Stretching device for high-elastic polyester fabric production
By combining the design of the lower pressure roller, upper pressure roller, connecting mechanism and heating mechanism, the problems of uneven heating and dust adhesion of polyester filament are solved, achieving uniform and clean heating of polyester filament, and improving the stretching effect and heating efficiency.
Patent Information
- Application Number
- CN202520401489.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing polyester filament stretching devices suffer from uneven heating of the upper and lower parts of the polyester filament during the heating process, and dust particles easily adhere to the surface of the heating roller, affecting the heating effect.
The design incorporates a lower pressure roller, an upper pressure roller, a connecting mechanism, and a heating mechanism. Heat is transferred through a heating rod, and springs provide elasticity for uniform heating. Combined with a scraper and a collection mechanism, dust particles are removed, ensuring uniform heating of the filament and cleanliness of the heating roller surface.
It achieves uniform heating of polyester filament and effective removal of dust particles, ensuring the stability of stretching and heating effects.
Smart Images
Figure CN223837671U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyester production technology, and in particular to a stretching device for producing high-elastic polyester fabric. Background Technology
[0002] High-elastic polyester fabric is a synthetic fiber fabric, mainly composed of polyester fiber and elastic fiber. Due to its excellent elasticity, abrasion resistance and wrinkle resistance, it has been widely used in many fields such as clothing, home decoration, and sporting goods. In the processing of high-elastic polyester fabric, it goes through many processes, one of which is the stretching of polyester filament.
[0003] In existing polyester filament stretching devices, the heating and stretching process of polyester filament is completed by the cooperation of pressure rollers and heating rollers. However, since both pressure rollers and heating rollers come into contact with the polyester filament, the upper and lower parts of the polyester filament may be unevenly heated due to temperature differences when the heating roller heats the polyester filament, which can easily affect the stretching effect of the polyester filament. In addition, dust particles are easily attached to the surface of the heating roller during use, which can also affect the heating effect of the polyester filament. Therefore, a stretching device for the production of high-elastic polyester fabric is proposed. Utility Model Content
[0004] The purpose of this utility model is to provide a stretching device for producing high-elastic polyester fabric. This device can solve the problems that when the polyester filament is heated and stretched by the combination of pressure roller and heating roller, the upper and lower parts of the polyester filament may be heated unevenly due to temperature difference, which may affect the stretching effect of the polyester filament. In addition, the heating roller is prone to dust particles adhering to its surface during use, which may also affect the heating effect of the polyester filament.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a stretching device for producing high-elastic polyester fabric, comprising a support frame, an unwinding roller, a winding motor, and a winding roller, and further comprising a lower pressure roller, an upper pressure roller, a connecting mechanism, a heating mechanism, a scraper, and a collecting mechanism. The lower pressure roller is rotatably disposed on the outer surface of the support frame, the upper pressure roller is disposed above the lower pressure roller, the connecting mechanism is slidably disposed on the outer surface of the support frame and is rotatably connected to the upper pressure roller, the heating mechanism is disposed on the side of the support frame and is fixedly connected to the connecting mechanism, the scraper is disposed on the outer side of the upper pressure roller and the lower pressure roller respectively, the collecting mechanism is disposed on the outer surface of the scraper and is fixedly connected to the connecting mechanism and the support frame.
[0006] Preferably, the connecting mechanism includes a slide rod slidably disposed on the outer surface of the support frame, a lifting plate disposed at the lower end of the slide rod, an upper pressure roller rotatably connected to the lifting plate, a spring disposed on the outer surface of the lifting plate, the spring being sleeved on the outside of the slide rod, the spring being fixedly connected to the support frame, and a limit plate disposed at the upper end of the slide rod.
[0007] Preferably, the number of springs is multiple, which can provide sufficient elastic force to the lifting plate and the upper pressure roller.
[0008] Preferably, the heating mechanism includes a first fixing plate disposed on the side of the support frame, a first heating rod disposed on the outer surface of the first fixing plate, the first heating rod being located inside the lower pressure roller, a second fixing plate disposed on the side of the lifting plate, a second heating rod disposed on the outer surface of the second fixing plate, the second heating rod being located inside the upper pressure roller.
[0009] Preferably, the collection mechanism includes a collection box disposed on the outer surface of the scraper, the collection box being fixedly connected to the support frame and the lifting plate respectively, and a dust removal groove being provided on the inner surface of the collection box.
[0010] Preferably, a push block is slidably provided on the outer surface of the collection box, and a connecting rod is provided on the outer surface of the push block. The cooperation between the push block and the connecting rod facilitates the cleaning of dust particles inside the collection box.
