New energy automobile battery sealing ring screening and conveying device

Abstract

The utility model discloses a new energy automobile battery sealing ring screening and conveying device which comprises a machine frame fixed on the ground, a transverse conveying mechanism is fixed on the machine frame, a waste material receiving box is placed on the ground on the left side of the machine frame, and a qualified product receiving box is placed on the ground on the right side of the machine frame. A left side discharging guide groove body obliquely extending downwards and leftwards is fixed to the left end of the transverse conveying mechanism, and a right side discharging guide groove body obliquely extending downwards and rightwards is fixed to the right end of the transverse conveying mechanism. When the injection molding equipment is started at the initial stage or when the injection molding equipment is shut down due to failure in production and then started, injection molding products are conveyed leftwards into the waste material receiving box through the conveying belt, stable injection molding products with good quality in the later period are conveyed rightwards into the qualified product receiving box, the quality of battery sealing rings in the qualified product receiving box is guaranteed, and the production efficiency is improved. The problems of omission and the like are basically avoided, manual one-by-one selection is not needed, the manual labor amount is greatly reduced, and the machining efficiency is improved.

Description

Technical fields:

[0001] This utility model relates to the field of mechanical processing equipment technology, and more specifically to a screening and conveying device for sealing rings of new energy vehicle batteries. Background technology:

[0002] The battery seals of existing new energy vehicles are generally injection molded.

[0003] This sealing ring is installed at the top of the battery to prevent leakage of internal liquid.

[0004] However, during the initial startup of injection molding equipment and after a shutdown and restart due to a malfunction, defective battery sealing rings may be produced. These defective products are usually dropped directly into the receiving bin and require manual sorting and disposal later. This process is labor-intensive, time-consuming, and affects processing efficiency. The sorting process is also troublesome, and during manual sorting, some suspected defective products may leak out, causing potential quality risks. Utility Model Content:

[0005] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a screening and conveying device for battery sealing rings in new energy vehicles. This device can transport the injection-molded products to the left into the waste material receiving box via a conveyor belt during the initial startup of the injection molding equipment or when the equipment is restarted after a malfunction. Conversely, it can transport the high-quality, stable injection-molded products to the right into the qualified product receiving box, ensuring the quality of the battery sealing rings in the qualified product receiving box and virtually eliminating any omissions. This eliminates the need for manual sorting, significantly reducing labor and improving processing efficiency.

[0006] The solution of this utility model to the aforementioned technical problem is:

[0007] A new energy vehicle battery sealing ring screening and conveying device includes a frame fixed on the ground, a transverse conveying mechanism fixed on the frame, a waste material receiving box placed on the ground on the left side of the frame, and a qualified product receiving box placed on the ground on the right side of the frame.

[0008] The left end of the transverse conveying mechanism is fixed with a left discharge guide trough that extends diagonally downward and to the left, and the right end of the transverse conveying mechanism is fixed with a right discharge guide trough that extends diagonally downward and to the right. The discharge port of the left discharge guide trough is located directly above the waste material receiving box and corresponds to the waste material receiving box, and the discharge port of the right discharge guide trough is located directly above the qualified product receiving box and corresponds to the qualified product receiving box.

[0009] The transverse conveying mechanism includes two transverse beams extending forward and backward and left and right. The left and right sides of the outer side walls of the transverse beams are fixed with connecting support plates, and the bottom of the connecting support plates is fixed to the top surface of the frame.

[0010] Two drive rollers are positioned between two transverse beams, at the left and right sides of the two transverse beams. The front and rear parts of the drive rollers are movably connected to the corresponding transverse beams via bearings. One end of one drive roller extends out of the corresponding transverse beam and is fixed with a drive synchronous pulley. A motor mounting plate is fixed on the outer side of the corresponding transverse beam. The conveyor motor is fixed on the motor mounting plate. The end of the output shaft of the conveyor motor extends out of the outer side wall of the corresponding motor mounting plate and is fixed with a drive synchronous pulley. The synchronous belt is tensioned on the drive synchronous pulley and the drive synchronous pulley.

