Magnet assembling tool for magnetizers with same polarity

Abstract

The utility model relates to a magnetizer homopolar magnet assembly tool, which belongs to the technical field of homopolar magnet assembly and comprises a base, a vertical plate fixedly connected to the top of the base, a mounting plate fixedly connected to the top of the vertical plate and a magnetic field controller fixedly mounted outside the vertical plate. And a rotary fixing mechanism extending to the upper surface of the base is arranged in the base. According to the magnetizer and like magnet assembling tool, the sliding base is arranged to be slidably connected to the outer portion of the guide rail, so that a user can freely move the moving block up and down outside the guide rail through the moving rod, the flexible adjustment of the clamping position is achieved, and then the servo motor is started through the magnetic field controller to work to drive the two-way threaded rod to rotate; and stable clamping of the magnets of the same polarity is achieved, displacement or falling of the magnets of the same polarity due to magnetic force repulsion in the assembling process is avoided, and the advantage of high assembling efficiency is achieved.

Description

Technical Field

[0001] This utility model relates to the field of homogeneous magnet assembly technology, specifically a tooling for assembling a magnetic conductor homogeneous magnet. Background Technology

[0002] Assembling magnets of the same polarity involves the process of assembling or fitting together magnets or conductors with the same magnetic poles in a specific manner. However, in conventional physics and electrical engineering practice, directly assembling magnets of the same polarity is uncommon because it usually results in mutual repulsion rather than attraction between the magnets, which is detrimental to the formation of a stable magnetic circuit or magnetic field structure. Although directly assembling magnets of the same polarity leads to repulsion, this repulsive force can be utilized through clever arrangement and design.

[0003] In the assembly process of homopole magnets, a hob for assembling homopole magnets is required. In the existing assembly process of magnetic components, the positioning and fixing of the magnetic conductor is also a technical challenge. It is necessary to ensure its accuracy and stability in the assembly process, especially for the assembly of homopole magnets. Due to the mutual repulsion between magnets, the existing fixing methods are difficult to achieve a stable clamping effect and cannot meet production requirements. Therefore, a hob for assembling homopole magnets is proposed to solve the problems mentioned above. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a tooling for assembling magnetic conductors and homopole magnets. It has the advantages of high assembly efficiency and strong practicality. It solves the problem that the positioning and fixing of magnetic conductors is a technical challenge in the assembly process of magnetic components in the prior art. It is necessary to ensure the accuracy and stability of the magnetic conductors during the assembly process. In particular, for the assembly of homopole magnets, due to the mutual repulsion between magnets, the existing fixing methods are difficult to achieve a stable clamping effect and cannot meet the production requirements.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic conductor isotropic magnet assembly fixture, including a base, a vertical plate fixedly connected to the top of the base, a mounting plate fixedly connected to the top of the vertical plate, and a magnetic field controller fixedly installed on the outside of the vertical plate. The outside of the vertical plate is provided with a clamping mechanism, and the inside of the base is provided with a rotation fixing mechanism extending to its upper surface.

[0006] The clamping mechanism includes a guide rail fixedly installed on the outside of the upright plate, a slide block slidably connected to the outside of the guide rail, a moving block fixedly connected to the outside of the slide block, a mounting box fixedly connected to the end of the moving block away from the slide block, and a positioning mechanism disposed inside the mounting box.

[0007] The rotating fixing mechanism includes a drive motor fixedly installed on the inner bottom wall of the base, a transmission gear fixedly connected to the output shaft of the drive motor, a rotating shaft rotatably connected to the inner bottom wall of the base and extending to its upper surface, a gear ring fixedly installed on the outside of the rotating shaft, and a clamping device fixedly installed on the top of the rotating shaft.

[0008] Furthermore, the inner diameter of the slide is adapted to the outer diameter of the guide rail, a moving rod is fixedly connected to the right side of the moving block, and a handle is fixedly connected to the end of the moving rod away from the moving block.

[0009] Furthermore, the positioning mechanism includes a servo motor fixedly installed outside the mounting box, a bidirectional threaded rod fixedly connected to the output shaft of the servo motor, a threaded block threadedly connected to the outside of the bidirectional threaded rod, a fixing block fixedly connected to the outside of the threaded block, and a clamping block fixedly installed at the end of the fixing block away from the threaded block.

