Explosion-proof communication device for well drilling
By adopting a combination of hands-free communication devices and loudspeaker components at the drilling site, the problem of communication signal interference at the drilling site was solved, enabling real-time communication and efficient drilling operations.
Patent Information
- Application Number
- CN202423091709.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The signals of explosion-proof communication equipment at the drilling site may be interfered with, resulting in unstable communication quality and affecting the efficiency and safety of drilling operations.
It adopts a combination design of hands-free communication device, microphone body, communication junction box and loudspeaker, including master and slave units, which are installed in the driller's room and drilling platform respectively. Real-time communication is achieved through communication junction box and loudspeaker, improving signal transmission stability.
It enables real-time communication during drilling operations, improving communication quality and work efficiency, and ensuring the safety of drilling operations.
Smart Images

Figure CN223625958U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of explosion-proof communication equipment for drilling, specifically an explosion-proof communication device for drilling. Background Technology
[0002] Explosion-proof communication equipment for drilling is mainly used to provide communication services during drilling operations. It can help workers communicate with other personnel at the drilling site in real time so as to understand and deal with various situations in a timely manner. Explosion-proof communication equipment usually adopts an explosion-proof design to prevent possible explosion accidents during drilling. The drilling operator's cabin is the control center of drilling operations, and it is usually equipped with explosion-proof communication equipment for communication with on-site workers.
[0003] According to Chinese Patent Application No. 202221950893.2, an explosion-proof wireless communication device for mines is disclosed, including a wall. The explosion-proof wireless communication device is installed on the front side of the wall. Two symmetrically arranged mounting boxes are fixedly connected to the top and bottom of one side of the wall. A movable component is provided in the inner cavity of the mounting box. The movable component includes a fixing block fixedly connected to the mounting box. A first movable rod is provided through the inner cavity of the fixing block. A first spring is sleeved on the surface of the first movable rod. A fixing plate is sleeved on the surface of the first movable rod. The two ends of the first spring are fixedly connected to the fixing plate and the fixing block, respectively. In actual use, it can be installed quickly, avoiding the need for users to carry a lot of installation tools and improving the user's work efficiency.
[0004] Existing technologies have effectively solved the problem of low installation efficiency of explosion-proof communication devices and have the advantage of improving the installation efficiency of explosion-proof communication devices. However, due to the complex and changeable environment at the drilling site, the signal of the communication equipment may be interfered with, resulting in unstable communication quality. This can affect the driller's judgment when operating the drilling rig, and thus affect the efficiency and safety of drilling operations.
[0005] In summary, this utility model provides an explosion-proof communication device for drilling to solve the above problems. Utility Model Content
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0007] An explosion-proof communication device for drilling includes a hands-free communication unit, a microphone body, a communication junction box, and a loudspeaker assembly. Two hands-free communication units are provided, each consisting of a master unit and a slave unit. Each hands-free communication unit includes a housing, a main board, and a speaker. The main board is fixed inside the housing, and the speaker is mounted on the top of the housing. The microphone body is connected to the hands-free communication unit via a cable. The two hands-free communication units are interconnected via the communication junction box, which is used for signal transmission. The loudspeaker assembly includes a power amplifier junction box and a loudspeaker, and is used for on-site communication. The power amplifier junction box and the loudspeaker are connected via a cable. The output and input terminals of the hands-free communication unit are connected to the output and input terminals of the communication junction box, respectively. The output terminal of the communication junction box is connected to the input terminal of the power amplifier junction box, and the output terminal of the power amplifier junction box is connected to the input terminal of the loudspeaker.
[0008] Furthermore, in this utility model, the hands-free communication device also includes a microphone connection hole, a hands-free button, a simplex button, a volume potentiometer, a hands-free indicator light, a simplex indicator light, and a bracket. One of the hands-free communication devices is installed inside the driller's cabin, and the other hands-free communication device is installed on the drilling rig platform. The amplification component is installed outside the driller's cabin.
[0009] Furthermore, in this invention, the bracket is fixed to the top of the housing by bolts, and the top of the bracket is fixedly connected to the speaker.
[0010] Furthermore, in this invention, the microphone connection hole is located at the lower end of the housing surface, and the hands-free button, simplex button, volume potentiometer, hands-free indicator light, and simplex indicator light are all installed on one side of the housing surface.
[0011] Furthermore, in this utility model, the output terminals of the microphone connection hole, hands-free button, simplex button, and volume potentiometer are all connected to the input terminals of the motherboard, and the output terminals of the motherboard are respectively connected to the input terminals of the speaker, hands-free indicator light, and simplex indicator light.
[0012] Furthermore, in this utility model, the housing is made of cast aluminum ZL104 material, the rated voltage of the hands-free communication device is AC220V±22V, the rated current is 300mA, and the power supply for both the hands-free communication device and the power amplifier junction box is 220V AC.
