High-speed shearing device with receding mechanism for food additive production

Abstract

The utility model discloses a high-speed shearing device with a receding mechanism for food additive production. A feeding port is formed in the top of a high-speed shearing device body, and a discharging port is formed in the bottom of the high-speed shearing device body; the water cooling module is detachably arranged on the rear side of the high-speed shearing device body; the shearing head is arranged at the inner bottom of the high-speed shearing device body; the stirring motor is arranged in the center of the top of the high-speed shearing device body through a motor mounting seat; the output end of the stirring motor is connected with a stirring mechanism, the stirring mechanism is arranged in the high-speed shearing device body, and a receding groove matched with the stirring mechanism is formed in the bottom of the stirring mechanism. The shearing head is arranged at the bottom, so that the shearing effect is more comprehensive, the efficiency is higher, the abdicating groove is formed in the bottom side of the stirring mechanism matched with the shearing head to operate, the installation efficiency and the operation installation performance of the stirring mechanism are improved, meanwhile, the shearing head can be protected, and the damage risk is reduced.

Description

Technical Field

[0001] This utility model relates to the field of high-speed shearing device technology, specifically a high-speed shearing device for food additive production with a clearance mechanism. Background Technology

[0002] Food flavorings, short for food-grade flavorings, are mixtures that impart aroma and flavor to food products. They are suitable for use in beverages, biscuits, pastries, frozen foods, candies, seasonings, dairy products, canned goods, and alcoholic beverages. Food flavorings are essential food additives in the food industry.

[0003] High-speed shearing machines used in the processing of food flavorings are one type of shearing machine. They primarily combine ultrasonic welding technology with traditional shearing. When the ultrasonic generator is working, ultrasonic energy is transmitted to the welding head through the ultrasonic transducer, generating intense vibration and friction with the die, thus achieving the shearing effect. This results in sheared products that are more aesthetically pleasing, stronger, and have higher and faster production efficiency. Its main features include: 1. Using ultrasonic shearing, the cut is complete and aesthetically pleasing, with neat and smooth edges, no burrs, no fraying, and excellent shearing effect; 2. Using a PLC control console, automatic feeding, computer counting, high precision, high speed, simple and quick length adjustment, high efficiency, and the ability to shear multiple items simultaneously. However, existing high-speed shearing devices all have an internal stirring mechanism, and the shearing head is located at the top of the high-speed shearing device. The stirring mechanism needs to be installed in a small size to avoid the shearing head and prevent jamming accidents that could damage the machine, but this leads to low stirring efficiency. Therefore, we propose a high-speed shearing device for food additive production with a clearance mechanism to overcome the above problems. Utility Model Content

[0004] To address the aforementioned shortcomings in the existing technology, the purpose of this utility model is to provide a high-speed shearing device for food additive production with a clearance mechanism. This addresses the problem that existing high-speed shearing devices all have an internal stirring mechanism, with the shearing head located at the top of the device. The stirring mechanism needs to be small in size to avoid the shearing head and prevent jamming accidents that could damage the machine, but this results in low stirring efficiency.

[0005] The technical solution adopted by this utility model to achieve the above-mentioned objectives is: a high-speed shearing device for food additive production with a clearance mechanism. The high-speed shearing device body includes an inlet, an outlet, a water-cooling module, a shearing head, a stirring motor, and a stirring mechanism. The inlet is located at the top of the high-speed shearing device body, and the outlet is located at the bottom. The water-cooling module is detachably mounted on the rear side of the high-speed shearing device body. The shearing head is located at the inner bottom of the high-speed shearing device body. The stirring motor is mounted at the center of the top of the high-speed shearing device body via a motor mounting base. The output end of the stirring motor is connected to the stirring mechanism, which is located inside the high-speed shearing device body, and the bottom of the stirring mechanism has a clearance groove adapted to the shearing head.

[0006] To further improve the ease of use of the high-speed shearing device with a clearance mechanism, the present invention adopts the following solution: The stirring mechanism includes a stirring shaft, a first fixing block, a first connecting plate, a second fixing block, a second connecting plate, a third fixing block, a third connecting plate, and stirring plates. The first fixing block, the second fixing block, and the third fixing block are sequentially distributed on the stirring shaft. The first fixing block is connected to the first connecting plate on both its left and right sides. The second fixing block is connected to the second connecting plate on both its left and right sides. The third fixing block is connected to the third connecting plate on both its left and right sides. Two stirring plates are provided, one of which is fixed on the first connecting plate, the second connecting plate, and the third connecting plate on the left side, and the other stirring plate is fixed on the first connecting plate, the second connecting plate, and the third connecting plate on the right side.

