Gypsum-based self-leveling automatic filling equipment for building
By designing the lifting mechanism and striking ball structure of the automatic filling equipment, the problem of material splashing during the gypsum-based self-leveling filling process is solved, achieving efficient filling and preventing solidification, thus improving filling efficiency and product quality.
Patent Information
- Application Number
- CN202520322034.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-26
AI Technical Summary
In the existing technology, there is a problem of material splashing during the filling process of gypsum-based self-leveling compound.
An automatic filling system is used to deliver gypsum-based self-leveling compound to the filling tube via a connecting hose. A lifting mechanism and a striking ball structure are used to reduce material splashing, and a stirring rod is used to prevent solidification.
It effectively reduces material splashing during the filling process, ensuring filling efficiency and product quality, and preventing material solidification from affecting use.
Smart Images

Figure CN223779945U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building material filling technology, specifically to an automatic filling device for gypsum-based self-leveling concrete for building materials. Background Technology
[0002] Gypsum-based self-leveling compound refers to self-leveling materials with gypsum as the main component. It is widely used in the construction and decoration industry, mainly for leveling and repairing floors. Due to its good fluidity, convenient construction, and fast curing, gypsum-based self-leveling compound has become one of the commonly used materials for floor treatment. After the gypsum-based self-leveling compound is produced, it needs to be filled into packaging tanks for convenient storage, transportation, and sales.
[0003] In the prior art, Chinese patent application number CN202223146356.5 discloses a self-leveling gypsum-based filling machine, which relates to the field of filling machine technology. The machine includes a body with a feed inlet on the right side of the upper surface. A drive motor is fixedly connected to the center of the upper side of the inner wall of the machine, and an auger is fixedly connected to the output end of the drive motor. An upper shell is fixedly connected to the lower side of the machine body surface, ensuring a sealing effect and preventing harm to workers' health or occupational diseases such as pneumoconiosis. It also ensures the machine's service life. The precise measurement also solves the problem of manufacturers adhering to honest business principles requiring minimal packaging error, thus guaranteeing product sales efficiency.
[0004] Based on the above information, it can be seen that in the existing technology, filling is generally done through a filling tube. However, in actual use, the packaging can has a certain height, and the filling tube will cause a certain impact when discharging liquid from the bottle mouth, resulting in splashing. Utility Model Content
[0005] The purpose of this invention is to provide an automatic filling device for gypsum-based self-leveling flooring used in construction, in order to solve the problem of material splashing during filling mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic filling device for gypsum-based self-leveling flooring, comprising a device housing placed horizontally on the ground, a control panel fixedly installed on the outer left side of the device housing, and a protective door hinged to the front of the device housing, a shelf fixedly installed on the upper surface of the protruding part in the middle of the device housing, a limiting block fixedly installed on the upper surface of the shelf, and a packaging tank for holding gypsum-based self-leveling flooring placed inside the limiting block, an installation frame above the limiting block, and a filling pipe for discharging gypsum-based self-leveling flooring installed below the front end of the installation frame, and a lifting mechanism between the installation frame and the device housing, and a storage tank fixedly installed inside the lower end of the device housing, and the storage tank being connected to the filling pipe via a conveying hose.
[0007] Preferably, the lifting mechanism includes a telescopic cylinder fixedly installed on the front side of the device housing, and the telescopic cylinder is fixedly installed with the connecting horizontal plate for telescopic movement.
[0008] Preferably, the mounting bracket is fixedly installed on the connecting horizontal plate at equal intervals, and the lower end of the filling tube has a side discharge hole.
[0009] Preferably, connecting rods are rotatably mounted on the left and right ends of the connecting cross plate, and a striking ball is fixedly mounted on the bottom end of the connecting rod, and the striking ball is made of rubber.
[0010] Preferably, the positions of the striking ball and the protruding strip correspond to each other, and the protruding strip is fixedly installed on the outer surface of the back of the limiting block at equal intervals.
[0011] Preferably, a torsion spring for resetting the connecting rod is installed on the outside of the shaft connecting the connecting rod and the connecting cross plate.
[0012] Preferably, a stirring rod for stirring gypsum-based self-leveling compound is rotatably installed inside the storage tank, and the stirring rod is driven to rotate by a drive motor fixedly installed outside the device housing.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This gypsum-based self-leveling automatic filling equipment for construction adopts a novel structural design, the specific details of which are as follows:
[0014] 1. The gypsum-based self-leveling compound in the storage tank is delivered to the filling pipe and sprayed out through the connecting hose, thereby realizing the filling operation of the packaging tank. During this process, the material is discharged from the side outlet at the lower end of the filling pipe at the same time, dispersing the impact on the inner wall of the packaging tank and reducing splashing.
