Blanket type rubber pavement

By processing the carpet-like rubber pavement structure into rolls at the processing plant, and combining wear resistance and waterproofing properties, the problems of long repair cycles and performance degradation of existing pavements have been solved, achieving rapid repair and performance improvement.

CN223633728UActive Publication Date: 2025-12-05邱照宝
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520266344.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-12-05
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Existing road repair and maintenance require on-site material mixing and paving, resulting in long maintenance cycles and low efficiency. Furthermore, the anti-skid, drainage, and noise reduction performance of traditional road structures declines after a period of use, posing safety hazards.

Method used

The carpet-type rubber pavement structure includes a rubber base layer, an adhesive layer, a sealing layer, a wear-resistant layer, a waterproof layer, and a buffer layer. It is processed into rolls at the factory and quickly laid on site. The combination of improved wear resistance and waterproof performance, along with the buffer layer, reduces fatigue damage.

Benefits of technology

It enables rapid repair and maintenance, reduces maintenance cycles, improves road surface lifespan and safety, and enhances anti-skid, drainage and noise reduction performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223633728U_ABST
    Figure CN223633728U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of road construction, in particular to a blanket type rubber pavement which comprises a rubber base layer, a bonding layer and a plastic package layer, the rubber base layer is horizontally laid on a working face, the bonding layer is arranged at the bottom end of the rubber base layer and fixedly connected with the rubber base layer, and the plastic package layer is arranged at the bottom end of the rubber base layer. The bonding layer is used for bonding the rubber base layer on a working face, the plastic package layer is arranged on the side, away from the rubber base layer, of the bonding layer, the plastic package layer and the bonding layer are used for coiled transportation of the rubber road surface when bonded, the plastic package layer is uncovered when the rubber base layer is used, and the effects of shortening the maintenance period of the road surface and improving the maintenance efficiency of the road surface are achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of road construction, and in particular to a carpet-type rubber pavement. Background Technology

[0002] Currently, over 80% of highways in my country are semi-rigid base asphalt pavements. While semi-rigid base asphalt pavements have advantages such as good slab-like structure and strong load-bearing capacity, they also have inherent drawbacks such as thermal shrinkage cracking, which reduces the service life of asphalt pavements. Flexible base pavements have good performance, but their cost is about 65% higher than that of semi-rigid base asphalt pavements. The maintenance of semi-rigid base asphalt pavements generates a large amount of waste asphalt mixture, and improper disposal can cause serious environmental pollution and resource waste.

[0003] Existing traditional asphalt pavement is generally composed of two or three layers of AC asphalt mixture. With increasing traffic volume and severe overloading, the anti-skid, drainage, and noise reduction properties of traditional pavement structures deteriorate rapidly after a period of use, leading to serious pavement damage and numerous safety hazards. Therefore, road repair and maintenance are necessary.

[0004] The existing technical solutions mentioned above have the following drawbacks: existing road repair and maintenance require on-site material mixing, paving and other processes, and the road restrictions can only be lifted after the material properties have stabilized, resulting in long road maintenance cycles and low maintenance efficiency. Utility Model Content

[0005] This application provides a carpet-type rubber pavement in order to reduce the maintenance cycle and improve the maintenance efficiency of the road surface.

[0006] The above-mentioned technical objective of this application is achieved through the following technical solution:

[0007] A blanket-type rubber pavement includes a rubber base layer, an adhesive layer, and a sealing layer. The rubber base layer is laid horizontally on the working surface. An adhesive layer is provided at the bottom end of the rubber base layer and is fixedly connected to the rubber base layer. The adhesive layer is used to bond the rubber base layer to the working surface. The sealing layer is located on the side of the adhesive layer away from the rubber base layer. When the sealing layer is bonded to the adhesive layer, it is used for the rubber pavement to be transported in rolls. When the rubber base layer is used, the sealing layer is peeled off.

[0008] Furthermore, a wear-resistant layer is provided on the side of the rubber base layer away from the adhesive layer, and the wear-resistant layer is fixed to the rubber base layer.

[0009] Furthermore, an upper buffer layer is provided between the wear-resistant layer and the rubber base layer, and the upper buffer layer is fixed to both the wear-resistant layer and the rubber base layer.

[0010] Furthermore, a waterproof layer is provided between the upper buffer layer and the wear-resistant layer, and the waterproof layer is fixed to both the wear-resistant layer and the upper buffer layer.

[0011] Further, a lower buffer layer is arranged between the rubber base layer and the adhesive layer, and the lower buffer layer is fixed with the rubber base layer and the adhesive layer.

[0012] Further, a connecting piece is arranged between the rubber base layer and the upper buffer layer and the lower buffer layer, and the upper buffer layer and the lower buffer layer are provided with a plug-in slot, one end of the connecting piece is fixedly connected with the rubber base layer, and the other end is plugged into the plug-in slot.

