Dacron dip dyeing device and polyester fabric processed based on dip dyeing device
By using a driving system for the dyeing roller and guide roller in the polyester dyeing device, the problem of dye precipitation and coagulation was solved, thus improving the dyeing effect and dyeing efficiency of polyester fabrics.
Patent Information
- Application Number
- CN202423008622.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In existing polyester dyeing equipment, the dye tends to precipitate and condense at the bottom during dyeing, resulting in poor dyeing effect and low dyeing efficiency of polyester fabrics.
The system employs a combination of dyeing rollers and guide rollers to drive the dyeing solution. A servo motor and power components are used to make the dyeing solution flow, which avoids dye precipitation and increases the number of collisions between pigment molecules and the fabric.
It improves the dyeing effect and dyeing rate of polyester fabrics, solves the problem of dye precipitation and coagulation, and achieves a faster dyeing process.
Smart Images
Figure CN223813611U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to polyester fabric technical field, concretely, especially relates to a polyester dip dyeing device and the polyester fabric of processing based on this dip dyeing device. BACKGROUND
[0002] Yarn dyeing machine is mainly suitable for dyeing pure cotton, polyester cotton, polyester wheel, polyester wool, nylon, hemp cotton, wool yarn and zipper, and can dye different yarns such as cheese, skein, beam yarn and loose wool, and is most suitable for bleaching, refining, dyeing, washing and post-processing of single thin yarn, artificial silk, mercerized cotton yarn, silk yarn, real silk and fancy yarn and cashmere, and the dip dyeing device needs to be used when dyeing polyester fabric.
[0003] The existing polyester dip dyeing device is difficult to guarantee the dyeing effect of the fabric and has low dyeing efficiency when dyeing because the dye is prone to precipitate and coagulate at the bottom of the polyester dip dyeing device when the polyester fabric is dipped in the dye for a long time.
[0004] At present, no effective solution has been proposed for the problems in the related art. UTILITY MODEL CONTENT
[0005] In view of the problems in the related art, the utility model provides a polyester dip dyeing device and a polyester fabric processed based on the dip dyeing device to overcome the above technical problems existing in the prior art.
[0006] To solve the above technical problems, the utility model is implemented by the following technical scheme:
[0007] The utility model discloses a polyester dip dyeing device and a polyester fabric processed based on the dip dyeing device, which comprises a dip dyeing box, a dip dyeing roller is rotatably installed in the inner cavity of the dip dyeing box, a power assembly is fixedly installed at the bottom of the inner cavity of the dip dyeing box and below the dip dyeing roller, a material guide box is fixedly installed at the top of the dip dyeing box, two guide rollers are rotatably installed at the two ends of the material guide box, and the two guide rollers are rotatably installed between the dip dyeing roller, and the dip dyeing roller and the outer surfaces of the two guide rollers are wound with polyester fabric.
[0008] Further, one end of the dip dyeing roller is fixedly installed on the output end of a servo motor, the servo motor is fixedly installed on the outer surface of the dip dyeing box, two first synchronous pulleys are fixedly installed on the side of the servo motor close to the dip dyeing roller, two second synchronous pulleys are fixedly installed on the side of the two guide rollers close to the servo motor, and a synchronous belt is arranged between the two first synchronous pulleys and the second synchronous pulleys, so that the two first synchronous pulleys can simultaneously drive the two second synchronous pulleys to rotate.
[0009] Further, the power assembly comprises a moving plate, the moving plate is located below the dip dyeing roller, a sliding groove matched with the moving plate is formed on the dip dyeing box, and cams are arranged at the lower ends of the moving plate.
[0010] Further, the driving motor is fixedly installed on the outer surface of the dip dyeing box, moving rods are fixedly installed at the four corners of the moving plate, the moving rods are slidingly installed at the bottom ends of the dip dyeing box, springs are sleeved on the circumferential surfaces of the moving rods, one end of each spring is fixedly installed on the moving plate and the other end of each spring is fixedly installed on the bottom of the inner cavity of the dip dyeing box, and a plurality of round holes are formed in the moving plate.
[0011] Further, the material guiding box is provided with an inlet at one end and an outlet at the other end.
