Heat accumulating type smoke exhaust structure for steel ladle baking
By installing adsorption plates and filter elements inside the purification pipe, combined with a cooler and refrigeration unit for cooling, the problem of high-temperature flue gas damaging the filter material is solved, achieving efficient flue gas purification and dehumidification.
Patent Information
- Application Number
- CN202423118496.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing technologies, the high-temperature flue gas is not cooled and dehumidified, which causes the filter material to soften or be damaged under high-temperature water vapor, resulting in a decrease in filtration efficiency.
The purification tube is equipped with an adsorption plate and filter element, which, together with a cooler and a refrigeration unit, are used for cooling and dehumidification. The flue gas is guided into the cooler by a blower for cooling, and then passes through the purification tube for water vapor adsorption and particulate matter filtration.
It effectively removes water vapor and particulate matter from flue gas, improves filtration efficiency, ensures purification quality, and protects the filter material from the effects of high-temperature water vapor.
Smart Images

Figure CN223819642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel ladle smoke exhaust structure, specifically a heat storage steel ladle baking smoke exhaust structure. Background Technology
[0002] A steel ladle, also known as a steel container, steel bucket, or ladle, is a container used to hold molten steel during the steelmaking process. The molten steel is also refined within the ladle. A regenerative steel ladle is a device that uses heat storage technology to improve the heat preservation efficiency of the ladle. Since fumes are inevitably generated during the baking process, the exhaust structure for regenerative steel ladle baking is a system specifically designed to reduce environmental pollution and improve exhaust efficiency.
[0003] Chinese Patent Publication No. CN215615035U discloses a regenerative steel ladle baking smoke exhaust structure with purification effect, including a mounting base, a smoke exhaust box and a smoke exhaust chamber disposed above the mounting base, a drive motor mounted on one side of the smoke exhaust box, a mounting rod at the front end of the drive motor, fan blades fixed to the outer wall of the mounting rod, a connecting pipe disposed on the other side of the smoke exhaust box, a purification pipe at the front end of the connecting pipe, a fixing flange fixed to the outer wall of the purification pipe, fixing bolts on one side of the fixing flange, and a filter screen plate installed inside the purification pipe. This regenerative steel ladle baking smoke exhaust structure with purification effect has the function of purifying smoke, effectively preventing smoke particles from being discharged into the atmosphere, and can sterilize the smoke, improving the working environment of workers and benefiting human health.
[0004] However, this utility model has the following problems in actual use:
[0005] Because the flue gas generated during the baking of the regenerative steel ladle is at a high temperature and contains water vapor produced during baking, directly discharging the flue gas into the purification structure for purification without cooling and dehumidification may lead to a decrease in its filtration efficiency, causing the filter material to soften or be damaged under high temperature and water vapor, thus losing its filtration effect. Utility Model Content
[0006] (a) Technical problems to be solved
[0007] To overcome the aforementioned deficiencies of the prior art, this utility model provides a heat-retaining steel ladle baking smoke exhaust structure, which solves the problems in the prior art:
[0008] Directly venting flue gas into the purification structure for purification without cooling and dehumidifying it may lead to a decrease in filtration efficiency, causing the filter material to soften or be damaged under high temperature and moisture conditions, thus losing its filtration effect.
[0009] (II) Technical Solution
[0010] To achieve the above objectives, this utility model provides the following technical solution: a heat storage type exhaust structure for ladle baking, comprising a base, a blower for exhausting exhaust gas is provided on the top of the base, a fan for exhausting exhaust gas is movably installed inside the blower, a purification pipe for purifying flue gas is fixedly installed at one end of the blower, a first connecting pipe for conveying flue gas is fixedly installed at the other end of the purification pipe, a cooler for cooling the flue gas is provided at the other end of the first connecting pipe, a refrigeration unit for providing condensate water to the cooler is provided on one side of the cooler, and a second connecting pipe for convenient connection to the ladle exhaust port is fixedly installed at the other end of the cooler.
[0011] Optionally, a protective iron mesh disc is fixedly installed on the front of the blower, and the outer surface of the iron mesh disc is provided with mounting blocks for easy fixing. The blower has an installation groove inside for easy fixing of the iron mesh disc.
[0012] Optionally, the fan has an internal drive mechanism for providing power on one side, and the outer surface of the drive mechanism has four mounting brackets for fixing.
[0013] Optionally, the purification tube and the first connecting tube are provided with two adsorption plates for absorbing water vapor at one end, and two filter elements for purifying flue gas are provided at the other end of the purification tube.
[0014] Optionally, the cooler is provided with multiple cooling pipes inside for flue gas to pass through, and an inlet pipe for condensate to enter is provided on the outer surface of the cooler. An outlet pipe for condensate to be discharged is provided on the outer surface of the cooler, and a first sleeve for fixing is fixedly installed on the top of the cooler.