[0007] To further improve the ease of use of the high-speed shearing device with a clearance mechanism, the present invention adopts the following solution: the first fixing block, the second fixing block, and the third fixing block are set to have the same model parameters; the first connecting plate and the second connecting plate are set to have the same model parameters.

[0008] To further improve the ease of use of the high-speed shearing device with a clearance mechanism, the present invention adopts the following solution: the bottom of the third connecting plate is provided with clearance grooves corresponding one-to-one with the number of shearing heads.

[0009] To further improve the ease of use of the high-speed shearing device with a clearance mechanism, the present invention adopts the following solution: the outer wall of the high-speed shearing device body is provided with a heat dissipation shell for auxiliary cooling.

[0010] To further improve the ease of use of the high-speed shearing device with a clearance mechanism, the present invention adopts the following solution: support legs are connected to the four bottom corners of the high-speed shearing device body.

[0011] To further improve the ease of use of the high-speed shearing device with a clearance mechanism, the present invention adopts the following solution: an observation window is provided on the front side of the high-speed shearing device body, and the observation window is set with a transparent structure.

[0012] To further improve the ease of use of the high-speed shearing device with a clearance mechanism, the present invention adopts the following solution: the discharge port is detachably connected to a valve for unloading.

[0013] The beneficial effects of this utility model are:

[0014] (1) This high-speed shearing device with a clearance mechanism sets the shearing head at the bottom, making the shearing effect more comprehensive and the efficiency higher.

[0015] (2) The high-speed shearing device with a clearance mechanism has a clearance groove on the bottom side of the stirring mechanism that works in conjunction with the shear head, which improves the installation efficiency and operational installation of the stirring mechanism, while protecting the shear head and reducing the risk of damage.

[0016] (3) The high-speed shearing device with a clearance mechanism is also equipped with a water-cooling module to improve cooling efficiency and avoid excessive shearing temperature. Attached Figure Description

[0017] Figure 1 This is a front structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the internal cross-section of the present invention;

[0020] Figure 4 This is a schematic diagram of the stirring mechanism of this utility model.

[0021] In the figure: 1 High-speed shearing device body, 2 Heat dissipation shell, 3 Support leg, 4 Feed port, 5 Discharge port, 6 Valve, 7 Observation window, 8 Water cooling module, 9 Shearing head, 10 Motor mounting base, 11 Stirring motor, 12 Stirring mechanism, 121 Stirring shaft, 122 First fixing block, 123 First connecting plate, 124 Second fixing block, 125 Second connecting plate, 126 Third fixing block, 127 Third connecting plate, 128 Relief groove, 129 Stirring plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-2 This utility model discloses a high-speed shearing device for food additive production with a clearance mechanism. The high-speed shearing device body 1 includes a feed inlet 4, a discharge outlet 5, a water-cooled module 8, a shearing head 9, a stirring motor 11, and a stirring mechanism 12. The feed inlet 4 is located at the top of the high-speed shearing device body 1, and the discharge outlet 5 is located at the bottom of the high-speed shearing device body 1. The discharge outlet 5 is detachably connected to a valve 6 (i.e., a gate valve or a stop valve), and the discharge is controlled by the valve 6.

[0024] In this invention: the water-cooling module 8 is detachably mounted on the rear side of the high-speed shearing device body 1. The water-cooling module 8 is a box-like structure with circulating pipes inside, through which cold water is introduced for water cooling. The shearing head 9 is located at the bottom inner side of the high-speed shearing device body 1. The stirring motor 11 is mounted at the center of the top of the high-speed shearing device body 1 via a motor mounting base 10. The output end of the stirring motor 11 is connected to the stirring mechanism 12, which is located inside the high-speed shearing device body 1. The bottom of the stirring mechanism 12 has a recessed groove 128 adapted to the shearing head 9. In use, the material to be sheared is first fed into the body 1 of the high-speed shearing device through the feed port 4. The stirring motor 11 is started to control the stirring mechanism 12 to stir the material. The material is sheared by the shearing head 9 set at the bottom of the high-speed shearing device body 1. The scraping between the stirring mechanism 12 and the shearing head 9 can be avoided by the clearance groove 128, which improves the efficiency of stirring and shearing. Finally, the material after stirring and shearing is discharged through the discharge port 5.

[0025] Furthermore, the outer wall of the high-speed shearing device body 1 is provided with a heat dissipation shell 2. The heat dissipation shell 2 is provided with several heat dissipation holes to assist in cooling the high-speed shearing device body 1.

[0026] Furthermore, support legs 3 are connected to the four corners of the bottom of the high-speed shearing device body 1 to improve the stability of the high-speed shearing device body 1.