[0012] Further, the polyester fabric comprises an ordinary material layer, an adhesive material layer and a polyester material layer, the ordinary material layer is located at the innermost side, the adhesive material layer is arranged on one side of the ordinary material layer, and the polyester material layer is arranged on the other side of the adhesive material layer, the adhesive material layer is used for bonding the ordinary material layer and the polyester material layer, the polyester fabric is driven by the two guide rollers and the dip dyeing roller to enter the dye liquid in the dip dyeing box, and after the polyester fabric is dried, dye layers are formed on the ordinary material layer and the polyester material layer of the polyester fabric.
[0013] The utility model has the advantages of the following beneficial effects:
[0014] The utility model discloses a dip dyeing device for polyester fabric, which comprises a dip dyeing box, a dye liquid, a driving power assembly, two guide rollers and a dip dyeing roller.
[0015] Of course, it is not necessary for any product embodying the utility model to achieve all the advantages mentioned above. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.
[0017] Figure 1 is a three-dimensional structural view of the utility model;
[0018] Figure 2 is a schematic view of a power assembly of the utility model;
[0019] Figure 3 is a schematic view of a servo motor of the utility model;
[0020] Figure 4 is a schematic view of a guide roller of the utility model;
[0021] Figure 5 is a schematic view of a driving motor of the utility model;
[0022] Figure 6 is a schematic view of a rotating shaft of the utility model;
[0023] Figure 7 is a schematic view of a polyester material layer of the utility model.
[0024] In the drawings, the components represented by each reference numeral are listed as follows:
[0025] 1, dip dyeing box; 2, dip dyeing roller; 201, servo motor; 202, first synchronous wheel; 203, second synchronous wheel; 204, synchronous belt; 3, power assembly; 301, moving plate; 302, cam; 303, rotating shaft; 304, driving motor; 305, moving rod; 306, spring; 307, round hole; 4, material guide box; 401, feeding port; 402, discharging port; 5, guide roller; 6, polyester fabric; 601, ordinary material layer; 602, adhesive material layer; 603, polyester material layer. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0027] In the description of the utility model, it should be understood that the terms "hole", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0028] Please refer to Figures 1-7As shown, the utility model is a kind of polyester dip-dyeing device and polyester fabric based on the dyeing device processing, including dip-dyeing box 1, dip-dyeing roller 2 is rotatably installed in the inner chamber of dip-dyeing box 1, power component 3 is fixedly installed in the bottom of the inner chamber of dip-dyeing box 1 and below dip-dyeing roller 2, material guide box 4 is fixedly installed at the top of dip-dyeing box 1, two ends of material guide box 4 are rotatably installed with guide roller 5 respectively, and two guide roller 5 are rotatably installed between guide roller 5 and dip-dyeing roller 2, and dip-dyeing roller 2 and the outer surface of two guide roller 5 are wound with polyester fabric 6.
[0029] When polyester fabric 6 needs to be dyed, polyester fabric 6 is wound between dip-dyeing roller 2 and the outer surface of two guide roller 5, at this time, polyester fabric 6 is located on the outer surface of dip-dyeing roller 2 and two guide roller 5, and two guide roller 5 are rotatably installed between dip-dyeing roller 2, at this time, driving dip-dyeing roller 2 can drive two guide roller 5 to rotate, and dip-dyeing roller 2 and two guide roller 5 can slowly drive polyester fabric 6 on the outer surface thereof into dip-dyeing liquid in dip-dyeing box 1 for dyeing, to prevent dye in dip-dyeing liquid in polyester dip-dyeing device from precipitating and coagulating at the bottom, at this time, driving power component 3 moves repeatedly up and down in dye without interruption, so that dip-dyeing liquid in dip-dyeing box 1 flows, avoiding precipitation and coagulation caused by long-term static of dye, and in addition, due to the flow of dip-dyeing liquid, the number of collisions between pigment molecules in the interior of dip-dyeing liquid and fabric on the surface of polyester fabric 6 is increased, so that dip-dyeing liquid dyes polyester fabric 6 faster.