[0015] Furthermore, during the filling process, the filling tube first extends into the bottom of the packaging can. As filling proceeds, the connecting horizontal plate is moved upward by the telescopic cylinder, which in turn causes the connecting horizontal plate to move synchronously with the mounting frame, causing the filling tube to rise slowly and reducing the material spraying distance, thereby reducing material splashing during filling.
[0016] Furthermore, as the connecting plate moves upward, it drives the connecting rod to move synchronously. At this time, the striking ball at the lower end of the connecting rod intermittently contacts the protruding strip, and with the elastic action of the torsion spring, it achieves the purpose of striking the limiting block, causing the limiting block to drive the packaging can to vibrate, and the air that entered during filling is discharged through vibration.
[0017] 2. The stirring rod is driven by a motor to rotate, which in turn stirs the gypsum base in the storage tank to self-level, thus preventing solidification during storage and affecting subsequent use. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the back structure of the limiting block of this utility model;
[0020] Figure 3 This is a schematic diagram of the filling tube structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the installation position structure of the torsion spring of this utility model;
[0022] Figure 5 This is a schematic diagram of the storage tank structure of this utility model;
[0023] Figure 6 This is a schematic diagram of the internal structure of the storage tank of this utility model.
[0024] In the diagram: 1. Device casing; 2. Control panel; 3. Protective door; 4. Shelf; 5. Limiting block; 6. Packaging tank; 7. Mounting frame; 8. Filling pipe; 801. Side discharge port; 9. Storage tank; 10. Connecting horizontal plate; 11. Telescopic cylinder; 12. Connecting rod; 13. Striking ball; 14. Protruding strip; 15. Torsion spring; 16. Conveying hose; 17. Stirring rod; 18. Drive motor. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1: Please refer to Figure 1 and Figure 5 In order to achieve the purpose of filling, this embodiment provides the following technical solution, which specifically discloses: a device housing 1 placed horizontally on the ground, a control panel 2 fixedly installed on the left side of the device housing 1, and a protective door 3 installed on the front side of the device housing 1 by means of a hinge, a shelf 4 fixedly installed on the upper surface of the protruding position in the middle of the device housing 1, and a limiting block 5 fixedly installed on the upper surface of the shelf 4, and a packaging tank 6 for holding gypsum-based self-leveling compound placed inside the limiting block 5, an installation frame 7 provided above the limiting block 5, and a filling pipe 8 for discharging gypsum-based self-leveling compound installed below the front end of the installation frame 7, and a storage tank 9 fixedly installed inside the lower end of the device housing 1, and the storage tank 9 is interconnected with the filling pipe 8 through a delivery hose 16.
[0027] When using the device, first place the packaging can 6 to be filled inside the limiting block 5. Use the groove structure inside the limiting block 5 to limit the packaging can 6. Then turn on the device through the control panel 2. At this time, the pump body will descend and the gypsum-based self-leveling compound in the storage tank 9 will be transported through the delivery hose 16 to the filling pipe 8 and injected into the packaging can 6. (During this process, the material is discharged simultaneously from the side outlet 801 at the lower end of the filling pipe 8 to disperse the impact force.) Finally, the filling operation of the packaging can 6 is completed.
[0028] Example 2: Please refer to Figures 2-4 In order to reduce material splashing, this embodiment provides the following technical solution, which specifically discloses: a lifting mechanism is provided between the mounting frame 7 and the device housing 1. The lifting mechanism includes a telescopic cylinder 11 fixedly installed on the front side of the device housing 1. The telescopic cylinder 11 is fixedly installed with the connecting horizontal plate 10. The mounting frame 7 is fixedly installed on the connecting horizontal plate 10 at equal intervals. A side discharge hole 801 is opened on the lower side of the filling tube 8. Connecting rods 12 are rotatably installed on the left and right ends of the connecting horizontal plate 10. A striking ball 13 is fixedly installed at the bottom of the connecting rod 12. The striking ball 13 is made of rubber. The positions of the striking ball 13 and the protruding strip 14 correspond to each other. The protruding strip 14 is fixedly installed on the outer surface of the back of the limiting block 5 at equal intervals. A torsion spring 15 for driving its reset is installed on the outside of the rotating shaft connecting the connecting rod 12 and the connecting horizontal plate 10.
