the first bevel gear, a motor fixedly connected to the outer surface of the second bevel gear via a coupling, and a stirring blade fixedly mounted on the lower surface of the rotating shaft.

[0016] Compared with the prior art, the beneficial effects of this utility model are: by cooperating with the dust removal mechanism and the collection mechanism, the operating efficiency can be greatly improved during equipment operation; by setting the processing components in the dust removal mechanism, solid particles in the gas can be effectively filtered, thereby improving the processing effect; by setting the lubrication components in the collection mechanism, the frictional wear of the drive shaft during operation can be reduced, and the service life of the equipment can be extended. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2This is a schematic diagram of the dust removal mechanism of this utility model.

[0020] Figure 3 This is a schematic diagram of the emission mechanism of this utility model.

[0021] Figure 4 This is a schematic diagram of the collection mechanism of this utility model.

[0022] Figure 5 This is a schematic diagram of the arc-shaped adsorption plate of this utility model.

[0023] Figure 6 This is a schematic diagram of the lubrication component of this utility model.

[0024] Figure 7 This is a schematic diagram of the processing component of this utility model.

[0025] In the diagram: 100, dust removal mechanism; 160, connecting pipe; 200, collection mechanism; 300, discharge mechanism; 110, adsorption box; 120, treatment component; 130, air inlet pipe; 140, connecting shell; 150, fixing frame; 310, exhaust fan; 330, conversion shell; 320, air outlet pipe; 210, collection bucket; 220, mounting plate; 230, mounting shell; 240, turbine plate; 250, drive shaft; 260, exhaust fan; 270, fixing shell; 2 80. Lubrication components; 111. Arc-shaped suction plate; 112. Housing; 281. Insertion slot; 282. Wiping plate; 283. Oil droplets; 285. Oil suction plate; 286. Push plate; 287. Limiting spring; 288. Oil rod; 289. Oil trough; 121. Outer shell; 122. Second bevel gear; 123. Fixing frame; 124. Stabilizing plate; 125. Clamping plate; 126. Motor; 127. First bevel gear; 128. Rotating shaft; 129. Stirring blade. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Example 1

[0030] Reference Figures 1-7 This is the first embodiment of the present invention, which provides an intelligent pulse dust removal device, including...

[0031] The dust removal mechanism 100 includes a fixed frame 150, an adsorption box 110 installed at the end of the fixed frame 150, a connecting pipe 160 communicating with the adsorption box 110, a processing component 120 installed at the bottom of the adsorption box 110, an air inlet pipe 130 used in conjunction with the processing component 120, and a connecting shell 140 connected to the processing component 120.

[0032] The collection mechanism 200 includes a collection tank 210, a mounting plate 220 installed at the end of the collection tank 210, a mounting shell 230 installed in the middle of the mounting plate 220, a turbine plate 240 installed in the middle of the mounting shell 230, a drive shaft 250 inserted into the middle of the turbine plate 240, a fixed shell 270 installed on the surface of the drive shaft 250, a fan 260 installed on the side wall of the fixed shell 270, and a lubrication assembly 280 provided in the middle of the fixed shell 270 and used in conjunction with the drive shaft 250.

[0033] The emission mechanism 300 includes a conversion housing 330, an exhaust fan 310 installed on the side wall of the conversion housing 330, and an exhaust duct 320 connected to the bottom of the conversion housing 330.

[0034] The lubrication assembly 280 includes an insertion groove 281 formed in the center of the fixed housing 270, and a wiping plate 282 inserted into the insertion groove 281. The lubrication assembly 280 also includes an oil suction plate 285 installed on the side wall of the wiping plate 282, an oil droplet 283 in contact with the surface of the oil suction plate 285, and an oil rod 288 in contact with the outer surface of the oil droplet 283. The lubrication assembly 280 also includes a limiting spring 287, a push plate 286 fixedly connected to the end of the limiting spring 287, and an oil groove 289 formed in the side wall of the fixed housing 270. The limiting spring 287 is sleeved on the surface of the oil rod 288.

[0035] In use, dust-laden air enters the processing component 120 through the air inlet pipe 130, and is removed by the adsorption material in the adsorption box 110. The clean air is discharged through the connecting pipe 160. Then, the turbine plate 240 in the collection mechanism 200 rotates under the drive of the transmission shaft 250. The exhaust fan 260 draws in the dust-laden air through the side wall of the fixed shell 270. After automatic lubrication by the lubrication component 280, the transmission system is ensured to operate smoothly. At the same time, the dust particles are collected in the collection bucket 210. The exhaust fan 310 in the discharge mechanism 300 discharges the treated air through the air outlet pipe 320, completing the entire dust removal and discharge process.

[0036] In summary, the innovative design of the dust removal mechanism 100, the collection mechanism 200, and the emission mechanism 300, through reasonable structural layout and component coordination, achieves the functions of efficient dust removal, convenient collection, and orderly emission. In particular, the innovative design of the lubrication component 280 effectively ensures the lubrication of the drive shaft 250, improves the stability and service life of the equipment, and reduces maintenance costs, providing reliable technical support for industrial dust removal and environmental governance.

[0037] Example 2

[0038] Reference Figures 1-7 This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment provides the function of preventing dust particle deposition.

[0039] The adsorption box 110 includes a box body 112 and an arc-shaped adsorption plate 111 installed inside the cavity of the box body 112; the processing assembly 120 includes a stabilizing plate 124 fixedly connected to the bottom of the box body 112 and a housing 121 fixedly connected to the bottom of the stabilizing plate 124. The surface of the stabilizing plate 124 is provided with a through hole communicating with the bottom of the box body 112. The processing assembly 120 also includes a fixing frame 123 fixedly installed to the bottom of the stabilizing plate 124. The fixing frame 123 is a sealed dustproof structure.