[0013] Beneficial effects: This utility model has the following beneficial effects:
[0014] This invention, by incorporating a hands-free communication device, a microphone, a communication junction box, and a loudspeaker, enables drillers and other personnel to communicate in real time. Instructions are sent to other personnel via the microphone and received via a host or slave device. The combined use of the microphone, host, slave device, junction box, power amplifier junction box, and loudspeaker allows for real-time communication during drilling operations, improving communication quality and work efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the main / slave system of this utility model;
[0017] Figure 3 This is a schematic diagram of the communication process of this utility model.
[0018] In the picture:
[0019] 1. Hands-free communication device; 101. Cabinet; 102. Mainboard; 103. Speaker; 104. Microphone connection port; 105. Hands-free button; 106. Simplex button; 107. Volume potentiometer; 108. Hands-free indicator light; 109. Simplex indicator light; 110. Stand; 2. Microphone body; 3. Communication junction box; 4. Amplification assembly; 41. Power amplifier junction box; 42. Speaker. Detailed Implementation
[0020] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.
[0021] Example 1
[0022] like Figure 1-3As shown, this is the first embodiment of the present invention. This embodiment provides an explosion-proof communication device for drilling, including a hands-free communication unit 1, a microphone body 2, a communication junction box 3, and a sound amplification assembly 4. The hands-free communication unit 1 has two sets, respectively divided into a master unit and a slave unit. The hands-free communication unit 1 includes a housing 101, a main board 102, and a speaker 103. The main board 102 is fixed inside the housing 101, and the speaker 103 is installed on the top of the housing 101. The microphone body 2 is connected to the hands-free communication unit 1 via a cable. The hands-free communication units 1 are interconnected via a communication junction box 3, which is used for signal transmission. The loudspeaker assembly 4 includes a power amplifier junction box 41 and a loudspeaker 42, which is used for on-site announcements. The power amplifier junction box 41 and the loudspeaker 42 are connected by a cable. The output and input terminals of the hands-free communication units 1 are connected to the output and input terminals of the communication junction box 3. The output terminal of the communication junction box 3 is connected to the input terminal of the power amplifier junction box 41, and the output terminal of the power amplifier junction box 41 is connected to the input terminal of the loudspeaker 42.
[0023] like Figure 1-3 As shown, the two hands-free communication devices 1 are the master and slave devices, respectively. The master device is installed inside the driller's cabin, and the slave device is installed on the drilling platform. The loudspeaker 42 is installed outside the driller's cabin. The microphone body 2 is used to convert sound into electrical signals. Commands are issued through the master or slave device and transmitted to the loudspeaker assembly 4 through the communication junction box 3, thereby enabling external voice communication and issuing work instructions to on-site personnel. The communication junction box 3 also enables the two hands-free communication devices 1 to communicate with each other. Through the combined use of the master, slave, microphone body 2, communication junction box 3 and loudspeaker assembly 4, real-time communication can be achieved in drilling operations, improving communication quality and work efficiency.
[0024] Example 2
[0025] Reference Figure 1-3 This is the second embodiment of the present invention, which is based on the previous embodiment.
[0026] In this embodiment, the hands-free communication device 1 also includes a microphone connection hole 104, a hands-free button 105, a simplex button 106, a volume potentiometer 107, a hands-free indicator light 108, a simplex indicator light 109, and a bracket 110. One hands-free communication device 1 is installed in the driller's cabin, and the other hands-free communication device 1 is installed on the drilling rig platform. The loudspeaker assembly 4 is installed outside the driller's cabin.
[0027] The bracket 110 is fixed to the top of the enclosure 101 by bolts, and the top of the bracket 110 is fixedly connected to the speaker 103.
[0028] The microphone connection hole 104 is located at the lower end of the surface of the housing 101. The hands-free button 105, the simplex button 106, the volume potentiometer 107, the hands-free indicator light 108, and the simplex indicator light 109 are all installed on one side of the surface of the housing 101.
[0029] The outputs of the microphone connection 104, hands-free button 105, simplex button 106, and volume potentiometer 107 are all connected to the inputs of the motherboard 102. The outputs of the motherboard 102 are connected to the inputs of the speaker 103, hands-free indicator 108, and simplex indicator 109, respectively.
[0030] The enclosure 101 is made of cast aluminum ZL104 material. The rated voltage of the hands-free communication device 1 is AC220V±22V and the rated current is 300mA. The power supply for both the hands-free communication device 1 and the power amplifier junction box 41 is 220V AC.
