Solid lubricant inlaying device special for oil-free bushing
By designing the cooperation between the turntable and the push rod, the automated solid lubricant insertion of blind holes in oilless bushings was realized, solving the problems of high labor intensity and low efficiency in the insertion process of existing technologies, and improving insertion efficiency and quality.
Patent Information
- Application Number
- CN202520980037.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-05-19
AI Technical Summary
The solid lubricant installation process for oil-free bushings in the existing technology is labor-intensive, leading to hand tension, cramps, and arm pain, and the installation efficiency is low.
A solid lubricant embedding device for oil-free bushings was designed, including a turntable, a storage box, a distributor, and an L-shaped silicone rod. The device achieves automated embedding of solid lubricant by rotating the turntable and pushing the push rod, reducing manual operation and improving embedding efficiency.
It enables rapid and continuous setting of blind holes on oil-free bushings, reducing the workload of workers, avoiding hand tension, cramps and arm pain, and improving setting efficiency and consistency of setting quality.
Smart Images

Figure CN223676799U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil-free bushing processing, and more specifically, it relates to a solid lubricant embedding device for oil-free bushings. Background Technology
[0002] In the manufacturing process of self-lubricating bearings, the embedding of solid lubricant is a key step. After drilling holes in the copper-based bushing to create blind holes, the solid lubricant is embedded into the blind holes. Currently, the embedding of solid lubricant into blind holes is mostly done manually. Workers put the solid lubricant into a mixing basin, pour in lubricating oil and mix well. While rotating the oilless bushing, they use tweezers to pick up the solid lubricant one by one and embed it into each blind hole. Since there are many blind holes on the oilless bushing, the embedding operation needs to be repeated many times to embed multiple solid lubricants into the corresponding blind holes.
[0003] However, in the existing technology, when workers repeatedly perform the inlaying operation, the repeated use of tweezers to pick up solid lubricant can easily cause hand tension, cramps, and arm pain, resulting in a heavy workload for workers and slow inlaying efficiency of solid lubricant. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a solid lubricant embedding device for oil-free bushings.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A solid lubricant embedding device for oil-free bushings includes a worktable with a turntable rotatably connected to it. The oil-free bushing is placed on the turntable. The worktable is equipped with a storage frame corresponding to the oil-free bushing, a distributor for transferring multiple solid lubricants into the storage frame at one time, and an L-shaped silicone rod that mates with blind holes on the oil-free bushing. A receiving plate is connected inside the storage frame. The storage frame has an outlet corresponding to the receiving plate and a guide hole corresponding to the outlet. A push rod is movably connected to the guide hole on the storage frame. The storage frame is movably connected to the worktable.
[0007] Further configured, the storage frame consists of two side plates, a front plate and a rear plate, with the discharge port located on the front plate and the guide port located on the rear plate, and the distance between the two side plates being greater than the diameter of the solid lubricant.
[0008] A further configuration is provided, wherein a limit plate is installed on the push rod, and a spring is installed on the limit plate, the spring being connected to the rear plate.
[0009] Further settings, the bottom of the storage frame is connected with the base corresponding to the receiving plate, a plurality of lifting seats are arranged below the base and are stacked, the height of the lifting seat is consistent with the interval of the adjacent two blind holes in the height direction of the oil-free bushing, and the number of the lifting seat is consistent with the number of the blind holes in the height direction of the oil-free bushing.
[0010] Further settings, the receiving plate is provided with a guide groove facilitating the movement of the solid lubricant to the discharge port.
[0011] Further settings, the rotating disc is connected with a positioning block matched with the oil-free bushing, the oil-free bushing is sleeved on the positioning block, and the rotating disc is fixed with a shaft rod rotationally connected with the workbench.
[0012] Further settings, the distributor is in the shape of a cuboid, the distributor comprises a plurality of solid lubricant accommodating cavities, and the top plate of the distributor and one end side plate of the distributor are in the shape of an opening.