[0011] The conveyor belt is tensioned on two drive rollers, with the left and right ends of the upper belt body facing the inlet of the left discharge guide trough and the inlet of the right discharge guide trough, respectively.

[0012] Both transverse beams have side fixing plates fixed to their top surfaces. The tops of the two side fixing plates are fixed to the same upper transverse cover plate. A material discharge channel is formed in the middle of the top surface of the upper transverse cover plate, and the material discharge channel faces the middle top surface of the upper belt body of the conveyor belt.

[0013] An upper guide connecting sleeve is inserted into the feeding channel. The left and right side walls of the upper guide connecting sleeve are welded and fixed to the left and right side walls of the feeding channel. An upper connecting through hole is formed in the middle of the top plate of the upper guide connecting sleeve. The bottom end of the inner cavity of the upper guide connecting sleeve extends out of the bottom surface of the upper guide connecting sleeve and faces the top surface of the middle part of the upper belt of the conveyor belt. The feeding hopper is fixed on the top surface of the top plate of the upper guide connecting sleeve. The bottom outlet of the feeding hopper is connected to and aligned with the upper connecting through hole.

[0014] The two side fixing plates and the upper transverse cover plate form a guide cover. The left end of the guide cover is above the left end of the conveyor belt, and the right end of the guide cover is above the right end of the conveyor belt.

[0015] The outstanding effect of this utility model is:

[0016] It can transport the injection molded products to the left into the waste material receiving box via a conveyor belt during the initial startup of the injection molding equipment or when the equipment is restarted after a malfunction. It can also transport the stable injection molded products with good quality to the right into the qualified product receiving box, ensuring the quality of the battery sealing rings in the qualified product receiving box. This virtually eliminates the need for manual sorting, greatly reducing labor and improving processing efficiency. Attached image description:

[0017] Figure 1 This is a partial structural schematic diagram of the present invention;

[0018] Figure 2 yes Figure 1 A schematic diagram of the local structure from a different angle;

[0019] Figure 3 yes Figure 2 A partial structural diagram showing the motor mounting plate with the protective cover removed;

[0020] Figure 4 This is a partial sectional view of the present invention. Detailed implementation method:

[0021] For example, see below. Figures 1 to 4 As shown ( Figures 1 to 3 (The raised blocks in the text are omitted and not shown). A new energy vehicle battery sealing ring screening and conveying device includes a frame 10 fixed on the ground, a transverse conveying mechanism 20 fixed on the frame 10, a waste material receiving box 30 placed on the ground on the left side of the frame 10, and a qualified product receiving box 40 placed on the ground on the right side of the frame 10.

[0022] The left end of the transverse conveying mechanism 20 is fixed with a left discharge guide trough 1 that extends diagonally downward and to the left, and the right end of the transverse conveying mechanism 20 is fixed with a right discharge guide trough 2 that extends diagonally downward and to the right. The discharge port of the left discharge guide trough 1 is located directly above the waste receiving box 30 and corresponds to the waste receiving box 30. The discharge port of the right discharge guide trough 2 is located directly above the qualified product receiving box 40 and corresponds to the qualified product receiving box 40.

[0023] Furthermore, the transverse conveying mechanism 20 includes two transverse beams 21 extending forward and backward and left and right. The left and right sides of the outer side walls of the transverse beams 21 are fixed with connecting support plates 22, and the bottom of the connecting support plates 22 is fixed to the top surface of the frame 10.

[0024] Two drive rollers 23 are located between two transverse beams 21, and at the left and right sides of the two transverse beams 21. The front and rear parts of the drive rollers 23 are movably connected to the corresponding transverse beams 21 through bearings. One end of one drive roller 23 extends out of the corresponding transverse beam 21 and is fixed with a drive synchronous pulley 24. A motor fixing plate 25 is fixed on the outer side of the corresponding transverse beam 21. A conveying motor 26 is fixed on the motor fixing plate 25. The end of the output shaft of the conveying motor 26 extends out of the outer side wall of the corresponding motor fixing plate 25 and is fixed with a drive synchronous pulley 27. A synchronous belt 28 is tensioned on the drive synchronous pulley 27 and the drive synchronous pulley 24.