[0013] Further, the end of the connecting piece away from the rubber base layer is provided in a semispherical shape, and the plug-in slot is provided in a necked slot matching the semispherical shape.

[0014] Further, the rubber base layer comprises an upper base layer and a hard base layer, the upper base layer is close to the upper buffer layer, the hard base layer is close to the lower buffer layer, the upper base layer and the hard base layer are fixedly connected, the hard base layer is provided with a metal mesh, and the hard base layer is used to enhance the folding resistance of the rubber base layer.

[0015] In summary, the application has the following technical effects:

[0016] 1. By arranging the rubber pavement comprising the rubber base layer, the adhesive layer and the plastic sealing layer, the adhesive layer is closed by the plastic sealing layer, so that the rubber pavement is rolled into a coiled material after being processed in the processing factory, and then the coiled material is transported to the construction site, when the rubber pavement is used, the plastic sealing layer is opened to expose the adhesive layer, and then the rubber pavement is laid on the working surface like a carpet, the rubber base layer is quickly laid and fixed on the working surface by the adhesive layer, the repair and maintenance of the road are quickly completed, the maintenance period of the road is reduced, and the maintenance efficiency of the road is improved.

[0017] 2. By arranging the wear-resistant layer and the waterproof layer, the waterproof performance of the rubber pavement is improved by the waterproof layer, the damage of the rubber pavement caused by water penetration and then icing is reduced, and then the wear-resistant layer is laid to enhance the wear-resistant performance of the rubber pavement, thereby prolonging the service life of the rubber pavement.

[0018] 3. By arranging the upper buffer layer and the lower buffer layer, the pressure borne by the rubber base layer is buffered by the buffer layer, the bending of the rubber base layer when stressed is reduced, and fatigue damage of the rubber base layer is avoided as much as possible. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a structure schematic view of the carpet type rubber pavement of the application;

[0020] Figure 2 is a structure schematic view of the carpet type rubber pavement after being cut open;

[0021] Figure 3 is Figure 2 a partial enlarged view of part A in FIG. 8;

[0022] Figure 4 is an explosion schematic diagram of the rubber pavement.

[0023] In the figure, 1, rubber base layer; 11, upper base layer; 12, hard base layer; 2, adhesive layer; 3, plastic sealing layer; 4, wear-resistant layer; 5, upper buffer layer; 6, lower buffer layer; 7, waterproof layer; 8, connecting piece; 9, insertion slot. DETAILED DESCRIPTION

[0024] The application will be further described in detail below with reference to the accompanying drawings.

[0025] With reference to Figure 1 and Figure 2 , the rubber pavement provided by the embodiment comprises a rubber base layer 1, an adhesive layer 2 and a plastic sealing layer 3. The rubber base layer 1 is horizontally laid on a working surface. The bottom end of the rubber base layer 1 is provided with the adhesive layer 2, which is fixedly connected with the rubber base layer 1. The adhesive layer 2 is used to adhere the rubber base layer 1 to the working surface. The plastic sealing layer 3 is arranged on the side of the adhesive layer 2 away from the rubber base layer 1. The plastic sealing layer 3 is used for transporting the rubber pavement in a roll when the adhesive layer 2 is bonded. When the rubber base layer 1 is used, the plastic sealing layer 3 is opened, and then the rubber pavement is laid on the working surface like a carpet, so that the repair and maintenance of the road are quickly completed, the maintenance period of the road is reduced, and the maintenance efficiency of the road is improved.

[0026] With reference to Figure 1 and Figure 2 , the side of the rubber base layer 1 away from the adhesive layer 2 is provided with a wear-resistant layer 4, which is fixed with the rubber base layer 1. An upper buffer layer 5 is arranged between the wear-resistant layer 4 and the rubber base layer 1. The upper buffer layer 5 is fixed with the wear-resistant layer 4 and the rubber base layer 1. A waterproof layer 7 is arranged between the upper buffer layer 5 and the wear-resistant layer 4. The waterproof layer 7 is fixed with the wear-resistant layer 4 and the upper buffer layer 5. A lower buffer layer 6 is arranged between the rubber base layer 1 and the adhesive layer 2. The lower buffer layer 6 is fixed with the rubber base layer 1 and the adhesive layer 2.

[0027] With reference to Figure 2 and Figure 3 , the rubber base layer 1 is provided with a connecting piece 8 between the upper buffer layer 5 and the lower buffer layer 6. The upper buffer layer 5 and the lower buffer layer 6 are both provided with an insertion slot 9. One end of the connecting piece 8 is fixedly connected with the rubber base layer 1, and the other end is inserted into the insertion slot 9. The end of the connecting piece 8 away from the rubber base layer 1 is provided in a hemispherical shape, and the insertion slot 9 is provided in a necked slot shape matched with the hemispherical shape.