[0013] By adopting the above technical scheme, the beneficial effects of the utility model are as follows:
[0014] The design of the rotating disc enables the oil-free bushing to rotate as required, the workers can move a plurality of solid lubricants from the mixing basin to the distributor and arrange them in order, then the distributor can transfer a plurality of solid lubricants to the storage frame at one time and arrange them in order in the storage frame, the push rod moves in the guide hole, the push rod pushes the corresponding solid lubricant out of the discharge port and into the blind hole of the corresponding oil-free bushing, after the push rod is reset, the solid lubricant in the storage frame falls under the action of gravity and corresponds to the push rod, the oil-free bushing is rotated to make the next blind hole on the oil-free bushing correspond to the discharge port, the push rod is repeatedly pushed, and thus the solid lubricant in the whole circle of blind holes on the oil-free bushing is inlaid, the solid lubricant in a plurality of blind holes is continuously and quickly inlaid, one lifting seat is removed to lower the position of the discharge port, the discharge port corresponds to the adjacent blind hole in the height direction of the oil-free bushing, so that the solid lubricant in the whole circle of blind holes at the height position on the oil-free bushing is inlaid, and finally the solid lubricant in all blind holes on the oil-free bushing is inlaid, the problem that the workers are prone to hand cramp and arm sore during the inlaying operation is avoided, the labor burden of the workers is reduced, and the inlaying efficiency of the solid lubricant is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a structural schematic view of the utility model embodiment.
[0016] Fig. 2 It is a structural schematic view of the push rod matched with the guide hole.
[0017] Fig. 3 It is a structural schematic view of the solid lubricant matched with the receiving plate.
[0018] In the figure: oilless bushing 100, solid lubricant 200, workbench 1, rotating disc 2, storage frame 3, distributor 4, L-shaped silica gel rod 5, receiving plate 6, discharge port 7, guide hole 8, push rod 9, side plate 31, front plate 32, rear plate 33, limiting plate 10, spring 11, base 12, lifting seat 13, guide groove 61, positioning block 14, shaft 15, containing chamber 41. DETAILED DESCRIPTION
[0019] Reference Figs. 1 to 3 Further illustrate the embodiments of the utility model.
[0020] An oilless bushing special solid lubricant inlay device, including workbench 1, workbench 1 is rotationally connected with rotating disc 2, oilless bushing 100 is placed on rotating disc 2, workbench 1 is equipped with the storage frame 3 corresponding with oilless bushing 100, the distributor 4 for the multiple solid lubricants 200 of disposable transfer to storage frame 3 in and L-shaped silica gel rod 5 with the blind hole cooperation of oilless bushing 100, distributor 4 is cuboid, and distributor 4 includes the containing chamber 41 for accommodating multiple solid lubricants 200, and the top plate of distributor 4 and the side plate 31 of one end of distributor 4 are open, and the width of containing chamber 41 is slightly greater than the length of solid lubricant 200, so that multiple solid lubricants 200 are arranged neatly when entering the containing chamber 41 of distributor 4, and subsequent neat transfer to storage frame 3 is facilitated.
[0021] The receiving plate 6 is connected in the storage frame 3, the discharge port 7 corresponding to the receiving plate 6 and the guide hole 8 corresponding to the discharge port 7 are opened on the storage frame 3, the push rod 9 movably connected with the guide hole 8 is arranged on the storage frame 3, the storage frame 3 is cuboid structure, the internal space of the storage frame 3 can accommodate the solid lubricant 200 equal to the number of circumferential blind holes of the oilless bushing 100, so as to facilitate the single filling of the machining preparation of the whole circle blind hole on the oilless bushing 100, the base 12 corresponding to the receiving plate 6 is connected to the bottom of the storage frame 3, a plurality of lifting seats 13 stacked below the base 12 are arranged, the lifting seats 13 are arranged on the workbench 1, the height of the lifting seats 13 is consistent with the interval of the adjacent two blind holes in the height direction of the oilless bushing 100, the number of the lifting seats 13 is consistent with the number of the blind holes in the height direction of the oilless bushing 100, and the number of the solid lubricants 200 contained in the storage frame 3 is consistent with the number of the circumferential blind holes on the oilless bushing 100.
[0022] Working principle: the staff arranges multiple solid lubricants 200 from the mixing basin to the distributor 4, and then transfers multiple solid lubricants to the storage frame 3 through the distributor 4 and arranges them neatly in the storage frame 3, and moves the push rod 9 in the guide hole 8, and pushes the corresponding solid lubricant out of the discharge port 7 and into the blind hole of the corresponding oilless bushing 100.