[0040] The processing assembly 120 also includes a locking plate 125, a rotating shaft 128 mounted on the surface of the locking plate 125 via a bearing seat, a first bevel gear 127 fixedly sleeved on the upper surface of the rotating shaft 128, a second bevel gear 122 meshing with the first bevel gear 127, a motor 126 fixedly connected to the outer surface of the second bevel gear 122 via a coupling, and a stirring blade 129 fixedly mounted on the lower surface of the rotating shaft 128.

[0041] In use, dusty air first enters the space above the stabilizing plate 124 through the through hole at the bottom of the housing 112. The arc-shaped adsorption plate 111 adsorbs dust particles in the air inside the housing 112 cavity. When the air enters the adsorption box 110, there are adsorption brushes on the surface of the adsorption plate to block the dust. Then the clean air is discharged through the through hole. At the same time, the motor 126 in the processing component 120 drives the rotating shaft 128 through the coupling, which drives the first bevel gear 127 to rotate. The second bevel gear 122, which meshes with the first bevel gear 127, rotates accordingly, thereby driving the stirring blade 129 to stir in the fixed frame 123. When the stirring blade 129 stirs, larger dust particles will fall off due to the centrifugal force generated by the rotation, which enhances the adsorption effect and prevents dust particles from depositing. The fixed frame 123 with a sealed dustproof structure ensures that dust will not leak during the processing, thereby achieving a highly efficient and stable dust removal effect.

[0042] In summary, the design of the adsorption box 110 and the processing component 120 effectively removes large dust particles, achieving efficient dust removal and stable operation. The adhesion of the arc-shaped adsorption plate 111 improves adsorption efficiency, the structure of the stabilizing plate 124 and the outer shell 121 enhances overall stability, and the sealed and dustproof fixing frame 123 provides a sealing effect, effectively preventing dust leakage. At the same time, through the cooperation of the rotating shaft 128, bevel gear, and motor 126, as well as the stirring action of the stirring blade 129, the processing component 120 can uniformly and efficiently process dusty air, improving the overall performance and reliability of the dust removal system, reducing maintenance costs, and optimizing the working environment.

[0043] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0044] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0045] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An intelligent pulse dust collector, characterized in that: include, The dust removal mechanism (100) includes a fixed frame (150), an adsorption box (110) installed at the end of the fixed frame (150), a connecting pipe (160) communicating with the adsorption box (110), a processing component (120) installed at the bottom of the adsorption box (110), an air inlet pipe (130) used in conjunction with the processing component (120), and a connecting shell (140) connected to the processing component (120). The collection mechanism (200) includes a collection bucket (210), a mounting plate (220) installed at the end of the collection bucket (210), a mounting shell (230) installed in the middle of the mounting plate (220), a turbine plate (240) installed in the middle of the mounting shell (230), a drive shaft (250) inserted into the middle of the turbine plate (240), a fixed shell (270) installed on the surface of the drive shaft (250), a fan (260) installed on the side wall of the fixed shell (270), and a lubrication assembly (280) disposed in the middle of the fixed shell (270) and used in conjunction with the drive shaft (250). The emission mechanism (300) includes a conversion housing (330), an exhaust fan (310) mounted on the side wall of the conversion housing (330), and an exhaust pipe (320) connected to the bottom of the conversion housing (330).

2. The intelligent pulse dust removal device according to claim 1, characterized in that: The lubrication assembly (280) includes a insertion slot (281) formed in the center of the fixed housing (270) and a wiping plate (282) inserted into the insertion slot (281).

3. The intelligent pulse dust removal device according to claim 2, characterized in that: The lubrication assembly (280) further includes an oil-absorbing plate (285) mounted on the side wall of the wiping plate (282), an oil droplet (283) in contact with the surface of the oil-absorbing plate (285), and an oil rod (288) in contact with the outer surface of the oil droplet (283).

4. The intelligent pulse dust removal device according to claim 3, characterized in that: The lubrication assembly (280) also includes a limiting spring (287), a push plate (286) fixedly connected to the end of the limiting spring (287), and an oil groove (289) opened on the side wall of the fixed housing (270), wherein the limiting spring (287) is sleeved on the surface of the oil rod (288).

5. The intelligent pulse dust removal device according to claim 4, characterized in that: The adsorption box (110) includes a box body (112) and an arc-shaped adsorption plate (111) installed in the cavity of the box body (112); The processing component (120) includes a stabilizing plate (124) fixedly connected to the bottom of the housing (112) and a housing (121) fixedly connected to the bottom of the stabilizing plate (124). The surface of the stabilizing plate (124) is provided with a through hole communicating with the bottom of the housing (112).

6. The intelligent pulse dust removal device according to claim 5, characterized in that: The processing component (120) also includes a fixing frame (123) fixedly installed at the bottom of the stabilizing plate (124), the fixing frame (123) being a sealed dustproof structure.

7. The intelligent pulse dust collector according to claim 6, characterized in that: The processing assembly (120) further includes a locking plate (125), a rotating shaft (128) mounted on the surface of the locking plate (125) via a bearing seat, a first bevel gear (127) fixedly sleeved on the upper surface of the rotating shaft (128), a second bevel gear (122) meshing with the first bevel gear (127), a motor (126) fixedly connected to the outer surface of the second bevel gear (122) via a coupling, and a stirring blade (129) fixedly mounted on the lower surface of the rotating shaft (128).

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