[0025] The conveyor belt 29 is tensioned on two drive rollers 23. The left and right ends of the upper belt body of the conveyor belt 29 are respectively facing the feed inlet of the left discharge guide trough 1 and the feed inlet of the right discharge guide trough 2.

[0026] Furthermore, the right discharge guide trough 2 and the left discharge guide trough 1 have the same structure, both including a base plate and side plates formed or welded to the front and rear side walls of the base plate, with the inner ends of the two side plates fixed to the ends of the corresponding transverse beams 21.

[0027] Furthermore, the top surfaces of the two transverse beams 21 are each fixed with a side fixing plate 211. The tops of the two side fixing plates 211 are fixed on the same upper transverse cover plate 212. A material discharge channel 213 is formed in the middle of the top surface of the upper transverse cover plate 212. The material discharge channel 213 faces the middle top surface of the upper belt body of the conveyor belt 29.

[0028] An upper guide connecting sleeve 214 is inserted into the feeding channel 213. The left and right side walls of the upper guide connecting sleeve 214 are welded and fixed to the left and right side walls of the feeding channel 213. An upper connecting through hole 215 is formed in the middle of the top plate of the upper guide connecting sleeve 214. The bottom end of the inner cavity of the upper guide connecting sleeve 214 extends out of the bottom surface of the upper guide connecting sleeve 214 and faces the top surface of the middle part of the upper belt of the conveyor belt 29. The feeding hopper 50 is fixed on the top surface of the top plate of the upper guide connecting sleeve 214. The bottom outlet of the feeding hopper 50 is connected to and aligned with the upper connecting through hole 215.

[0029] Furthermore, the two side fixing plates 211 and the upper transverse cover plate 212 form a guide cover, with the left end of the guide cover above the left end of the conveyor belt 29 and the right end of the guide cover above the right end of the conveyor belt 29.

[0030] Furthermore, the top surfaces of the left and right ends of the upper transverse cover plate 212 of the material guide cover are respectively fixed with a first double-output shaft pushing cylinder 3 and a second double-output shaft pushing cylinder 4.

[0031] The top ends of the two push rods of the first double-output shaft push cylinder 3 are fixed with a bending lifting plate 5. A baffle plate 6 is fixed on the left side wall of the vertical plate of the bending lifting plate 5. The baffle plate 6 is inserted into the vertical slot formed at the left end of the top plate of the upper horizontal cover plate 212 of the guide cover. The bottom end of the baffle plate 6 extends out of the bottom surface of the vertical slot and is close to the left top surface of the upper belt body of the conveyor belt 29. The front and rear side walls of the baffle plate 6 are close to the left inner side wall of the two side fixing plates 211 of the guide cover.

[0032] The top ends of the two push rods of the second double-output shaft push cylinder 4 are fixed with a second bending lifting plate 7. A second baffle plate 8 is fixed on the right side wall of the vertical plate of the second bending lifting plate 7. The second baffle plate 8 is inserted into the vertical slot formed at the right end of the top plate of the upper horizontal cover plate 212 of the guide cover. The bottom end of the second baffle plate 8 extends out of the bottom surface of the corresponding vertical slot and is close to the right top surface of the upper belt body of the conveyor belt 29. The front and rear side walls of the second baffle plate 8 are close to the right inner side wall of the two side fixing plates 211 of the guide cover.

[0033] Furthermore, a middle support plate 9 is fixed to the middle of the bottom surface of the bottom plate of the left discharge guide trough 1, and the bottom surface of the middle support plate 9 is fixed to the top surface of the top plate of the frame 10.

[0034] Furthermore, the frame 10 is fixed on the top surface of the raised block 100 fixed or cast on the ground, and the waste receiving box 30 and the qualified product receiving box 40 are located on the left and right sides of the raised block 100.

[0035] In this embodiment, all electrical components are electrically connected to the control host via electrical connection lines. The control host controls the operation of all components. This is a conventional structure and will not be described in detail here.

[0036] In this embodiment, the injection-molded battery sealing ring enters the feeding hopper 50. As the bottom of the feeding hopper 50 enters the top surface of the upper belt of the conveyor belt 29, the conveyor belt 29 is moved by the operation of the conveyor motor 26.

