Assistant atomizing and adding device for modified powder production
By designing an additive atomization and addition device, the problems of powder agglomeration and inconsistent modification effects were solved, achieving uniform atomization and stable release of additives, and improving the quality stability of modified powders.
Patent Information
- Application Number
- CN202520069326.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing methods of adding additives are prone to causing powder agglomeration, and the modification effect is inconsistent between different batches, resulting in unstable powder quality.
An additive atomization addition device is adopted. A closed space is formed by the combination of a support frame, container, cover, inlet ball valve, funnel, air pressure regulating valve, vent ball valve, discharge ball valve, pipe and atomizing nozzle. The additive is atomized into uniform micro particles within a set pressure range by air pressure regulation and atomizing nozzle, and then evenly released into the high-speed mixer.
This avoids powder clumping, improves the quality stability of modified powder, and ensures consistent modification effects between different batches.
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Figure CN223669151U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of heat-conducting powder production, in particular to an additive atomization adding device for modified powder production. BACKGROUND
[0002] With the increase of power of electronic products, a large amount of heat is inevitably generated and enriched. Studies have shown that the reliability of electronic components decreases by 10% for every 2℃ increase in operating temperature; when the temperature rises by 50℃, the service life is only 1 / 6 of that when the temperature rises by 25℃. The thermal interface conductive material is the main material for improving the heat dissipation performance of electronic components, mainly composed of heat-conducting powder and an organic matrix.
[0003] The production process of heat-conducting powder is mainly divided into wet process and dry process. Among them, the dry process has become the mainstream process for producing heat-conducting powder due to its simple equipment structure, high production efficiency and low cost. The core equipment of the dry process is a high-speed mixer, and the production process includes material feeding, stirring and material collecting processes. In order to improve the compatibility of heat-conducting powder and the organic matrix, one or more additives are usually used to modify the surface of the heat-conducting powder. The existing additive adding process relies on manual operation, that is, the operator uses a measuring cup to weigh the additive and pours it into the high-speed mixer. However, the existing additive adding method is easy to cause powder agglomeration, and also easy to cause inconsistent modification effects of the powder between different batches. CONTENT OF THE UTILITY MODEL
[0004] In view of the above-mentioned problems, the present application is proposed to provide an additive atomization adding device for modified powder production to overcome the problems or at least partially solve the problems, which comprises:
[0005] The additive atomization adding device for modified powder production comprises a support frame, a container, a cover, an inlet ball valve, a hopper, a gas pressure regulating valve, a gas outlet ball valve, a discharge port ball valve, a pipe body and an atomization nozzle.
[0006] The container is arranged on the support frame; the cover is arranged at the top opening of the container; the surface of the cover is respectively provided with an inlet, an air inlet and a gas outlet; the inlet ball valve is arranged at the inlet; the hopper is arranged above the inlet; the gas pressure regulating valve is arranged at the air inlet and connected with an air inlet device through an air inlet pipe; the gas outlet ball valve is arranged at the gas outlet; the bottom of the container is provided with a discharge port; the discharge port ball valve is arranged at the discharge port; one end of the pipe body is connected with the discharge port, and the other end is connected with the atomization nozzle.
[0007] Preferably, the application further comprises a pull rod buckle and a buckle seat, wherein the buckle seat is arranged on the side of the container, one end of the pull rod buckle is connected with the edge of the cover, and the other end is buckled with the buckle seat.
[0008] Preferably, the surface of the cover is provided with a sealing groove, the inside of the sealing groove is provided with a sealing ring, and the cover is connected with the edge of the opening of the top of the container through the sealing ring.
[0009] Preferably, the side of the air pressure regulating valve is provided with a first regulator for adjusting the air inlet amount.
[0010] Preferably, the side of the air pressure regulating valve is provided with an air pressure gauge for displaying the air pressure state.
[0011] Preferably, the application further comprises a pressure relief valve, the surface of the cover is provided with a pressure relief port, and the pressure relief valve is arranged at the pressure relief port.
[0012] Preferably, the inside of the pressure relief valve is provided with a spring and a piston, when the air pressure inside the container does not exceed the safety value, the piston is blocked at the end of the pressure relief channel under the action of the spring, and the pressure relief channel is closed, when the air pressure inside the container exceeds the safety value, the piston is lifted from the end of the pressure relief channel, and the pressure relief channel is opened.
[0013] Preferably, the end of the atomizing nozzle is provided with a second regulator for adjusting the nozzle caliber.
[0014] Preferably, the end of the pipe body is provided with an elbow joint, and the pipe body is connected with the discharging port through the elbow joint.
[0015] Preferably, the upper part of the container is cylindrical, and the lower part is conical.