[0030] Therefore, by driving power component 3 to move repeatedly up and down in dye without interruption, dip-dyeing liquid in dip-dyeing box 1 flows, avoiding precipitation and coagulation caused by long-term static of dye, and the number of collisions between pigment molecules in the interior of dip-dyeing liquid and fabric on the surface of polyester fabric 6 is increased, so that dip-dyeing liquid dyes polyester fabric 6 faster, solving the problems of poor dyeing effect and low dyeing rate of polyester fabric 6.
[0031] In one embodiment, for the above-mentioned dip-dyeing roller 2, one end of the dip-dyeing roller 2 is fixedly installed on the output end of a servo motor 201, the servo motor 201 is fixedly installed on the outer surface of the dip-dyeing box 1, two first synchronous pulleys 202 are fixedly installed on the side of the servo motor 201 close to the dip-dyeing roller 2, two second synchronous pulleys 203 are fixedly installed on the side of two guide rollers 5 close to the servo motor 201, and a synchronous belt 204 is rotatably installed between the two first synchronous pulleys 202 and the second synchronous pulleys 203, so that the two first synchronous pulleys 202 can simultaneously drive the two second synchronous pulleys 203 to rotate.
[0032] When the polyester fabric 6 needs to be dip-dyed, first, the servo motor 201 drives the dip-dyeing roller 2 fixedly installed on the output end to rotate. At the same time, since the servo motor 201 is fixedly installed with two first synchronous wheels 202 on the side close to the dip-dyeing roller 2, the two first synchronous wheels 202 fixedly installed on the driving output end of the servo motor 201 rotate, and then the two first synchronous wheels 202 drive the synchronous belts 204 on them to rotate, respectively, so that the second synchronous wheels 203 fixedly installed on the other end of the synchronous belts 204 also rotate, and the two second synchronous wheels 203 can drive the guide rollers 5 fixedly installed on them to rotate, respectively. At this time, the dip-dyeing roller 2 and the two guide rollers 5 can rotate at the same time, so that the dip-dyeing roller 2 and the two guide rollers 5 can drive the polyester fabric 6 wound thereon to move at the same frequency.
[0033] Thus, the servo motor 201 drives the dip-dyeing roller 2 and the two guide rollers 5 at the same time, so that the dip-dyeing roller 2 and the two guide rollers 5 can drive the polyester fabric 6 wound thereon to move at the same frequency, thereby ensuring that the polyester fabric 6 will not wrinkle when moving.
[0034] In one embodiment, for the above-mentioned power assembly 3, the power assembly 3 comprises a moving plate 301, the moving plate 301 is located below the dip-dyeing roller 2, and the dip-dyeing box 1 is provided with a sliding groove matched with the moving plate 301, the moving plate 301 is provided with a cam 302 below each end, a rotating shaft 303 is fixedly installed on the central axis of the two cams 302, a driving motor 304 is fixedly installed on the end of the rotating shaft 303 away from the cam 302, the driving motor 304 is fixedly installed on the outer surface of the dip-dyeing box 1, and a moving rod 305 is fixedly installed on each corner of the moving plate 301, the moving rod 305 is slidingly installed at the bottom end of the dip-dyeing box 1, a spring 306 is sleeved on the circumferential surface of the moving rod 305, the spring 306 is fixedly installed on the bottom of the inner cavity of the dip-dyeing box 1, one end of the spring 306 is fixedly installed on the moving plate 301 and the other end is fixedly installed on the bottom of the inner cavity of the dip-dyeing box 1, and a plurality of circular holes 307 are formed in the moving plate 301.
