Drying oven for processing softened skin of automobile instrument board

By designing an oven for processing softened surfaces of automotive dashboards, an automatic cutting blade with lifting and sliding mechanisms is employed, solving the problem of inconvenience in manual cutting and achieving efficient separation of sheet materials.

CN223559056UActive Publication Date: 2025-11-18CHANGZHOU WUJIN RUNFENG PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202422279900.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-11-18
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In existing technologies, continuous sheets need to be manually cut and separated after vacuum forming, which is inconvenient and affects work efficiency.

Method used

Design an oven for processing softened surfaces of automotive dashboards, employing a lifting and sliding mechanism combined with cutting blades to automatically separate the formed and unformed portions of the sheet material.

Benefits of technology

It enables rapid separation of the formed and unformed parts of continuous sheet metal, improving work efficiency and avoiding the inconvenience of manual separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of blister heating, and particularly relates to a drying oven for processing softened skin of an automobile instrument panel, which adopts the following scheme that the drying oven comprises a hot drying oven positioned above a mold frame, the hot drying oven moves up and down above the mold frame through a lifting mechanism, the inner wall of the hot drying oven is connected with an inner moving frame in an up-and-down sliding manner, and the inner moving frame is connected with the mold frame through a lifting mechanism. The top of the inner moving frame is provided with a sliding mechanism which penetrates to the position above the hot drying box and is connected with the lifting mechanism, the bottom of the inner moving frame is fixedly connected with a cutting blade protruding downwards, and the end, close to the inner wall of the hot drying box, of the cutting blade is a vertical plane; the vertical plane of the cutting blade is flush with the inner wall face of the die frame in the vertical direction. By arranging the sliding mechanism and the cutting blade, the forming part and the non-forming part of the continuous plate can be rapidly separated, manual separation is not needed, and therefore the working efficiency is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to blister heating technical field especially, it relates to a kind of oven for automobile instrument panel softening skin processing. BACKGROUND

[0002] The material of the skin of instrument panel is generally plastic material, which is formed by mold heating, and the mold used for heating in the prior art has multiple, such as injection mold, blister mold and the like.

[0003] When using the blister mold to perform the blister forming on the plastic plate, the plastic plate needs to be heated first to soften, and then the softened plastic plate is formed by blistering, but when the plate is a continuous plate, after the local forming above the mold frame, it needs to be cut off to facilitate the separation of the formed part and the unformed part, so as to not affect the removal of the formed part and the movement of the unformed part, but the prior art generally separates by manual cutting, which is relatively inconvenient. INVENTION CONTENTS

[0004] The utility model aims at the defects of prior art, and provides an oven for automobile instrument panel softening skin processing.

[0005] An oven for automobile instrument panel softening skin processing, comprising a hot oven located above a mold frame, the hot oven moves up and down above the mold frame through a lifting mechanism, an inner moving frame is slidably connected to the inner wall of the hot oven, a sliding mechanism penetrating the hot oven above and connected to the lifting mechanism is installed on the top of the inner moving frame, a cutting blade protruding downward is fixedly connected to the bottom of the inner moving frame, the end of the cutting blade close to the inner wall of the hot oven is a vertical plane, and the vertical plane of the cutting blade is flush with the inner wall of the mold frame in the vertical direction.

[0006] The lifting mechanism comprises a square plate welded to the outer wall of the mold frame, two air cylinders are symmetrically fixedly installed at the top end of the square plate, and a fixed plate is fixedly connected to the top of the two air cylinders.

[0007] By adopting the above technical scheme, the design of the lifting mechanism can drive the hot oven to move downward after the plate is transported to above the mold frame 7.

[0008] The sliding mechanism comprises a connecting column fixedly connected to the center position of the bottom end of the fixed plate, a hollow annular portion is formed at the bottom end of the connecting column, an upper sliding plate is fixedly connected to the top end of the hollow annular portion, and a telescopic rod fixedly connected to the center of the top of the hot oven is slidably connected to the inner wall of the upper sliding plate.

[0009] By adopting the technical scheme, the design of the sliding mechanism can realize the downward movement of the cutting blade for cutting the plate.

[0010] The bottom end of the upper sliding plate is fixedly connected with downward extending guide columns, the guide columns penetrate into the inner cavity of the heat oven and are fixedly connected with the top end of the inner moving frame, and the inner cavity of the heat oven is provided with four guide holes in which the guide columns slide up and down.

[0011] By adopting the technical scheme, the sliding plate drives the guide column to move downward along the guide hole.

[0012] The inner wall of the connecting column is provided with a sliding groove, the vertical section of the sliding groove is in a "convex" character structure which is turned by 180 degrees, the top of the telescopic rod is formed with a protruding part, the protruding part of the telescopic rod is slidably connected in the wide part of the sliding groove, and the telescopic rod is slidably connected in the narrow part of the sliding groove.