[0011] Preferably, the collection box, push block, and connecting rod are all made of polypropylene plastic, which has the characteristics of being lightweight, having high hardness, and being corrosion resistant.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This application achieves uniform heating of polyester filament by setting up a lower pressure roller, an upper pressure roller, a connecting mechanism, and a heating mechanism. The connecting mechanism includes a slide bar, a lifting plate, a spring, and a connecting plate. The heating mechanism includes a first fixed plate, a first heating rod, a second fixed plate, and a second heating rod. In use, the first heating rod and the second heating rod are activated to transfer heat to the lower pressure roller and the upper pressure roller, respectively. Under the elastic force of the spring, the upper pressure roller can press the polyester filament onto the lower pressure roller. Then, the polyester filament is heated by the lower and upper pressure rollers. When the polyester filament moves, it will drive the lower and upper pressure rollers to rotate. The polyester filament is subjected to traction force, thereby completing the stretching of the polyester filament. This effectively avoids uneven heating of the upper and lower parts of the polyester filament due to temperature difference, thus ensuring the stretching effect of the polyester filament.
[0014] 2. This application achieves the function of cleaning dust particles adhering to the surface of the lower and upper pressure rollers by setting up a scraper, a collection mechanism, a pusher, and a connecting rod. The collection mechanism includes a collection box and a dust removal trough. During use, the scraper cleans the dust particles adhering to the surface of the rotating lower and upper pressure rollers. The dust particles enter the collection box for collection, effectively preventing dust particles from adhering to the outer surface of the lower and upper pressure rollers and affecting the heating effect of the polyester filament. After use, pulling the connecting rod can move the pusher to push the dust particles inside the collection box to the dust removal trough for discharge. Attached Figure Description
[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0016] Figure 1 This is an overall structural view of the present invention;
[0017] Figure 2 This utility model Figure 1 The structural view of the connecting mechanism in the image;
[0018] Figure 3 This utility model Figure 2 A structural view of the heating mechanism in the image;
[0019] Figure 4 This utility model Figure 2 The scraper structure view in the middle;
[0020] Figure 5 This utility model Figure 4 The collection box structure view in the image.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. Support frame; 2. Lower pressure roller; 3. Upper pressure roller; 4. Connecting mechanism; 41. Slide rod; 42. Lifting plate; 43. Spring; 44. Connecting plate; 5. Heating mechanism; 51. Fixing plate one; 52. Heating rod one; 53. Fixing plate two; 54. Heating rod two; 6. Scraper; 7. Collection mechanism; 71. Collection box; 72. Ash removal trough; 8. Push block; 9. Connecting rod; 10. Unwinding roller; 11. Rewinding motor; 12. Rewinding roller. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1 to 5 This utility model provides a technical solution:
[0025] A stretching device for producing high-elastic polyester fabric includes a support frame 1, an unwinding roller 10, a winding motor 11, and a winding roller 12. It also includes a lower pressure roller 2, an upper pressure roller 3, a connecting mechanism 4, a heating mechanism 5, a scraper 6, and a collecting mechanism 7. The lower pressure roller 2 is rotatably mounted on the outer surface of the support frame 1, the upper pressure roller 3 is mounted above the lower pressure roller 2, the connecting mechanism 4 is slidably mounted on the outer surface of the support frame 1 and rotatably connected to the upper pressure roller 3, the heating mechanism 5 is mounted on the side of the support frame 1 and is fixedly connected to the connecting mechanism 4, the scraper 6 is respectively mounted on the outer sides of the upper pressure roller 3 and the lower pressure roller 2, the collecting mechanism 7 is mounted on the outer surface of the scraper 6, and is fixedly connected to the connecting mechanism 4 and the support frame 1.
[0026] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, the connecting mechanism 4 includes a slide rod 41 that is slidably disposed on the outer surface of the support frame 1. A lifting plate 42 is disposed at the lower end of the slide rod 41. The upper pressure roller 3 is rotatably connected to the lifting plate 42. A spring 43 is disposed on the outer surface of the lifting plate 42. The spring 43 is sleeved on the outside of the slide rod 41. The spring 43 is fixedly connected to the support frame 1. A connecting plate 44 is disposed at the upper end of the slide rod 41. There are multiple springs 43.
[0027] The heating mechanism 5 includes a fixing plate 51 disposed on the side of the support frame 1, a heating rod 52 disposed on the outer surface of the fixing plate 51, the heating rod 52 being located inside the lower pressure roller 2, a fixing plate 53 disposed on the side of the lifting plate 42, a heating rod 54 disposed on the outer surface of the fixing plate 53, the heating rod 54 being located inside the upper pressure roller 3, the heating rod 52 and the heating rod 54 being connected to an external temperature control system via wires, the external temperature control system being fixedly mounted on the support frame 1.