[0035] In order to prevent the dye of the dyeing liquid in the polyester dyeing device from precipitating and coagulating at the bottom, the driving motor 304 drives the rotation shaft 303 fixedly installed at the output end to rotate, and the rotation of the rotation shaft 303 drives the two cams 302 fixedly installed on the central axis to rotate. Since the two cams 302 are arranged below the two ends of the moving plate 301, the two cams 302 will contact and collide with the moving plate 301 to drive the moving plate 301 to move upward, and the moving plate 301 will drive the moving rod 305 fixedly installed in the dyeing box 1 to move, so as to limit the movement of the moving plate 301 in the vertical direction, so that the moving plate 301 always moves up and down during movement. In addition, the plurality of circular holes 307 formed in the moving plate 301 will enable the static dyeing liquid to pass through the circular holes 307, thereby increasing the stirring degree of the dyeing liquid by the moving plate 301. When one end of the cam 302 moves away from the moving plate 301, the moving plate 301 will move downward under the elastic action of the spring 306 fixedly installed at one end. The repeated contact and movement of one end of the cam 302 and the moving plate 301, and the cooperation of the spring action of the cam 302 and the spring 306, enable the moving plate 301 to flow the dyeing liquid in the dyeing box 1, thereby avoiding the precipitation and coagulation of the dye caused by long-term static state.
[0036] Therefore, by driving the two cams 302 to contact and move away from the moving plate 301 by the driving motor 304, and by the cooperation of the spring action of the cam 302 and the spring 306 on the moving plate 301, the moving plate 301 flows the dyeing liquid in the dyeing box 1, thereby avoiding the precipitation and coagulation of the dye caused by long-term static state. In addition, due to the flow of the dyeing liquid, the number of collisions between the pigment molecules inside the dyeing liquid and the surface of the polyester fabric 6 is increased, so that the dyeing liquid can quickly dye the polyester fabric 6.
[0037] In one embodiment, for the above-mentioned material guiding box 4, one end of the material guiding box 4 is provided with a feeding port 401, and the other end of the material guiding box 4 is provided with a discharging port 402.
[0038] The feeding port 401 is used for the undyed polyester fabric 6 to enter the polyester dyeing device, and the dyed polyester fabric 6 moves from the discharging port 402 to the outside of the device.
[0039] In one embodiment, for the above polyester fabric 6, the polyester fabric 6 comprises a common material layer 601 located at the innermost side, one side of the common material layer 601 is provided with an adhesive material layer 602, the other side of the adhesive material layer 602 is provided with a polyester material layer 603, the adhesive material layer 602 is used to adhere the common material layer 601 and the polyester material layer 603, and the polyester fabric 6 enters the dye liquid in the dip dyeing box 1 under the driving of the two guide rollers 5 and the dip dyeing roller 2. After the polyester fabric 6 is dried, the dye liquid forms a dye layer on the common material layer 601 and the polyester material layer 603 of the polyester fabric 6, respectively.
[0040] In summary, by means of the above technical scheme of the utility model, when the polyester fabric 6 needs to be dipped, the servo motor 201 drives the dip dyeing roller 2 to rotate, at the same time, the two first synchronous pulleys 202 on the output end of the servo motor 201 rotate, then the two first synchronous pulleys 202 drive the synchronous belts 204 on them to rotate, and then the synchronous belts 204 drive the second synchronous pulleys 203 to rotate, so that the two second synchronous pulleys 203 drive the guide rollers 5 on them to rotate, at this time, the dip dyeing roller 2 and the two guide rollers 5 can rotate at the same time, and the dip dyeing roller 2 and the two guide rollers 5 can drive the polyester fabric 6 wound on them to move at the same frequency, at this time, the undyed polyester fabric 6 enters the polyester dipping device from the feed port 401 under the rotation of the dip dyeing roller 2 and the two guide rollers 5, in order to prevent the dye of the dipping liquid in the polyester dipping device from precipitating and condensing at the bottom, at this time, the rotating shaft 303 on the output end of the driving motor 304 rotates, and the rotating shaft 303 rotates to drive the two cams 302 on the central axis to rotate, at this time, the two cams 302 contact and collide with the moving plate 301 to drive the moving plate 301 to move upwards, and the moving plate 301 drives the moving rod 305 to move in the dip dyeing box 1, so that the moving plate 301 always moves up and down when moving, in addition, the stationary dipping liquid passes through the round hole 307, so as to increase the stirring degree of the moving plate 301 to the dipping liquid, then when one end of the cam 302 moves away from the moving plate 301, the moving plate 301 moves downward under the elastic action of the spring 306 at one end, the one end of the cam 302 repeatedly contacts and moves with the moving plate 301, and through the cooperation of the cam 302 and the spring 306, the moving plate 301 flows the dipping liquid in the dip dyeing box 1, so as to avoid the precipitation and condensation caused by the long-term static state of the dye, and the dyed polyester fabric 6 moves out of the device from the discharge port 402.