[0016] The application has the following advantages:
[0017] In view of the problems that the existing additive adding mode is easy to cause powder agglomeration and the modified effects of powder in different batches are inconsistent, the application provides a solution of using an additive atomization adding device which can atomize and release the additive into a high-speed mixer, specifically: comprising: a support frame, a container, a cover, an inlet ball valve, a hopper, a gas pressure regulating valve, a gas outlet ball valve, a discharge port ball valve, a pipe body and an atomizing nozzle; the container is arranged on the support frame; the cover is arranged at the top opening of the container; the surface of the cover is respectively provided with an inlet, an air inlet and a gas outlet; the inlet ball valve is arranged at the inlet; the hopper is arranged above the inlet; the gas pressure regulating valve is arranged at the air inlet and connected with an air inlet device through an air inlet pipe; the gas outlet ball valve is arranged at the gas outlet; the bottom of the container is provided with a discharge port; the discharge port ball valve is arranged at the discharge port; one end of the pipe body is connected with the discharge port, and the other end is connected with the atomizing nozzle.
[0018] By forming a closed space by using the container and the cover, arranging the gas pressure regulating valve on the surface of the cover, arranging the discharge port ball valve at the bottom of the container, and connecting the atomizing nozzle through the pipe body, the pressure inside the container can be accurately adjusted, ensuring that the additive is atomized into uniform small particles within a set pressure range and released into the high-speed mixer at a balanced speed, thereby avoiding the phenomenon of powder agglomeration caused by uneven dispersion of the additive, and also reducing the difference in additive adding time of different batches, improving the quality stability of the modified powder. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the application, the drawings needed to be used in the description of the application will be briefly introduced as follows. Obviously, the drawings in the following description are only part of the embodiments of the application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0020] Figure 1 is a perspective view of the additive atomization adding device provided by an embodiment of the application;
[0021] Figure 2 is a front view of the additive atomization adding device provided by an embodiment of the application;
[0022] Figure 3 is a right view of the additive atomization adding device provided by an embodiment of the application;
[0023] Figure 4 is a top view of the additive atomization adding device provided by an embodiment of the application;
[0024] Figure 5is a sectional view of an auxiliary agent atomization adding device provided by an embodiment of the present application;
[0025] Figure 6 is Figure 5 is a partial enlarged view at A in the figure.
[0026] The reference signs in the attached drawings of the specification are as follows:
[0027] 10, support frame; 20, container; 30, cover; 31, sealing ring; 40, funnel; 50, pipe body; 51, elbow joint; 60, atomizing nozzle; 71, feeding port ball valve; 72, air pressure regulating valve; 73, air outlet ball valve; 74, discharging port ball valve; 75, pressure relief valve; 81, pull rod buckle; 82, lock seat. DETAILED DESCRIPTION
[0028] In order to make the objects, characteristics and advantages of the present application more obvious and easy to understand, the present application will be further described in detail below in combination with the drawings and specific embodiments. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present application.
[0029] The inventor found through analysis of the prior art that the existing auxiliary agent adding method is to manually weigh the auxiliary agent and pour it into a high-speed mixer, which cannot guarantee uniform dispersion of the auxiliary agent, and may cause powder agglomeration due to local excess of the auxiliary agent. In addition, it cannot guarantee consistent adding time of the auxiliary agent, and may cause inconsistent modification effect of the powder between different batches due to inconsistent mixing time of the auxiliary agent and the powder.
[0030] Referring to Figures 1-6 In an embodiment of the present application, an auxiliary agent atomization adding device for modifying powder production is provided, which comprises a support frame 10, a container 20, a cover 30, a feeding port ball valve 71, a funnel 40, an air pressure regulating valve 72, an air outlet ball valve 73, a discharging port ball valve 74, a pipe body 50 and an atomizing nozzle 60.
[0031] The container 20 is arranged on the support frame 10; the cover 30 is arranged at the top opening of the container 20; the surface of the cover 30 is respectively provided with a feeding port, an air inlet and an air outlet; the feeding port ball valve 71 is arranged at the feeding port; the funnel 40 is arranged above the feeding port; the air pressure regulating valve 72 is arranged at the air inlet and connected with an air inlet device through an air inlet pipe; the air outlet ball valve 73 is arranged at the air outlet; the bottom of the container 20 is provided with a discharging port; the discharging port ball valve 74 is arranged at the discharging port; one end of the pipe body 50 is connected with the discharging port, and the other end is connected with the atomizing nozzle 60.
[0032] By adopting the container 20 and the cover 30 to form a closed space, arranging the air pressure adjusting valve 72 on the surface of the cover 30, arranging the ball valve 74 at the bottom of the container 20, and connecting the atomizing nozzle 60 through the pipe body 50, the pressure inside the container 20 can be accurately adjusted, so that the additives are atomized into uniform small particles and released into the high-speed mixer at a balanced speed within the set pressure range, thereby avoiding the phenomenon of powder agglomeration caused by uneven dispersion of additives, and reducing the difference in addition time of different batches of additives, and improving the quality stability of modified powder.