[0013] By adopting the technical scheme, the design can avoid the separation of the telescopic rod and the connecting column.

[0014] The top end of the protruding part of the telescopic rod and the inner wall top end of the sliding groove are fixedly connected with a spring, and the diameter of the protruding part of the telescopic rod is greater than the diameter of the telescopic rod.

[0015] By adopting the technical scheme, the design of the spring can assist the telescopic rod to reset relative to the connecting column.

[0016] The inner wall top end of the inner moving frame is provided with an electric heating pipe.

[0017] By adopting the technical scheme, the operation of the electric heating pipe generates heat for heating the plastic plate, realizing the softening of the plastic plate.

[0018] The plow type unloader with the cleaning mechanism has the beneficial effects that:

[0019] 1. By setting the sliding mechanism and the cutting blade, the formed part and the unformed part of the continuous plate can be quickly separated, manual separation is not needed, and the working efficiency is further improved. DRAWINGS

[0020] Fig. 1 The utility model discloses a structure schematic view of the heat oven for the softening skin processing of the automobile instrument panel;

[0021] Fig. 2 The utility model discloses an internal structure schematic view of the heat oven for the softening skin processing of the automobile instrument panel;

[0022] Fig. 3This is a schematic diagram showing the installation of the cutting blade in the oven for processing the softened surface of an automotive dashboard, as proposed in this utility model.

[0023] In the diagram: 1. Hot oven; 2. Guide column; 3. Upper sliding plate; 4. Connecting column; 5. Fixing plate; 6. Cylinder; 7. Mold frame; 8. Square plate; 9. Sliding groove; 10. Spring; 11. Telescopic rod; 12. Inner moving frame; 13. Electric heating tube; 14. Cutting blade. Detailed Implementation

[0024] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of the present invention.

[0025] Reference Figs. 1-3 An oven for processing softened surfaces of automotive dashboards includes a hot oven 1 located above a mold frame 7. The hot oven 1 moves up and down above the mold frame 7 via a lifting mechanism. An inner moving frame 12 is slidably connected to the inner wall of the hot oven 1. A sliding mechanism is installed on the top of the inner moving frame 12, extending through to the top of the hot oven 1 and connected to the lifting mechanism. A downwardly protruding cutting blade 14 is fixedly connected to the bottom of the inner moving frame 12. The end of the cutting blade 14 near the inner wall of the hot oven 1 is a vertical plane, and the vertical plane of the cutting blade 14 is flush with the inner wall of the mold frame 7 in the vertical direction. The lifting mechanism includes a square plate 8 welded to the outer wall of the mold frame 7. Two cylinders 6 are symmetrically fixedly installed on the top of the square plate 8. A fixing plate 5 is fixedly connected to the top of the two cylinders 6. An electric heating tube 13 is installed on the top of the inner wall of the inner moving frame 12.

[0026] First, the continuous plastic sheet is conveyed to the top of the mold frame 7. Then, the cylinder 6 is activated, and the cylinder 6 moves downward, causing the fixed plate 5 to move downward. The downward movement of the fixed plate 5 causes the sliding mechanism and the hot oven 1 to move downward synchronously until the bottom of the hot oven 1 contacts the top surface of the plastic sheet. At this time, the cylinder 6 stops running, and the electric heating tube 13 is activated. The electric heating tube 13 converts electrical energy into heat energy, which acts on the plastic sheet, softening it. Then, the vacuum forming mold located in the mold frame 7 is activated, and the vacuum forming mold extracts the air from the bottom of the plastic sheet, creating a negative pressure. Under the negative pressure, the softened plastic sheet is adsorbed and adheres to the surface of the vacuum forming mold. After forming, the cylinder 6 is controlled to move downward again. At this time, the hot oven 1 cannot move downward, but the sliding mechanism drives the inner moving frame 12 to move downward. The downward-moving cutting blade 14 cuts off the top of the formed part of the sheet, thus facilitating the separation of the formed part from the rigid plastic sheet, making it easier to remove the formed product and facilitate the subsequent conveying of the continuous sheet.

[0027] The sliding mechanism comprises a connecting column 4 fixedly connected to the center of the bottom end of the fixed plate 5, the bottom end of the connecting column 4 is formed with a hollow annular part, the top end of the hollow annular part is fixedly connected with an upper sliding plate 3, the inner wall of the upper sliding plate 3 is slidingly connected with an extension rod 11 fixedly connected to the top center of the heat oven 1, the bottom end of the upper sliding plate 3 is fixedly connected with downward extending guide columns 2 at the four corners, the guide columns 2 penetrate into the inner cavity of the heat oven 1 and are fixedly connected to the top end of the inner moving frame 12, and four guide holes for the upward and downward sliding of the guide columns 2 are formed in the heat oven 1.