[0023] After the push rod 9 is reset under the action of the spring 11, the fixed lubricant in the storage frame 3 falls under the action of gravity and corresponds to the push rod 9. The design of the rotating disc 2 enables the oil-free bushing 100 to rotate as needed. By rotating the rotating disc 2, the next blind hole in the circumferential position of the oil-free bushing 100 corresponds to the discharge port 7. By repeating the operation of pushing the push rod 9, the embedding of the solid lubricant 200 in the blind hole in the circumferential position of the oil-free bushing 100 is sequentially completed, and the embedding of the solid lubricant 200 is continuously and quickly completed, which is beneficial to improve the embedding efficiency of the solid lubricant 200 and reduce the labor burden of the workers.
[0024] By matching the removal of one lifting seat 13 to lower the position of the discharge port 7, the discharge port 7 corresponds to the adjacent blind hole in the height direction of the oil-free bushing 100. By repeating the above embedding operation, the embedding of the solid lubricant 200 in the blind hole in the circumferential position of the oil-free bushing 100 is completed, and finally the embedding of the solid lubricant 200 in all blind holes of the oil-free bushing 100 is realized. During the embedding operation of the workers, the workers are prone to hand cramps and arm aches. The labor burden of the workers is reduced, and the embedding efficiency of the solid lubricant 200 is improved.
[0025] During the rotation of the rotating disc 2 to drive the rotation of the oil-free bushing 100, the end of the L-shaped silica gel rod 5 is deformed under the action of external force and moves out of the corresponding blind hole. When the oil-free bushing 100 rotates, the end of the L-shaped silica gel rod 5 moves on the outer wall of the oil-free bushing 100. When the end of the L-shaped silica gel rod 5 moves to the adjacent next blind hole, the end of the L-shaped silica gel rod 5 returns to its original state and enters the blind hole to quickly position the rotation angle of the oil-free bushing 100. During the rotation of the rotating disc 2 to drive the rotation of the oil-free bushing 100, the next blind hole to be embedded can be quickly corresponded to the discharge port 7, which is beneficial to improve the embedding efficiency.
[0026] Since the stroke of the push rod 9 is fixed, the embedding consistency of each solid lubricant 200 is ensured, thereby avoiding the problem of uneven embedding quality caused by different operation methods and forces of different operators.
[0027] The storage frame 3 is composed of two side plates 31, a front plate 32 and a rear plate 33. The front plate 32 and the rear plate 33 are respectively arranged at the two ends of the side plate 31, and the two ends of the front plate 32 are respectively connected with the two side plates 31. The two ends of the rear plate 33 are respectively connected with the two side plates 31. The discharge port 7 is arranged on the front plate 32, and the guide port is arranged on the rear plate 33. The distance between the two side plates 31 is slightly greater than the diameter of the solid lubricant 200.
[0028] The front plate 32 is provided with an outlet 7 which forms an accurate alignment channel with the guide hole 8 of the rear plate 33, cooperates with the linear motion track of the push rod 9, and guarantees that the solid lubricant 200 can be accurately pushed into the blind hole of the oil-free bushing 100 each time. The distance between the two side plates 31 is slightly larger than the diameter of the solid lubricant 200, which can guarantee that the solid lubricant 200 is kept in a vertical arrangement in the storage frame 3, and can also avoid the frictional jamming phenomenon caused by too small gap, and ensure the smooth falling of the lubricant under the action of gravity.
[0029] The push rod 9 is provided with a limiting plate 10, the limiting plate 10 is provided with a spring 11, the spring 11 is connected with the rear plate 33, and the spring 11 is arranged so that the push rod 9 can be automatically reset after pushing out the solid lubricant 200, thereby improving the continuity and efficiency of operation.
[0030] The receiving plate 6 is provided with a guide groove 61 which is convenient for the solid lubricant 200 to move to the outlet 7, and the guide groove 61 can help to guide the solid lubricant 200 to be more quickly and accurately transferred to the outlet 7, reduce the retention of the lubricant in the storage frame 3, and improve the overall embedding efficiency.