[0010] Furthermore, there are two sets of threaded blocks, fixing blocks, and clamping blocks. The two sets of clamping blocks are distributed sequentially on the outside of the mounting box. A slider extending into the inside of the mounting box is fixedly connected to the back of the threaded block. The inside of the mounting box is provided with a sliding groove that matches the slider. The slider and the sliding groove are slidably connected.

[0011] Furthermore, the drive motor is fixedly mounted on the inner bottom wall of the base by bolts, the transmission gear and the gear ring are meshed with each other, and the clamping device is rotatably connected to the upper surface of the base.

[0012] Furthermore, the upper surface of the mounting plate is provided with an assembly mechanism extending to its lower surface. The assembly mechanism includes a hydraulic cylinder fixedly mounted on the upper surface of the mounting plate and extending to its lower surface, a connecting plate fixedly mounted on the output end of the hydraulic cylinder, and a pressure block fixedly mounted on the lower surface of the connecting plate. The pressure block is located on the upper surface of the clamping device.

[0013] Furthermore, a guide rod extending to the upper surface of the mounting plate is fixedly connected to the top of the connecting plate, and the guide rod is slidably connected inside the mounting plate.

[0014] Compared with the prior art, this utility model provides an assembly fixture for magnets of the same polarity, which has the following advantages:

[0015] 1. This magnetic conductor and isotropic magnet assembly fixture is equipped with a sliding block that is slidably connected to the outside of the guide rail. This allows the user to move the moving block freely up and down outside the guide rail using a moving rod, thereby flexibly adjusting the clamping position. Then, the servo motor is started by the magnetic field controller to drive the bidirectional threaded rod to rotate, so that the two threaded blocks drive the two clamping blocks to move closer or further apart, achieving stable clamping of the isotropic magnet. This prevents the isotropic magnet from shifting or falling off due to magnetic repulsion during the assembly process, ensuring smooth assembly and achieving the advantage of high assembly efficiency.

[0016] 2. This isotropic magnet assembly fixture, through the magnetic field controller, starts the clamping equipment to achieve the positioning of the magnetic conductor. The magnetic field controller starts the drive motor to drive the transmission gear to rotate, so that the rotating shaft, gear ring and clamping equipment are in transmission cooperation, to achieve precise rotation and positioning of the magnetic conductor, meet the requirements of different assembly angles, improve the accuracy and efficiency of assembly, and achieve the advantages of strong practicality. Attached Figure Description

[0017] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0018] Figure 2 This is a three-dimensional structural view of the clamping mechanism of this utility model;

[0019] Figure 3 This is a three-dimensional structural view of the rotating fixing mechanism of this utility model;

[0020] Figure 4 This is a three-dimensional structural view of the positioning mechanism of this utility model.

[0021] In the diagram: 1. Base; 2. Vertical plate; 3. Mounting plate; 4. Controller; 5. Clamping mechanism; 51. Guide rail; 52. Slide; 53. Moving block; 54. Moving rod; 55. Mounting box; 56. Servo motor; 57. Bidirectional threaded rod; 58. Threaded block; 59. Fixing block; 510. Clamping block; 6. Rotation fixing mechanism; 61. Drive motor; 62. Transmission gear; 63. Rotating shaft; 64. Gear ring; 65. Clamping device; 7. Assembly mechanism; 71. Hydraulic cylinder; 72. Connecting plate; 73. Pressure block; 74. Guide rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 4 This embodiment of a magnetic conductor isotropic magnet assembly fixture includes a base 1, a vertical plate 2 fixedly connected to the top of the base 1, a mounting plate 3 fixedly connected to the top of the vertical plate 2, and a magnetic field controller 4 fixedly installed on the outside of the vertical plate 2. A clamping mechanism 5 is provided on the outside of the vertical plate 2, and a rotation fixing mechanism 6 extending to its upper surface is provided inside the base 1. The clamping mechanism 5 includes a guide rail 51 fixedly installed on the outside of the vertical plate 2, a slide block 52 slidably connected to the outside of the guide rail 51, a moving block 53 fixedly connected to the outside of the slide block 52, a mounting box 55 fixedly connected to the end of the moving block 53 away from the slide block 52, and a positioning mechanism provided inside the mounting box 55.