[0033] In the following, the additive atomization and addition device in the present exemplary embodiment will be further described.
[0034] In an embodiment of the present application, the additive atomization and addition device further comprises a pull rod buckle 81 and a lock buckle seat 82; the lock buckle seat 82 is arranged on the side of the container 20; one end of the pull rod buckle 81 is connected with the edge of the cover 30, and the other end is buckled with the lock buckle seat 82. By arranging the pull rod buckle 81 and the lock buckle seat 82, the cover 30 can be stably connected with the container 20 under high pressure conditions, preventing air pressure leakage or the cover 30 from falling off, and improving the safety of the device.
[0035] In an embodiment of the present application, the surface of the cover 30 is provided with a sealing groove; the inside of the sealing groove is provided with a sealing ring 31; the cover 30 is connected with the edge of the opening at the top of the container 20 through the sealing ring 31. By arranging the sealing ring 31, the airtightness of the container 20 can be improved, which provides a guarantee for maintaining the stability of the air pressure inside the container 20; in combination with the embedded design of the sealing groove, the sealing ring 31 can be uniformly stressed when compressed, further improving the sealing performance.
[0036] In an embodiment of the present application, the side of the air pressure adjusting valve 72 is provided with a first adjuster for adjusting the air inlet amount. The first adjuster can indirectly adjust the air pressure inside the container 20 by controlling the flow of gas entering the container 20. By arranging the first adjuster, the operator can easily adjust the flow of gas entering the container 20, ensuring that the air pressure inside the container 20 is within the set range.
[0037] In an embodiment of the present application, the side of the air pressure adjusting valve 72 is provided with an air pressure gauge for displaying the air pressure state. The air pressure gauge can intuitively provide the air pressure data inside the container 20 through pointer or digital display. By arranging the air pressure gauge, the operator can monitor the air pressure state inside the container 20 in real time.
[0038] In an embodiment of the present application, the auxiliary agent atomization adding device further comprises a pressure relief valve 75; the surface of the cover body 30 is provided with a pressure relief port; and the pressure relief valve 75 is arranged at the pressure relief port. When the air pressure inside the container 20 exceeds a preset safety value, the pressure relief valve 75 is automatically opened to release the excess gas outside through the pressure relief port. By arranging the pressure relief valve 75, the damage or safety accidents caused by overpressure can be prevented, and the safety of the device is improved.
[0039] In an embodiment of the present application, the inside of the pressure relief valve 75 is provided with a spring and a piston; when the air pressure inside the container 20 does not exceed the safety value, the piston is blocked at the end of the pressure relief channel under the action of the spring, and the pressure relief channel is closed; when the air pressure inside the container 20 exceeds the safety value, the piston is lifted from the end of the pressure relief channel, and the pressure relief channel is opened.
[0040] In an embodiment of the present application, the end of the atomization nozzle 60 is provided with a second adjuster for adjusting the caliber of the nozzle. By adjusting the caliber of the nozzle, the size of the atomized auxiliary agent particles can be adjusted: when the caliber of the nozzle is large, the particles of the auxiliary agent when sprayed are relatively large, which is suitable for processes with low powder covering requirements; when the caliber of the nozzle is small, the particles of the auxiliary agent when sprayed are relatively small, which is suitable for processes with high powder covering requirements. By arranging the second adjuster, the requirements of different modification processes on the size of the atomized particles can be flexibly adapted.
[0041] In an embodiment of the present application, the end of the pipe body 50 is provided with an elbow joint 51; and the pipe body 50 is connected with the discharge port through the elbow joint 51. The elbow joint 51 can change the flow direction of the auxiliary agent in the pipeline. By adopting the elbow joint 51 as a transition structure, it can be ensured that the auxiliary agent flows smoothly into the inside of the pipe body 50 from the discharge port.
[0042] In an embodiment of the present application, the upper part of the container 20 is cylindrical, and the lower part is conical. The upper part structure in a cylindrical shape provides a larger volume, which is convenient for loading more auxiliary agent at one time, and the lower part structure in a conical shape helps the auxiliary agent to flow naturally downward, reducing the auxiliary agent residue phenomenon.