[0037] When the injection molding equipment is started up initially or restarted after a malfunction during production, its conveyor belt 29 conveys to the left. At this time, the two push rods of the first double-output shaft push cylinder 3 push, causing the baffle plate 6 to rise. The battery sealing ring is then conveyed to the left through the left discharge guide trough 1 into the waste material receiving box 30. Then, after the injection molding machine is manually inspected and the material coming out is a stable qualified product (by manually taking it from the process before the unloading hopper 50), the output shaft of the conveyor motor 26 can be reversed by controlling the host machine. The two push rods of the second double-output shaft push cylinder 4 push, causing the second baffle plate 8 to rise, causing the battery sealing ring to be conveyed to the right and into the qualified product receiving box 40.

[0038] It can ensure that all battery sealing rings in the qualified product receiving box 40 are qualified products. It guarantees that the battery sealing rings in the qualified product receiving box 40 basically meet the requirements and there will be no omissions or other problems. There is no need for manual selection one by one, which greatly reduces the amount of manual labor and improves processing efficiency.

[0039] In this embodiment, when the injection molding equipment is running normally, the products it injects are all qualified products. When there is a problem with the products it injects, it needs to be stopped for maintenance. At this time, the products produced when the machine is stopped and restarted need to be conveyed to the waste material receiving box 30.

[0040] To ensure stable material discharge, an end guard 90 can be installed at one end of the same side of the two transverse beams 21 (in this embodiment, an end guard 90 is installed on the left side). The end guard 90 covers the left or right end of the guide cover. The lower part of the end plate of the end guard 90 is located in the corresponding left discharge guide trough 1 or right discharge guide trough 2, and its bottom surface is close to the top surface of the bottom plate of the left discharge guide trough 1 or right discharge guide trough 2. This ensures that the output battery sealing ring will not be ejected outward, but will slide outward along the top surface of the bottom plate of the left discharge guide trough 1 or right discharge guide trough 2 after being blocked by the end plate of the end guard 90, thus solving the material discharge problem.

Claims

1. A new energy automobile battery sealing ring screening and conveying device, comprising a rack (10) fixed on the ground, characterized in that: The rack (10) is fixed with a transverse conveying mechanism (20), a waste receiving box (30) is placed on the ground at the left side of the rack (10), and a qualified product receiving box (40) is placed on the ground at the right side of the rack (10); The left end of the transverse conveying mechanism (20) is fixed with a left side discharging guide groove (1) extending downward and leftward, the right end of the transverse conveying mechanism (20) is fixed with a right side discharging guide groove (2) extending downward and rightward, the discharging opening of the left side discharging guide groove (1) is directly above and corresponds to the waste receiving box (30), and the discharging opening of the right side discharging guide groove (2) is directly above and corresponds to the qualified product receiving box (40).

2. The screening and conveying device for the sealing ring of the battery of the new energy vehicle according to claim 1, characterized in that: The transverse conveying mechanism (20) comprises two front and rear transverse beams (21) extending left and right, the left and right parts of the outer side walls of the transverse beams (21) are fixed with connecting support plates (22), and the bottoms of the connecting support plates (22) are fixed on the top surface of the rack (10); Two transmission rollers (23) are between and at the left and right parts of the two transverse beams (21), the front and rear parts of the transmission rollers (23) are movably connected to the corresponding transverse beams (21) through bearings, one end of one of the transmission rollers (23) extends out of the corresponding transverse beam (21) and is fixed with a transmission synchronous pulley (24), a motor fixing plate (25) is fixed on the outer side of the corresponding transverse beam (21), a conveying motor (26) is fixed on the motor fixing plate (25), the end of the output shaft of the conveying motor (26) extends out of the outer side wall of the corresponding motor fixing plate (25) and is fixed with a driving synchronous pulley (27), and a synchronous belt (28) is tensioned on the driving synchronous pulley (27) and the transmission synchronous pulley (24). A conveying belt (29) is tensioned on the two transmission rollers (23), and the left and right ends of the upper belt body of the conveying belt (29) are respectively opposite to the feeding openings of the left side discharging guide groove (1) and the right side discharging guide groove (2).