[0024] The inner diameter of the slide block 52 is adapted to the outer diameter of the guide rail 51. A moving rod 54 is fixedly connected to the right side of the moving block 53, and a handle is fixedly connected to the end of the moving rod 54 away from the moving block 53. By setting the slide block 52 to slide on the outside of the guide rail 51, the user can move the moving block 53 up and down freely outside the guide rail 51 by moving the moving rod 54, thereby realizing flexible adjustment of the clamping position.

[0025] Specifically, the positioning mechanism includes a servo motor 56 fixedly mounted outside the mounting box 55, a bidirectional threaded rod 57 fixedly connected to the output shaft of the servo motor 56, a threaded block 58 threadedly connected to the outside of the bidirectional threaded rod 57, a fixing block 59 fixedly connected to the outside of the threaded block 58, and a clamping block 510 fixedly mounted on the end of the fixing block 59 away from the threaded block 58. The servo motor 56 is started by the magnetic field controller 4, causing the bidirectional threaded rod 57 to rotate. This causes the two threaded blocks 58 to respectively move the two clamping blocks 510 closer together or apart, achieving stable clamping of like magnets. This prevents like magnets from shifting or falling off due to magnetic repulsion during assembly, ensuring smooth assembly and achieving high assembly efficiency.

[0026] It should be noted that there are two sets of threaded blocks 58, fixed blocks 59 and clamping blocks 510. The two sets of clamping blocks 510 are distributed on the outside of the mounting box 55. The back of the threaded block 58 is fixedly connected to a slider that extends into the inside of the mounting box 55. The inside of the mounting box 55 is provided with a sliding groove that matches the slider. The slider and the sliding groove are slidably connected.

[0027] In this embodiment, the rotating fixing mechanism 6 includes a drive motor 61 fixedly installed on the inner bottom wall of the base 1, a transmission gear 62 fixedly connected to the output shaft of the drive motor 61, a rotating shaft 63 rotatably connected to the inner bottom wall of the base 1 and extending to its upper surface, a gear ring 64 fixedly installed on the outside of the rotating shaft 63, and a clamping device 65 fixedly installed on the top of the rotating shaft 63.

[0028] The drive motor 61 is fixedly mounted on the inner bottom wall of the base 1 by bolts, the transmission gear 62 and the gear ring 64 are meshed with each other, and the clamping device 65 is rotatably connected to the upper surface of the base 1.

[0029] In this embodiment, the upper surface of the mounting plate 3 is provided with an assembly mechanism 7 extending to its lower surface. The assembly mechanism 7 includes a hydraulic cylinder 71 fixedly mounted on the upper surface of the mounting plate 3 and extending to its lower surface, a connecting plate 72 fixedly mounted on the output end of the hydraulic cylinder 71, and a pressure block 73 fixedly mounted on the lower surface of the connecting plate 72. The pressure block 73 is located on the upper surface of the clamping device 65.

[0030] The top of the connecting plate 72 is fixedly connected to a guide rod 74 extending to the upper surface of the mounting plate 3, and the guide rod 74 is slidably connected inside the mounting plate 3.

[0031] The working principle of the above embodiments is as follows:

[0032] In practical use, the electromagnet's energization is first adjusted by the magnetic field controller 4 to make the magnetic field direction repel the like-pair magnet to be assembled. Then, the like-pair magnet is clamped by the clamping mechanism 5. The slide block 52 is slidably connected to the outside of the guide rail 51, allowing the user to move the moving block 53 freely up and down outside the guide rail 51 using the moving rod 54, thereby flexibly adjusting the clamping position. Then, the servo motor 56 is started by the magnetic field controller 4 to drive the bidirectional threaded rod 57 to rotate, causing the two threaded blocks 58 to drive the two clamping blocks 510 to move closer or further apart, achieving stable clamping of the like-pair magnet. The magnetic field controller 4 starts the clamping device 65 to operate, which can realize the positioning of the magnetic conductor. The magnetic field controller 4 starts the drive motor 61 to drive the transmission gear 62 to rotate, so that the rotating shaft 63, the gear ring 64 and the clamping device 65 can be transmitted to achieve precise rotational positioning of the magnetic conductor. When the position of the like magnet reaches the predetermined position, the magnetic field controller 4 adjusts the magnetic field direction so that the magnetic field attracts the magnet. The magnetic field controller 4 starts the hydraulic cylinder 71 to extend and retract to push the connecting plate 72, the pressure block 73 and the like magnet to move the guide magnet, thereby achieving precise assembly force and speed control to complete the assembly.