[0043] The use method of the auxiliary agent atomization adding device is as follows:
[0044] The pull rod buckle 81 and the lock buckle seat 82 are buckled tightly to ensure that the cover body 30 is tightly connected with the container 20; the feed port ball valve 71 is opened, a preset volume of auxiliary agent is poured into the inside of the container 20 through the hopper 40, it is ensured that the filling amount of the auxiliary agent is within the safety range of the container 20, and after the filling is completed, the feed port ball valve 71 is closed;
[0045] Close the air release ball valve 73 to ensure that the container 20 forms a closed space inside; open the air pressure regulating valve 72, adjust the gas flow into the container 20 through the first regulator, and monitor the air pressure inside the container 20 in real time through the air pressure gauge to confirm that the air pressure is within the preset range; according to the need for auxiliary agent atomization, adjust the caliber size of the atomizing nozzle 60 through the second regulator to control the size and spraying range of the atomized particles;
[0046] Open the discharging port ball valve 74, and the auxiliary agent flows through the elbow joint 51 and the pipe body 50 under the action of pressure, enters the atomizing nozzle 60, and is uniformly atomized through the atomizing nozzle 60 and sprayed into the high-speed mixer. After the addition of the auxiliary agent is completed, the discharging port ball valve 74 is closed.
[0047] Close the air pressure regulating valve 72 and open the air release ball valve 73. After the pressure inside the container 20 returns to normal pressure, loosen the pull rod buckle 81, open the cover 30, and clean the residual auxiliary agent inside the container 20 and the pipe body 50.
[0048] The above embodiments are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other.
[0049] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to the embodiments once they know the basic inventive concept. Therefore, the interpretation of the appended claims includes the preferred embodiments and all changes and modifications falling within the scope of the embodiments of the present application.
[0050] Finally, it should be noted that in this specification, relationship terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or terminal device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or terminal device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or terminal device including the element.
[0051] The above describes in detail the auxiliary agent atomization adding device for modified powder production provided by the present application. The principles and implementation manners of the present application are described in the specification by using specific examples. The above example description is only used to help understand the method of the present application and its core idea. Meanwhile, for those skilled in the art, according to the idea of the present application, the specific implementation manners and application ranges will be changed. In conclusion, the content of the specification should not be understood as a limitation of the present application.
Claims
1. An additive atomization adding device for modifying powder production, characterized by, The utility model relates to a kind of automatic feeding device, including: Support frame, container, cover, feed inlet ball valve, hopper, air pressure regulating valve, air release port ball valve, lower outlet ball valve, pipe body and atomizing nozzle; The container is arranged on the support frame;The cover is arranged at the top opening of the container;The surface of the cover is respectively provided with a feed inlet, an air inlet and an air release port;The feed inlet ball valve is arranged at the feed inlet;The hopper is arranged above the feed inlet;The air pressure regulating valve is arranged at the air inlet and connected with the air inlet equipment through an air inlet pipe;The air release port ball valve is arranged at the air release port;The bottom of the container is provided with a lower outlet;The lower outlet ball valve is arranged at the lower outlet;One end of the pipe body is connected with the lower outlet, and the other end is connected with the atomizing nozzle.
2. The adjuvant atomization adding device according to claim 1, characterized in that, Further comprising: Pull rod pull buckle and lock buckle seat;The lock buckle seat is arranged on the side of the container; One end of the pull rod pull buckle is connected with the edge of the cover, and the other end is buckled with the lock buckle seat.
3. The adjuvant atomization addition device according to claim 1, characterized by The surface of the cover is provided with a sealing groove;The inside of the sealing groove is provided with a sealing ring;The cover is connected with the edge of the top opening of the container through the sealing ring.
4. The adjuvant atomization addition device according to claim 1, characterized by The side of the air pressure regulating valve is provided with a first regulator for adjusting the air inlet amount.
5. The adjuvant atomization addition device according to claim 1, characterized by The side of the air pressure regulating valve is provided with an air pressure gauge for displaying the air pressure state.
6. The adjuvant atomization adding device according to claim 1, characterized by Further comprising: Pressure relief valve;The surface of the cover is provided with a pressure release port;The pressure relief valve is arranged at the pressure release port.
7. The adjuvant atomization addition device according to claim 6, characterized by The inside of the pressure relief valve is provided with a spring and a piston;When the air pressure inside the container does not exceed the safety value, the piston is blocked at the end of the pressure relief channel under the action of the spring, and the pressure relief channel is closed;When the air pressure inside the container exceeds the safety value, the piston is lifted from the end of the pressure relief channel, and the pressure relief channel is opened.
8. The adjuvant atomization addition device according to claim 1, characterized by The end of the atomizing nozzle is provided with a second regulator for adjusting the nozzle caliber.
9. The adjuvant atomization addition device according to claim 1, characterized by The end of the pipe body is provided with an elbow joint;The pipe body is connected with the lower outlet through the elbow joint.
10. The adjuvant atomization addition device according to claim 1, characterized by The upper part of the container is cylindrical, and the lower part is conical.