[0029] During the filling process, the filling tube 8 first extends into the bottom of the packaging can 6. Then, as the filling volume increases, the telescopic cylinder 11 is activated. The telescopic cylinder 11 drives the connecting horizontal plate 10 to move upward, and the connecting horizontal plate 10 drives the mounting frame 7 to move upward synchronously. This causes the filling tube 8 to rise slowly during the filling process, keeping the distance of the sprayed material consistent and reducing material splashing during filling. At the same time, as the connecting horizontal plate 10 moves upward, it drives the connecting rods 12 on its left and right sides to move synchronously. This causes the striking ball 13 at the lower end of the connecting rod 12 to intermittently contact the protruding strip 14. Then, with the elastic reset action of the torsion spring 15, the striking ball 13 strikes the limiting block 5, causing the packaging can 6 to vibrate. The vibration is used to expel the air in the packaging can 6 during filling.
[0030] Example 3: Please refer to Figure 6 In order to prevent the material from solidifying during storage, this embodiment provides the following technical solution, which specifically discloses that: a stirring rod 17 for stirring gypsum-based self-leveling is rotatably installed inside the storage tank 9, and the stirring rod 17 is driven to rotate by a drive motor 18 fixedly installed outside the device housing 1.
[0031] When the device is not in use, turn on the drive motor 18 on the left side of the device housing 1. The drive motor 18 drives the stirring rod 17 to rotate, so that the stirring rod 17 stirs the gypsum base in the storage tank 9 to self-level, thus preventing it from solidifying during long-term storage.
[0032] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic filling device for gypsum-based self-leveling flooring, comprising a device housing (1) placed horizontally on the ground, a control panel (2) fixedly installed on the left side of the device housing (1), and a protective door (3) rotatably installed on the front side of the device housing (1) via a hinge, characterized in that, Also includes: A shelf (4) is fixedly installed on the upper surface of the protruding part in the middle of the outer shell (1) of the device, and a limiting block (5) is fixedly installed on the upper surface of the shelf (4), and a packaging jar (6) for holding gypsum-based self-leveling compound is placed inside the limiting block (5). An installation frame (7) is provided above the limiting block (5), and a filling pipe (8) for discharging gypsum-based self-leveling compound is installed below the front end of the installation frame (7), and a lifting mechanism is provided between the installation frame (7) and the device housing (1); A storage tank (9) is fixedly installed inside the lower end of the device housing (1), and the storage tank (9) is connected to the filling pipe (8) through a delivery hose (16).
2. The automatic filling equipment for gypsum-based self-leveling flooring for construction according to claim 1, characterized in that: The lifting mechanism includes a telescopic cylinder (11) fixedly installed on the front side of the device housing (1), and the telescopic cylinder (11) is fixedly installed with the connecting horizontal plate (10).
3. The automatic filling equipment for gypsum-based self-leveling flooring for construction according to claim 2, characterized in that: The mounting bracket (7) is fixedly installed on the connecting horizontal plate (10) at equal intervals, and the lower end of the filling tube (8) is provided with a side discharge hole (801).
4. The automatic filling equipment for gypsum-based self-leveling flooring for construction according to claim 3, characterized in that: Connecting rods (12) are rotatably mounted on the left and right ends of the connecting horizontal plate (10), and a striking ball (13) is fixedly mounted on the bottom end of the connecting rod (12), and the striking ball (13) is made of rubber.
5. The automatic filling equipment for gypsum-based self-leveling flooring for construction according to claim 4, characterized in that: The positions of the striking ball (13) and the protruding strip (14) correspond to each other, and the protruding strip (14) is fixedly installed at equal intervals on the outer surface of the back of the limiting block (5).
6. The automatic filling equipment for gypsum-based self-leveling flooring for construction according to claim 5, characterized in that: A torsion spring (15) for driving the connecting rod (12) to reset is installed on the outside of the shaft connecting the connecting cross plate (10).
7. The automatic filling equipment for gypsum-based self-leveling flooring for construction according to claim 1, characterized in that: The storage tank (9) is rotatably equipped with a stirring rod (17) for stirring gypsum-based self-leveling compound, and the stirring rod (17) is driven to rotate by a drive motor (18) fixedly installed outside the device housing (1).
Citation Information
Patent Citations
Self-leveling gypsum-based canning machine
CN218617267U