[0027] Furthermore, an observation window 7 is provided on the front side of the high-speed shearing device body 1. The observation window 7 is made of transparent material (i.e., high-temperature resistant transparent glass) to observe the shearing process.

[0028] Furthermore, the stirring mechanism 12 includes a stirring shaft 121, a first fixing block 122, a first connecting plate 123, a second fixing block 124, a second connecting plate 125, a third fixing block 126, a third connecting plate 127, and stirring plates 129. The first fixing block 122, the second fixing block 124, and the third fixing block 126 are sequentially distributed on the stirring shaft 121. The first fixing block 122 is connected to the first connecting plate 123 on both the left and right sides. The second fixing block 124 is connected to the second connecting plate 125 on both the left and right sides. The third fixing block 126 is connected to the third connecting plate 127 on both the left and right sides. There are two stirring plates 129. One stirring plate 129 is fixed on the first connecting plate 123, the second connecting plate 125, and the third connecting plate 127 on the left side, and the other stirring plate 129 is fixed on the first connecting plate 123, the second connecting plate 125, and the third connecting plate 127 on the right side.

[0029] Specifically, the first fixing block 122, the second fixing block 124, and the third fixing block 126 are set to have the same model parameters.

[0030] Specifically, the first connecting plate 123 and the second connecting plate 125 are set to the same model parameters.

[0031] Specifically, the bottom of the third connecting plate 127 is provided with a clearance groove 128 corresponding to the number of shear heads 9.

[0032] This utility model.

[0033] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-speed shearing device for food additive production with a let-go mechanism, the high-speed shearing device body (1) comprising a feeding port (4), a discharging port (5), a water-cooling module (8), a shearing head (9), a stirring motor (11) and a stirring mechanism (12), characterized in that: the feeding port (4) is arranged on the top of the high-speed shearing device body (1), and the discharging port (5) is arranged on the bottom of the high-speed shearing device body (1); the water-cooling module (8) is detachably arranged on the rear side of the high-speed shearing device body (1); the shearing head (9) is arranged on the inner bottom of the high-speed shearing device body (1); the stirring motor (11) is arranged at the center of the top of the high-speed shearing device body (1) through a motor mounting seat (10); the output end of the stirring motor (11) is connected with the stirring mechanism (12), the stirring mechanism (12) is arranged in the high-speed shearing device body (1), and the bottom of the stirring mechanism (12) is provided with a let-go slot (128) matched with the shearing head (9).

2. The high-speed shearing device with a yield mechanism for food additive production according to claim 1, characterized in that: the stirring mechanism (12) comprises a stirring shaft (121), a first fixed block (122), a first connecting plate (123), a second fixed block (124), a second connecting plate (125), a third fixed block (126), a third connecting plate (127) and a stirring plate (129), the first fixed block (122), the second fixed block (124) and the third fixed block (126) are sequentially arranged on the stirring shaft (121), the first connecting plate (123) is connected to the left and right sides of the first fixed block (122), the second connecting plate (125) is connected to the left and right sides of the second fixed block (124), the third connecting plate (127) is connected to the left and right sides of the third fixed block (126), and the number of the stirring plates (129) is two, one of the stirring plates (129) is fixedly arranged on the left first connecting plate (123), the second connecting plate (125) and the third connecting plate (127), and the other stirring plate (129) is fixedly arranged on the right.

3. The high-speed shearing device with a yield mechanism for food additive production according to claim 2, characterized in that: the first fixed block (122), the second fixed block (124) and the third fixed block (126) are of the same model parameters; the first connecting plate (123) and the second connecting plate (125) are of the same model parameters.

4. The high-speed shearing device with a yield mechanism for food additive production according to claim 2, characterized in that: the bottom of the third connecting plate (127) is provided with the let-go slot (128) corresponding to the number of the shearing head (9).

5. The high-speed shearing device with a yield mechanism for food additive production according to claim 1, characterized in that: the outer wall of the high-speed shearing device body (1) is provided with a heat dissipation shell (2) for assisting cooling.

6. The high-speed shearing device with a yield mechanism for food additive production according to claim 1, characterized in that: the bottom of the high-speed shearing device body (1) is connected with support legs (3) at four corners.

7. The high-speed shearing device with a yield mechanism for food additive production according to claim 1, characterized in that: the front side of the high-speed shearing device body (1) is provided with an observation window (7), and the observation window (7) is arranged in a transparent structure.

8. The high-speed shearing device with a yield mechanism for food additive production according to claim 1, characterized in that: the discharging port (5) is detachably connected with a valve (6) for discharging.

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