3. The screening and conveying device for the sealing ring of the battery of the new energy vehicle according to claim 1, characterized in that: The right side discharging guide groove (2) and the left side discharging guide groove (1) are the same in structure and each comprise a bottom plate and side plate bodies fixed on the front and rear side walls of the bottom plate, and the inner ends of the two side plate bodies are fixed at the ends of the corresponding transverse beam (21).

4. The screening and conveying device for the sealing ring of the new energy automobile battery according to claim 2, characterized in that: The top surfaces of the two transverse beams (21) are fixed with side fixing plates (211), the top parts of the two side fixing plates (211) are fixed on the same upper transverse cover plate (212), the top surface of the upper transverse cover plate (212) is formed with a discharging through groove (213) opposite to the middle top surface of the upper belt body of the conveying belt (29).

5. The screening and conveying device for the sealing ring of the battery of the new energy vehicle according to claim 4, characterized in that: The upper guide connecting sleeve body (214) is sleeved in the blanking channel (213), the left and right side walls of the upper guide connecting sleeve body (214) are welded and fixed on the left and right side walls of the blanking channel (213), the middle part of the top plate of the upper guide connecting sleeve body (214) is formed with an upper connecting through hole (215), the bottom end of the inner cavity of the upper guide connecting sleeve body (214) extends out of the bottom surface of the upper guide connecting sleeve body (214) and is opposite to the middle top surface of the upper belt body of the conveying belt (29), the blanking hopper (50) is fixed on the top surface of the top plate of the upper guide connecting sleeve body (214), and the bottom end discharge port of the blanking hopper (50) is communicated with and aligned with the upper connecting through hole (215).

6. The screening and conveying device for the sealing ring of the battery of the new energy vehicle according to claim 4, characterized in that: The two side fixed plates (211) and the upper transverse cover plate (212) form a material guide cover, the left end of the material guide cover is above the left end of the conveying belt (29), and the right end of the material guide cover is above the right end of the conveying belt (29).

7. The screening and conveying device for battery sealing rings of new energy vehicles according to claim 6, characterized in that: The left end and the right end top surface of the upper transverse cover plate (212) of the material guide cover are respectively fixed with the first double-out-shaft push air cylinder (3) and the second double-out-shaft push air cylinder (4); The top end of the two push rods of the first double-out-shaft push air cylinder (3) is fixed with a bent lifting plate (5), the left side wall of the vertical plate of the bent lifting plate (5) is fixed with a material blocking plate (6), the material blocking plate (6) is sleeved in the vertical slot formed in the left end of the top plate of the upper transverse cover plate (212) of the material guide cover, the bottom end of the material blocking plate (6) extends out of the bottom surface of the vertical slot and is close to the left part top surface of the upper belt body of the conveying belt (29), and the front and rear side walls of the material blocking plate (6) are close to the left end inner side walls of the two side fixed plates (211) of the material guide cover. The top end of the two push rods of the second double-out-shaft push air cylinder (4) is fixed with a second bent lifting plate (7), the right side wall of the vertical plate of the second bent lifting plate (7) is fixed with a second material blocking plate (8), the second material blocking plate (8) is sleeved in the vertical slot formed in the right end of the top plate of the upper transverse cover plate (212) of the material guide cover, the bottom end of the second material blocking plate (8) extends out of the bottom surface of the corresponding vertical slot and is close to the right part top surface of the upper belt body of the conveying belt (29), and the front and rear side walls of the second material blocking plate (8) are close to the right end inner side walls of the two side fixed plates (211) of the material guide cover.

8. The screening and conveying device for battery sealing rings of new energy vehicles according to claim 1, characterized in that: The middle support plate (9) is fixed in the middle part of the bottom surface of the bottom plate of the left side discharge guide groove body (1) and is fixed on the top surface of the top plate of the rack (10).

9. The screening and conveying device for battery sealing rings of new energy vehicles according to claim 1, characterized in that: The rack (10) is fixed on the top surface of the cushioning block (100) fixed or poured on the ground, and the waste material receiving box (30) and the qualified product receiving box (40) are located on the left side and the right side of the cushioning block (100).

Images