[0015] Optionally, the top of the refrigeration unit is threaded with a cover for sealing, and the bottom of the refrigeration unit is provided with two mounting bases for support, with a second sleeve for fixing fixedly installed on the top of the mounting base.
[0016] (III) Beneficial Effects
[0017] This utility model provides a heat storage type smoke exhaust structure for baking steel ladles, which has the following beneficial effects:
[0018] This regenerative ladle baking exhaust structure incorporates a purification pipe. Inside the purification pipe are adsorption plates that absorb moisture and filter elements that purify the flue gas, effectively removing water vapor and particulate matter from the flue gas and thus improving filtration efficiency. By installing a cooler and a refrigeration unit at the front of the purification pipe, the hot flue gas discharged from the ladle can be cooled. The flue gas enters the cooling pipe of the cooler through a second connecting pipe, and the refrigeration unit replenishes condensate water inside the cooler to ensure that the inside of the cooler remains cold, making it easier to cool the flue gas and improving the quality of the purified flue gas. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the overall exploded structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the exploded structure of the blower and fan of this utility model;
[0022] Figure 4 This is a cross-sectional view of the purification pipe of this utility model;
[0023] Figure 5 This is a cross-sectional structural diagram of the cooler of this utility model.
[0024] In the diagram: 1. Base; 2. Blower; 3. Fan; 4. Purification pipe; 5. First connecting pipe; 6. Cooler; 7. Refrigeration unit; 8. Second connecting pipe; 9. Iron mesh tray; 10. Mounting block; 11. Mounting groove; 12. Drive mechanism; 13. Bracket; 14. Adsorption plate; 15. Filter element; 16. Cooling pipe; 17. Inlet pipe; 18. Outlet pipe; 19. First sleeve; 20. Cover; 21. Mounting base; 22. Second sleeve. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0026] Example 1:
[0027] Please see Figures 1 to 5 This utility model provides a technical solution: a heat storage steel ladle baking smoke exhaust structure, which is provided with a device base 1, a blower 2, a fan 3 and a second connecting pipe 8 in order to facilitate the exhaust of smoke from the steel ladle during use;
[0028] The system includes a base 1, a blower 2 for exhaust on the top of the base 1, a fan 3 for exhaust movably installed inside the blower 2, a second connecting pipe 8 for easy connection to the ladle exhaust port fixedly installed at the other end of the cooler 6, a protective iron mesh tray 9 fixedly installed on the front of the blower 2, mounting blocks 10 for easy fixing on the outer surface of the iron mesh tray 9, mounting slots 11 for easy fixing of the iron mesh tray 9 inside the blower 2, and a drive mechanism 12 for providing power on one side inside the fan 3. Four mounting brackets 13 are provided for fixing the iron mesh tray 9. The iron mesh tray 9 is designed to protect the fan 3 from foreign objects entering or being damaged. The mounting block 10 is designed to facilitate fixing the iron mesh tray 9 to the front of the blower 2. The blower 2 has a mounting groove 11 inside, which is used to facilitate the installation and fixing of the mounting block 10 on the outer surface of the iron mesh tray 9. The drive mechanism 12 is located inside the fan 3 and provides power to the fan 3 to make it rotate and generate airflow. Four brackets 13 are provided on the outer surface of the drive mechanism 12 to fix the drive mechanism 12 in a proper position.
[0029] Example 2:
[0030] In order to cool down the flue gas discharged from the ladle, a device cooler 6 and a refrigeration unit 7 are installed.
[0031] At the other end of the first connecting pipe 5 is a cooler 6 for cooling the flue gas. A chiller 7 for supplying condensate to the cooler 6 is located on one side of the cooler 6. Multiple cooling pipes 16 for flue gas passage are installed inside the cooler 6. An inlet pipe 17 for condensate to enter and an outlet pipe 18 for condensate to exit are located on the outer surface of the cooler 6. A first sleeve 19 for fixation is fixedly installed on the top of the cooler 6. A sealing cap 20 for closure is threaded onto the top of the chiller 7. Two mounting bases 21 for support are located at the bottom of the chiller 7. A second sleeve 22 for fixation is fixedly installed on the top of each mounting base 21. Therefore, the cooling pipes 16 are positioned... Inside the cooler 6, as the flue gas passes through these pipes, the heat is absorbed by the cooling medium, thereby reducing the temperature of the flue gas. The water inlet pipe 17 is located on the outer surface of the cooler 6 and is used to introduce condensate into the cooler 6. The water outlet pipe 18 is also located on the outer surface of the cooler 6 and is used to discharge the condensate injected into the cooler 6. The first sleeve 19 is fixedly installed on the top of the cooler 6 to fix the position of the cooler 6 and increase its stability during operation. The cover 20 is used to seal the water inlet of the refrigeration unit 7. The bottom of the refrigeration unit 7 is provided with two mounting bases 21 for support and to fix the position of the refrigeration unit 7. The second sleeve 22 is fixedly installed on the top of the mounting base 21 to further fix the refrigeration unit 7.