[0028] With reference to Figure 3 and Figure 4The rubber base layer 1 comprises an upper base layer 11 and a hard base layer 12, the upper base layer 11 is close to the upper cushion layer 5, the hard base layer 12 is close to the lower cushion layer 6, the upper base layer 11 and the hard base layer 12 are fixedly connected, the hard base layer 12 is provided with a metal mesh, and the hard base layer 12 is used for enhancing the folding resistance of the rubber base layer 1.

[0029] The rubber pavement of the application is suitable for the following road surface conditions:

[0030] 1. When the road surface structure strength does not have a large attenuation, and the cumulative axle load action times of the designed life have been completed, the road surface diseases are mainly concentrated in the asphalt layer, and the functional diseases are mainly concentrated in the asphalt layer, at this time, the road surface needs to be repaired, the more timely the repair is, the lower the maintenance cost is, and the better the repair effect is. At this time, the blanket type rubber pavement is used to repair the road surface.

[0031] 2. The road surface structure strength is good, the road surface is mainly crack disease, and the PQI (pavement technical condition index) is not less than 70. The service life of the road surface is prolonged by paving the blanket type rubber pavement.

[0032] 3. The road surface structure strength has a certain attenuation, through the investigation of the structure layer, the first cement stabilized base is damaged, and the road surface has structural diseases. The service life of the road surface is prolonged by paving the blanket type rubber pavement.

[0033] 4. The road surface structure strength has a large attenuation, the structure strength is insufficient, and the two cement stabilized bases are damaged. The service life of the road surface is prolonged by paving the blanket type rubber pavement.

[0034] The specific embodiment is only an explanation of the application, and is not a limitation of the application. Those skilled in the art can make modifications to the embodiment without creative contribution after reading the specification, but as long as the modifications are within the scope of the claims of the application, they are protected by the patent law.

Claims

1. A carpet-type rubber pavement, characterized by: Including rubber base layer (1), adhesive layer (2) and plastic sealing layer (3), rubber base layer (1) is laid horizontally on the working surface, the bottom end of rubber base layer (1) is provided with adhesive layer (2), adhesive layer (2) is fixedly connected with rubber base layer (1), adhesive layer (2) is used for bonding rubber base layer (1) on the working surface, plastic sealing layer (3) is arranged on the side of adhesive layer (2) away from rubber base layer (1), plastic sealing layer (3) is used for rubber pavement roll transportation when bonding with adhesive layer (2), rubber base layer (1) is used to uncover plastic sealing layer (3).

2. A carpet-type rubber pavement according to claim 1, characterized in that: The side of the rubber base layer (1) away from the adhesive layer (2) is provided with a wear-resistant layer (4), and the wear-resistant layer (4) is fixed with the rubber base layer (1).

3. A carpet-type rubber pavement according to claim 2, characterized in that: The wear-resistant layer (4) and the rubber base layer (1) are provided with an upper buffer layer (5), and the upper buffer layer (5) is fixed with the wear-resistant layer (4) and the rubber base layer (1).

4. A carpet-type rubber pavement according to claim 3, characterized in that: The upper buffer layer (5) and the wear-resistant layer (4) are provided with a waterproof layer (7), and the waterproof layer (7) is fixed with the wear-resistant layer (4) and the upper buffer layer (5).

5. A carpet-type rubber pavement as claimed in claim 3, wherein: The rubber base layer (1) and the adhesive layer (2) are provided with a lower buffer layer (6), and the lower buffer layer (6) is fixed with the rubber base layer (1) and the adhesive layer (2).

6. A carpet-type rubber pavement according to claim 5, characterized in that: The rubber base layer (1) and the upper buffer layer (5) and the lower buffer layer (6) are provided with a connecting piece (8), the upper buffer layer (5) and the lower buffer layer (6) are provided with a plug-in slot (9), one end of the connecting piece (8) is fixedly connected with the rubber base layer (1), and the other end is inserted into the plug-in slot (9).

7. A carpet-type rubber pavement according to claim 6, characterized in that: The end of the connecting piece (8) away from the rubber base layer (1) is provided with a hemispherical shape, and the plug-in slot (9) is provided with a necked slot matched with the hemispherical shape.

8. A carpet-style rubber road surface as defined in claim 5, wherein: The rubber base layer (1) includes an upper base layer (11) and a hard base layer (12), the upper base layer (11) is close to the upper buffer layer (5), the hard base layer (12) is close to the lower buffer layer (6), the upper base layer (11) and the hard base layer (12) are fixedly connected, the hard base layer (12) is provided with a metal mesh, and the hard base layer (12) is used for enhancing the bending resistance of the rubber base layer (1).