[0031] The rotating disc 2 is connected with a positioning block 14 matched with the oil-free bushing 100, the oil-free bushing 100 is sleeved on the positioning block 14, so that the oil-free bushing 100 is prevented from sliding and causing position deviation when the rotating disc 2 rotates, thereby affecting the embedding of the solid lubricant 200, the rotating disc 2 is fixed with a shaft rod 15 which is rotationally connected with the workbench 1, the shaft rod 15 is rotationally connected with the workbench 1 through a bearing, and the rotating disc 2 is rotationally connected with the workbench 1, so that the oil-free bushing 100 can be smoothly rotated as required.
[0032] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0033] In the utility model, unless another definite provision and limitation, the term "arrange", "install", "link", "connect", "fix" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, can be direct connection, also can pass through intermediate medium indirectly connect, can be two element inside's intercommunication or two element's interaction relation. For ordinary skilled person in the art, can understand the above-mentioned term in the utility model's specific meaning according to specific circumstances.
[0034] The control mode of the utility model is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of those skilled in the art, and the power supply also belongs to the common knowledge in the art, and the utility model is mainly used to protect the mechanical device, so the control mode and the circuit connection of the utility model will not be explained in detail.
[0035] The above is only the preferred embodiment of the utility model, and does not limit the utility model, and the ordinary skilled person in the art makes the usual change and replacement within the technical scheme range of the utility model, which should be included in the protection scope of the utility model.
Claims
1. A solid lubricant inlay device for oil-free bushings, comprising a worktable (1), characterized in that, The workbench (1) is rotatably connected with a rotating disc (2), the oil-free bushing (100) is placed on the rotating disc (2), the workbench (1) is provided with a storage frame (3) corresponding to the oil-free bushing (100), a distributor (4) facilitating the transfer of a plurality of solid lubricants (200) into the storage frame (3) at one time, and an L-shaped silica gel rod (5) matched with the blind hole on the oil-free bushing (100), the storage frame (3) is connected with a receiving plate (6), the storage frame (3) is provided with a discharge port (7) corresponding to the receiving plate (6) and a guide hole (8) corresponding to the discharge port (7), the storage frame (3) is movably connected with a push rod (9), and the storage frame (3) is movably connected with the workbench (1).
2. A solid lubricant inlay for oil-less bushing according to claim 1, characterized in that, The storage frame (3) is composed of two side plates (31), a front plate (32) and a rear plate (33), the discharge port (7) is arranged on the front plate (32), the guide port is arranged on the rear plate (33), and the distance between the two side plates (31) is greater than the diameter of the solid lubricant (200).
3. A solid lubricant inlay for oil-less bushing applications according to claim 2, wherein, The push rod (9) is provided with a limiting plate (10), the limiting plate (10) is provided with a spring (11), and the spring (11) is connected with the rear plate (33).
4. A solid lubricant inlay for oil-less bushing according to claim 3, wherein The storage frame (3) is connected with a base (12) corresponding to the receiving plate (6), a plurality of lifting seats (13) are arranged below the base (12), the height of the lifting seat (13) is consistent with the distance between two adjacent blind holes in the height direction of the oil-free bushing (100), and the number of the lifting seat (13) is consistent with the number of the blind holes in the height direction of the oil-free bushing (100).
5. A solid lubricant insert for oil-less bushings according to claim 4, characterized in that, The receiving plate (6) is provided with a guide groove (61) facilitating the movement of the solid lubricant (200) to the discharge port (7).
6. A solid lubricant insert for oil-less bushings according to claim 5, characterized in that, The rotating disc (2) is connected with a positioning block (14) matched with the oil-free bushing (100), the oil-free bushing (100) is sleeved on the positioning block (14), and the rotating disc (2) is fixedly provided with a shaft rod (15) rotatably connected with the workbench (1).
7. A solid lubricant insert for oil-less bushings according to claim 6, characterized in that, The distributor (4) is in the shape of a cuboid, the distributor (4) includes a plurality of solid lubricant (200) containing cavities (41), and the top plate of the distributor (4) and one end side plate (31) of the distributor (4) are in the shape of an opening.