[0032] Example 3:
[0033] In order to perform water vapor adsorption and purification on the cooled flue gas during use, a device purification pipe 4 and a first connecting pipe 5 are provided.
[0034] One end of the blower 2 is fixedly installed with a purification pipe 4 for purifying flue gas, and the other end of the purification pipe 4 is fixedly installed with a first connecting pipe 5 for conveying flue gas. Two adsorption plates 14 for absorbing water vapor are installed inside one end of the purification pipe 4 and the first connecting pipe 5. Two filter elements 15 for purifying flue gas are installed inside the other end of the purification pipe 4. Therefore, the adsorption plates 14 are located inside the end of the purification pipe 4 connected to the first connecting pipe 5 to absorb water vapor in the flue gas. The adsorption plates 14 are made of water-absorbing material, which can reduce the humidity in the flue gas. The filter elements 15 are located inside the other end of the purification pipe 4 for further purifying the flue gas. The filter elements 15 can capture and remove particulate matter, harmful gases and other pollutants in the flue gas.
[0035] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.
[0036] In this invention, the working steps of the device are as follows:
[0037] First, the device is connected to the exhaust port of the ladle via the second connecting pipe 8, facilitating the intake of flue gas from inside the ladle. The flue gas then enters the cooler 6 through the second connecting pipe 8. The chiller 7 injects cold condensate into the cooler 6 through the water inlet pipe 17 to ensure the cooling pipe 16 and the cooler 6 remain cold. The condensate is then discharged through the water outlet pipe 18 on one side of the cooler 6 and re-enters the chiller 7, forming a water circulation and ensuring the condensate remains cold. The flue gas then enters the cooler 6 and is cooled by the cooling pipe 16. The cooled flue gas exits the cooler 6 and enters the first connecting pipe 5, which then enters the purification pipe 4. The water vapor in the flue gas is adsorbed by the adsorption plate 14 installed in the purification pipe 4, preventing the water vapor from affecting the purification quality of the filter element 15. The adsorbed flue gas passes through the filter element 15 to remove harmful substances. Finally, the purified flue gas is discharged into the air by the blower 2.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A heat storage type exhaust structure for baking steel ladle, comprising a base (1), characterized in that: The top of the base (1) is provided with a blower (2) for exhausting gas. A fan (3) for exhausting gas is movably installed inside the blower (2). A purification pipe (4) for purifying flue gas is fixedly installed at one end of the blower (2). A first connecting pipe (5) for conveying flue gas is fixedly installed at the other end of the purification pipe (4). A cooler (6) for cooling the flue gas is provided at the other end of the first connecting pipe (5). A refrigeration unit (7) for providing condensate to the cooler (6) is provided on one side of the cooler (6). A second connecting pipe (8) for easy connection to the ladle exhaust port is fixedly installed at the other end of the cooler (6).
2. The heat storage type smoke exhaust structure for baking steel ladle according to claim 1, characterized in that: The blower (2) has a protective iron mesh plate (9) fixedly installed on its front side. The outer surface of the iron mesh plate (9) is provided with a mounting block (10) for easy fixing. The blower (2) has a mounting groove (11) for easy fixing of the iron mesh plate (9) inside.
3. The heat storage type smoke exhaust structure for baking steel ladle according to claim 1, characterized in that: The fan (3) has a drive mechanism (12) for providing power on one side inside, and four brackets (13) for fixing the drive mechanism (12) are provided on the outer surface of the drive mechanism (12).
4. The heat storage type smoke exhaust structure for baking steel ladle according to claim 1, characterized in that: The purification pipe (4) and the first connecting pipe (5) are provided with two adsorption plates (14) for absorbing water vapor at one end, and two filter elements (15) for purifying flue gas at the other end.
5. The heat storage type smoke exhaust structure for baking steel ladle according to claim 1, characterized in that: The cooler (6) is provided with multiple cooling pipes (16) for flue gas to pass through, and the cooler (6) is provided with an inlet pipe (17) for condensate to enter on its outer surface. The cooler (6) is provided with an outlet pipe (18) for condensate to be discharged on its outer surface. The cooler (6) is fixedly installed with a first sleeve (19) for fixing.
6. The regenerative steel ladle baking smoke exhaust structure according to claim 1, characterized in that: The top of the refrigeration unit (7) is threaded with a cover (20) for sealing, and the bottom of the refrigeration unit (7) is provided with two mounting bases (21) for support. The top of the mounting bases (21) is fixedly installed with a second sleeve (22) for fixing.