[0028] When the cylinder 6 is operated downward for the second time, the downward moving cylinder 6 drives the connecting column 4 to move downward through the fixed plate 5, the downward moving connecting column 4 drives the upper sliding plate 3 to move downward, the upper sliding plate 3 drives the guide columns 2 at the four corners of the bottom to slide downward along the guide holes, thereby driving the inner moving frame 12 to move downward, and the inner moving frame 12 drives the cutting blade 14 to cut the plastic plate material of the formed part, thereby separating the formed part from the continuous plate material.

[0029] It should be noted that since the edge of the cut part is located in the interior of the heat oven 1, the cut part is essentially in a heated environment, and is therefore heated and softened at the same time, so that the cutting blade 14 can achieve a quick and effective cutting effect.

[0030] The inner wall of the connecting column 4 is formed with a sliding groove 9, the vertical section of the sliding groove 9 is in a "convex" shape structure which is turned by one hundred and eighty degrees, the top of the extension rod 11 is formed with a protruding part, the protruding part of the extension rod 11 is slidingly connected in the wide part of the sliding groove 9, and the extension rod 11 is slidingly connected in the narrow part of the sliding groove 9.

[0031] When the cylinder 6 is operated downward for the second time, at this time the extension rod 11 remains stationary under the support of the heat oven 1, and the connecting column 4 moves downward, at this time the extension rod 11 moves upward relative to the connecting column 4, and the sliding groove 9 in the "convex" shape structure can prevent the extension rod 11 from separating from the connecting column 4.

[0032] The spring 10 is fixedly connected between the top end of the protruding part of the extension rod 11 and the inner wall top end of the sliding groove 9, and the diameter of the protruding part of the extension rod 11 is greater than the diameter of the extension rod 11.

[0033] When the connecting column 4 and the extension rod 11 slide relative to each other, at this time the spring 10 is compressed, and when the cylinder 6 is operated upward, at this time the spring 10 in the compressed state can be reset upward.

[0034] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several deformations and improvements can be made, which belong to the protection range of the utility model.

Claims

1. An oven for the soft skin processing of automotive dashboard, comprising a hot oven (1) located above the mold frame (7), characterized in that: The hot oven (1) moves up and down above the mold frame (7) through a lifting mechanism, an inner moving frame (12) is slidably connected to the inner wall of the hot oven (1), a sliding mechanism penetrating to the upper side of the hot oven (1) and connected to the lifting mechanism is mounted on the top of the inner moving frame (12), a cutting blade (14) protruding downward is fixedly connected to the bottom of the inner moving frame (12), the vertical plane of the cutting blade (14) near one end of the inner wall of the hot oven (1) is flush with the inner wall of the mold frame (7) in the vertical direction; The lifting mechanism comprises a square plate (8) welded to the outer wall of the mold frame (7), two air cylinders (6) are symmetrically and fixedly installed at the top end of the square plate (8), and a fixed plate (5) is fixedly connected to the top of the two air cylinders (6).

2. The oven for soft skin processing of automotive dashboard according to claim 1, wherein: The sliding mechanism comprises a connecting column (4) fixedly connected to the bottom end center position of the fixed plate (5), a hollow annular portion is formed at the bottom end of the connecting column (4), an upper sliding plate (3) is fixedly connected to the top end of the hollow annular portion, and a telescopic rod (11) fixedly connected to the top center of the hot oven (1) is slidably connected to the inner wall of the upper sliding plate (3).

3. The oven for soft skin processing of automotive dashboard according to claim 2, wherein: The bottom end of the upper sliding plate (3) is fixedly connected with downward extending guide columns (2) at the four corners, the guide columns (2) penetrate into the inner cavity of the hot oven (1) and are fixedly connected to the top end of the inner moving frame (12), and four guide holes for the upward and downward sliding of the guide columns (2) are formed in the hot oven (1).

4. The oven for soft skin processing of automotive dashboard according to claim 3, wherein: A sliding groove (9) is formed in the inner wall of the connecting column (4), the vertical section of the sliding groove (9) is in a "convex" shape structure turned by one hundred and eighty degrees, a protruding portion is formed at the top of the telescopic rod (11), the protruding portion of the telescopic rod (11) is slidably connected to the wide part of the sliding groove (9), and the telescopic rod (11) is slidably connected to the narrow part of the sliding groove (9).

5. The oven for soft skin processing of automotive dashboard according to claim 4, wherein: A spring (10) is fixedly connected between the top end of the protruding portion of the telescopic rod (11) and the inner wall top end of the sliding groove (9), and the diameter of the protruding portion of the telescopic rod (11) is greater than the diameter of the telescopic rod (11).

6. The oven for soft skin processing of automotive dashboard according to claim 2, wherein: An electric heating tube (13) is mounted on the inner wall top end of the inner moving frame (12).