[0033] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tooling for assembling magnets of the same polarity, characterized in that: It includes a base (1), a vertical plate (2) fixedly connected to the top of the base (1), a mounting plate (3) fixedly connected to the top of the vertical plate (2), and a magnetic field controller (4) fixedly installed on the outside of the vertical plate (2). The outside of the vertical plate (2) is provided with a clamping mechanism (5), and the inside of the base (1) is provided with a rotating fixing mechanism (6) extending to its upper surface. The clamping mechanism (5) includes a guide rail (51) fixedly installed on the outside of the upright plate (2), a slide (52) slidably connected to the outside of the guide rail (51), a moving block (53) fixedly connected to the outside of the slide (52), a mounting box (55) fixedly connected to the end of the moving block (53) away from the slide (52), and a positioning mechanism disposed inside the mounting box (55). The rotating fixing mechanism (6) includes a drive motor (61) fixedly installed on the inner bottom wall of the base (1), a transmission gear (62) fixedly connected to the output shaft of the drive motor (61), a rotating shaft (63) rotatably connected to the inner bottom wall of the base (1) and extending to its upper surface, a gear ring (64) fixedly installed on the outside of the rotating shaft (63), and a clamping device (65) fixedly installed on the top of the rotating shaft (63).

2. The assembly fixture for a magnetic conductor of the same polarity as claimed in claim 1, characterized in that: The inner diameter of the slide (52) is adapted to the outer diameter of the guide rail (51). A moving rod (54) is fixedly connected to the right side of the moving block (53), and a handle is fixedly connected to the end of the moving rod (54) away from the moving block (53).

3. The assembly fixture for a magnetic conductor of the same polarity as described in claim 1, characterized in that: The positioning mechanism includes a servo motor (56) fixedly installed outside the mounting box (55), a bidirectional threaded rod (57) fixedly connected to the output shaft of the servo motor (56), a threaded block (58) threadedly connected to the outside of the bidirectional threaded rod (57), a fixing block (59) fixedly connected to the outside of the threaded block (58), and a clamping block (510) fixedly installed on the end of the fixing block (59) away from the threaded block (58).

4. The assembly fixture for a magnetic conductor of the same polarity as described in claim 3, characterized in that: The number of threaded blocks (58), fixing blocks (59) and clamping blocks (510) are all in two sets. The two sets of clamping blocks (510) are distributed on the outside of the mounting box (55). The back of the threaded block (58) is fixedly connected to a slider extending into the inside of the mounting box (55). The inside of the mounting box (55) is provided with a sliding groove that matches the slider. The slider and the sliding groove are slidably connected.

5. The assembly fixture for a magnetic conductor of the same polarity as claimed in claim 1, characterized in that: The drive motor (61) is fixedly installed on the inner bottom wall of the base (1) by bolts. The transmission gear (62) and the gear ring (64) mesh with each other. The clamping device (65) is rotatably connected to the upper surface of the base (1).

6. The assembly fixture for a magnetic conductor of the same polarity as claimed in claim 1, characterized in that: The upper surface of the mounting plate (3) is provided with an assembly mechanism (7) extending to its lower surface. The assembly mechanism (7) includes a hydraulic cylinder (71) fixedly mounted on the upper surface of the mounting plate (3) and extending to its lower surface, a connecting plate (72) fixedly mounted on the output end of the hydraulic cylinder (71), and a pressure block (73) fixedly mounted on the lower surface of the connecting plate (72). The pressure block (73) is located on the upper surface of the clamping device (65).

7. The assembly fixture for a magnetic conductor of the same polarity as described in claim 6, characterized in that: The top of the connecting plate (72) is fixedly connected to a guide rod (74) extending to the upper surface of the mounting plate (3), and the guide rod (74) is slidably connected to the inside of the mounting plate (3).

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