[0028] Specifically, such as Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the collection mechanism 7 includes a collection box 71 disposed on the outer surface of the scraper 6. The collection box 71 is fixedly connected to the support frame 1 and the lifting plate 42 respectively. A dust removal groove 72 is provided on the inner surface of the collection box 71. A push block 8 is slidably disposed on the outer surface of the collection box 71. A connecting rod 9 is disposed on the outer surface of the push block 8. The collection box 71, the push block 8 and the connecting rod 9 are all made of polypropylene plastic.
[0029] Working principle: In use, the polyester filament spool is installed on the unwinding roller 10 and the take-up roller 12. The polyester filament is then threaded between the lower pressure roller 2 and the upper pressure roller 3, and then fixed onto the take-up roller. Next, the take-up motor 11 is started to drive the take-up roller 12 to rotate and wind the heated and stretched polyester filament. During this process, heating rods 52 and 54 are activated to transfer heat to the lower pressure roller 2 and the upper pressure roller 3, respectively. Under the elastic force of the spring 43, the upper pressure roller 3 presses the polyester filament against the lower pressure roller 2, and then, through the heated... The lower pressure roller 2 and the upper pressure roller 3 heat the polyester filament. When the polyester filament moves, it drives the lower pressure roller 2 and the upper pressure roller 3 to rotate. The polyester filament is stretched by the traction force. At the same time, when the lower pressure roller 2 and the upper pressure roller 3 rotate, the scraper 6 can scrape off the dust particles attached to the surface of the lower pressure roller 2 and the upper pressure roller 3. Then the dust particles enter the collection box 71 for collection. After use, the connecting rod 9 is pulled to move the push block 8 and push the dust particles in the collection box 71 to the dust cleaning trough 72. At this time, the dust particles can be discharged through the dust cleaning trough 72.
[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A stretching device for producing high-elastic polyester fabric, comprising a support frame (1), an unwinding roller (10), a winding motor (11), and a winding roller (12), characterized in that: It also includes: The lower pressure roller (2) is rotatably mounted on the outer surface of the support frame (1); An upper pressure roller (3) is positioned above the lower pressure roller (2); A connecting mechanism (4) is slidably disposed on the outer surface of the support frame (1), and the connecting mechanism (4) is rotatably connected to the upper pressure roller (3); Heating mechanism (5), the heating mechanism (5) is disposed on the side of the support frame (1), and the heating mechanism (5) is fixedly connected to the connecting mechanism (4); Scraper (6), the scraper (6) is respectively disposed on the outside of the upper pressure roller (3) and the lower pressure roller (2); The collection mechanism (7) is disposed on the outer surface of the scraper (6), and is fixedly connected to the connecting mechanism (4) and the support frame (1).
2. The stretching device for producing high-elastic polyester fabric according to claim 1, characterized in that: The connecting mechanism (4) includes a slide rod (41) slidably disposed on the outer surface of the support frame (1). A lifting plate (42) is provided at the lower end of the slide rod (41). The upper pressure roller (3) is rotatably connected to the lifting plate (42). A spring (43) is provided on the outer surface of the lifting plate (42). The spring (43) is sleeved on the outside of the slide rod (41). The spring (43) is fixedly connected to the support frame (1). A connecting plate (44) is provided at the upper end of the slide rod (41).
3. The stretching device for producing high-elastic polyester fabric according to claim 2, characterized in that: The number of springs (43) is multiple.
4. The stretching device for producing high-elastic polyester fabric according to claim 3, characterized in that: The heating mechanism (5) includes a fixing plate (51) disposed on the side of the support frame (1), a heating rod (52) disposed on the outer surface of the fixing plate (51), the heating rod (52) being located inside the lower pressure roller (2), a fixing plate (53) disposed on the side of the lifting plate (42), a heating rod (54) disposed on the outer surface of the fixing plate (53), and the heating rod (54) being located inside the upper pressure roller (3).
5. The stretching device for producing high-elastic polyester fabric according to claim 4, characterized in that: The collection mechanism (7) includes a collection box (71) disposed on the outer surface of the scraper (6). The collection box (71) is fixedly connected to the support frame (1) and the lifting plate (42) respectively. A dust removal groove (72) is provided on the inner surface of the collection box (71).
6. The stretching device for producing high-elastic polyester fabric according to claim 5, characterized in that: The outer surface of the collection box (71) is slidably provided with a push block (8), and the outer surface of the push block (8) is provided with a connecting rod (9).
7. The stretching device for producing high-elastic polyester fabric according to claim 6, characterized in that: The collection box (71), push block (8) and connecting rod (9) are all made of polypropylene plastic.