[0041] Through the technical scheme, the two cams 302 are driven by the driving motor 304 to contact and move away from the moving plate 301 and act on the moving plate 301 in cooperation with the spring 306, so that the moving plate 301 makes the dip dyeing liquid in the dip dyeing box 1 flow, avoids the precipitation and condensation caused by the long-time static of the dye, and in addition, due to the flow of the dip dyeing liquid, the number of collisions between the pigment molecules in the dip dyeing liquid and the surface of the polyester fabric 6 is increased, so that the dip dyeing liquid can more quickly dip the color of the polyester fabric 6.
[0042] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0043] The above disclosed preferred embodiments of the utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A polyester dyeing device and polyester fabric processed based on the dyeing device, comprising a dyeing box (1), characterized in that: The dip box (1) cavity rotation installation has the dip roller (2), the dip box (1) cavity bottom and located below the dip roller (2) fixed installation has power component (3), the dip box (1) top fixed installation has the material guide box (4), the material guide box (4) both ends are rotationally installed with guide roller (5), and the two guide roller (5) and the dip roller (2) are rotationally installed, and the dip roller (2) and the two guide roller (5) outer surface are wound with polyester fabric (6).
2. The polyester dyeing device and the polyester fabric processed based on the dyeing device according to claim 1, characterized in that, One end of the dip roller (2) is fixedly installed on the output end of the servo motor (201), the servo motor (201) is fixedly installed on the outer surface of the dip box (1), the servo motor (201) is fixedly installed with two first synchronous wheels (202) on the side close to the dip roller (2), two second synchronous wheels (203) are fixedly installed on the side close to the servo motor (201) of the two guide rollers (5), and the two first synchronous wheels (202) and the second synchronous wheels (203) are provided with a synchronous belt (204), so that the two first synchronous wheels (202) can drive the two second synchronous wheels (203) to rotate at the same time.
3. The polyester dyeing device and the polyester fabric processed based on the dyeing device according to claim 2, characterized in that, The power component (3) includes a moving plate (301), the moving plate (301) is located below the dip roller (2), and a sliding groove matched with the moving plate (301) is formed in the dip box (1), the moving plate (301) is provided with a cam (302) below both ends, a rotating shaft (303) is fixedly installed on the central axis of the two cams (302), and a driving motor (304) is fixedly installed on the end away from the cam (302) of the rotating shaft (303).
4. The polyester dyeing device and the polyester fabric processed based on the dyeing device according to claim 3, characterized in that, The driving motor (304) is fixedly installed on the outer surface of the dip box (1), and the moving plate (301) is fixedly installed with a moving rod (305) at each corner, the moving rod (305) is slidingly installed at the bottom end of the dip box (1), the moving rod (305) is sleeved with a spring (306), the spring (306) is fixedly installed in the inner cavity of the dip box (1), one end of the spring (306) is fixedly installed on the moving plate (301), and the other end is fixedly installed in the inner cavity of the dip box (1), and a plurality of circular holes (307) are formed in the moving plate (301).
5. The polyester dyeing device and the polyester fabric processed based on the dyeing device according to claim 4, characterized in that, The material guide box (4) is provided with an inlet (401) at one end, and an outlet (402) is formed at the other end of the material guide box (4).
6. The polyester dyeing device and the polyester fabric processed based on the dyeing device according to claim 5, characterized in that, The polyester fabric (6) comprises a common material layer (601), which is located at the innermost side, one side of the common material layer (601) is provided with an adhesive material layer (602), the other side of the adhesive material layer (602) is provided with a polyester material layer (603), the adhesive material layer (602) is used for bonding the common material layer (601) and the polyester material layer (603), the polyester fabric (6) enters into the dye liquid in the dyeing box (1) under the driving of the two guide rollers (5) and the dyeing roller (2), and after the polyester fabric (6) is dried, the dye liquid forms a dye layer on the common material layer (601) and the polyester material layer (603) of the polyester fabric (6) respectively.