[0031] like Figure 1-3 As shown, the volume of speaker 103 can be adjusted via volume potentiometer 107. Hands-free indicator light 108 and simplex indicator light 109 are used for operation indication. Communication mode can be adjusted via hands-free button 105 and simplex button 106. Microphone connection hole 104 is used to connect to microphone body 2. The housing 101 also houses an amplifier transformer, power amplifier module, and voice equalizer. After the host is powered on, pressing hands-free button 105 on either the host or slave will illuminate hands-free indicator light 108, allowing the host and slave to communicate via microphone body 2. The volume of speaker 103 can be adjusted by rotating volume potentiometer 107. After communication ends, either... If one party presses the hands-free button 105 again, the hands-free indicator light 108 will turn off, ending the communication and putting the device into standby mode. In cases of excessive outdoor noise or special circumstances, simplex communication mode can be used. Press and hold the simplex button 106 until the simplex indicator light 109 lights up, and you can make a call. The slave speaker will then output sound. Release the simplex button 106, and the simplex indicator light 109 will turn off, and the slave speaker will be in answer mode. The slave personnel can use the same method to make simplex calls. When you need to make a call to on-site personnel, press and hold the hands-free button 105 to make a call through the microphone 2, and the loudspeaker 42 will output sound, thus enabling you to instruct on-site personnel to work.
[0032] In use, the two hands-free communication units 1 are the master and slave units, respectively. The master unit is installed inside the driller's cabin, and the slave unit is installed on the drilling platform. The loudspeaker 42 is installed outside the driller's cabin. After the master unit is powered on, either the master or slave unit can press the hands-free button 105, illuminating the hands-free indicator light 108. The master and slave units can then communicate with each other through the microphone body 2. The volume of the speaker 103 can be adjusted by rotating the volume potentiometer 107. After communication ends, either unit can press the hands-free button 105 again, turning off the hands-free indicator light 108, thus ending the communication and putting the device into standby mode. In cases of excessive outdoor noise or special circumstances, simplex communication mode can be used. Press and hold the simplex button... When the simplex button 106 is held down, the simplex indicator light 109 illuminates, allowing for communication. The slave unit's speaker then outputs sound. Releasing the simplex button 106 turns off the simplex indicator light 109, and the slave unit's speaker becomes active. Slave personnel can use the same method for simplex communication. To communicate with on-site personnel, press and hold the hands-free button 105, which allows communication through the microphone 2. The loudspeaker 42 outputs sound, enabling instructions to be given to on-site personnel. Through the combined use of the main unit, slave unit, microphone 2, communication junction box 3, and loudspeaker 4, real-time communication can be achieved during drilling operations, improving communication quality and work efficiency.
[0033] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.
[0034] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.
Claims
1. A drilling explosion-proof communication device, comprising a hands-free communication unit (1), a microphone body (2), a communication junction box (3), and a sound amplification assembly (4), characterized in that: The hands-free communication device (1) is provided in two sets, which are respectively divided into a master unit and a slave unit. The hands-free communication device (1) includes a housing (101), a main board (102), and a speaker (103). The main board (102) is fixed in the inner cavity of the housing (101), and the speaker (103) is installed on the top of the housing (101). The microphone body (2) is connected to the hands-free communication device (1) by a cable. The two hands-free communication devices (1) are interconnected by a communication junction box (3). The communication junction box (3) is used for transmission. The loudspeaker assembly (4) includes a power amplifier junction box (41) and a loudspeaker (42). The loudspeaker assembly (4) is used for on-site announcements. The power amplifier junction box (41) and the loudspeaker (42) are connected by a cable. The output and input ends of the hands-free communication device (1) are connected to the output and input ends of the communication junction box (3). The output end of the communication junction box (3) is connected to the input end of the power amplifier junction box (41). The output end of the power amplifier junction box (41) is connected to the input end of the loudspeaker (42).
2. The explosion-proof communication device for drilling as described in claim 1, characterized in that: The hands-free communication device (1) also includes a microphone connection hole (104), a hands-free button (105), a simplex button (106), a volume potentiometer (107), a hands-free indicator light (108), a simplex indicator light (109), and a bracket (110). One of the hands-free communication devices (1) is installed in the driller's cabin, and the other hands-free communication device (1) is installed on the drilling rig platform. The loudspeaker assembly (4) is installed outside the driller's cabin.
3. The explosion-proof communication device for drilling as described in claim 2, characterized in that: The bracket (110) is fixed to the top of the housing (101) by bolts, and the top of the bracket (110) is fixedly connected to the speaker (103).
4. The explosion-proof communication device for drilling as described in claim 2, characterized in that: The microphone connection hole (104) is located at the lower end of the surface of the housing (101), and the hands-free button (105), simplex button (106), volume potentiometer (107), hands-free indicator light (108) and simplex indicator light (109) are all installed on one side of the surface of the housing (101).
5. The explosion-proof communication device for drilling as described in claim 2, characterized in that: The outputs of the microphone connection hole (104), hands-free button (105), simplex button (106) and volume potentiometer (107) are all connected to the input of the motherboard (102), and the output of the motherboard (102) is connected to the input of the speaker (103), hands-free indicator (108) and simplex indicator (109) respectively.
6. The explosion-proof communication device for drilling as described in claim 1, characterized in that: The enclosure (101) is made of cast aluminum ZL104 material. The rated voltage of the hands-free communication device (1) is AC220V±22V and the rated current is 300mA. The power supply of the hands-free communication device (1) and the power amplifier junction box (41) is 220V AC.
Citation Information
Patent Citations
Explosion-proof wireless communication device for mine
CN218735005U