Elastic air layer fabric

Abstract

The utility model discloses an elastic air layer fabric which comprises an outer layer, a middle layer, a secondary inner layer and an inner layer which are sequentially stacked, the outer layer is a cotton-polyester interwoven layer, the middle layer is a polyester layer, the secondary inner layer is a cotton-like polyester layer, and the inner layer is a spandex layer. The elastic air layer fabric has a four-layer structure, the outer layer is durable and crease-resistant, so that the fabric is easier to clean, the middle layer can store air, heat conduction is reduced, a good warm-keeping effect is provided, the portability of the fabric is kept, and the secondary inner layer has certain moisture absorption and sweat releasing performance, so that comfortable wearing experience can be provided; the inner layer enables the fabric to have excellent stretchability and resilience, the fabric can be tightly attached to the body when being worn, good wrapping feeling and comfort are provided, and the warm keeping effect is enhanced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fabric, especially to an elastic air layer fabric. BACKGROUND

[0002] In recent years, domestic cotton has won the wide recognition of global suppliers and consumers with its superior quality. However, with the rapid rise of major clothing brands, the market's quality requirements for cotton body fabric are also constantly improving, and cotton-polyester blended interwoven fabric gradually becomes the mainstream choice in the market.

[0003] Cotton-polyester blended interwoven fabric combines the advantages of cotton and polyester fibers, retaining the natural comfort of cotton and possessing the durability and functionality of polyester, which is favored by consumers. However, in the autumn and winter seasons, consumers have higher requirements for the warmth and appearance of the fabric. In order to meet these needs, thicker cotton-polyester interwoven fabric is usually selected on the market, and finishing processes such as sanding, brushing, and shaking are used for processing, which enhances the warmth of the fabric but affects the weight and air permeability of the fabric, which needs to be improved. SUMMARY

[0004] The utility model aims at providing an elastic air layer fabric with excellent warmth and relative lightness.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] An elastic air layer fabric includes an outer layer, an intermediate layer, a secondary inner layer, and an inner layer arranged in sequence, the outer layer is a cotton-polyester interwoven layer, the intermediate layer is a polyester layer, the secondary inner layer is a cotton-like polyester layer, and the inner layer is a spandex layer.

[0007] Further, the outer layer is interwoven with cotton yarn and profiled cross-section polyester filament; the intermediate layer is knitted with profiled cross-section polyester filament; the secondary inner layer is knitted with circular cross-section cotton-like polyester filament; and the inner layer is knitted with spandex padding yarn.

[0008] Further, the elastic air layer fabric is knitted into a pattern with two-needle-track needle discs and two-needle-track needle cylinders, the pattern adopts eight routes for one cycle, and the arrangement order from the needle disc to the needle cylinder is as follows:

[0009] The knitting structure of the first route is in sequence float stitch, tuck stitch, tuck stitch, and float stitch;

[0010] The knitting structure of the second route is in sequence loop stitch, loop stitch, float stitch, and float stitch;

[0011] The knitting structure of the third route is in sequence float stitch, float stitch, loop stitch, and loop stitch;

[0012] The knitting structure of the 4th path is in turn float stitch, float stitch, loop stitch, float stitch;

[0013] The knitting structure of the 5th path is in turn tuck stitch, float stitch, float stitch, tuck stitch;

[0014] The knitting structure of the 6th path is in turn loop stitch, loop stitch, float stitch, float stitch;

[0015] The knitting structure of the 7th path is in turn float stitch, float stitch, loop stitch, loop stitch;

[0016] The knitting structure of the 8th path is in turn float stitch, float stitch, loop stitch, float stitch.

[0017] Further, the 1st, 4th, 5th and 8th paths each wear a shaped cross-section polyester filament; the 3rd and 7th paths each wear cotton yarn and a Lycra backing yarn; the 2nd and 6th paths each wear a round cross-section cotton-like polyester filament and a Lycra backing yarn.

[0018] Further, the cotton yarn is 40S / 1 combed cotton compact spun yarn; the shaped cross-section polyester filament is DTY 83Dtex / 24F semi-dull polyester filament; the round cross-section cotton-like polyester filament is DTY 178Dtex / 108F full-dull polyester filament; and the Lycra backing yarn is 33Dtex high-temperature-resistant semi-dull Lycra filament.

[0019] Further, the stretch air layer fabric is knitted by a double-sided weft knitting large circular knitting machine, the needle disc adopts BA needle arrangement, and the needle cylinder adopts AB needle arrangement.

[0020] Further, the greige fabric weight of the stretch air layer fabric after being taken off the machine is in the range of 110±10g / m2.

[0021] Further, the stretch air layer fabric has a transverse loop density of 12-15W / cm, a longitudinal loop density of 18-20C / cm, and a mesh density of 2.45-2.65 million / m2.

[0022] Further, the inner layer has a sanding surface on the side away from the secondary inner layer.

[0023] The utility model has the following beneficial effects:

[0024] The elastic air layer fabric has a four-layer structure, the outer layer is a cotton-polyester interwoven layer, is durable and wrinkle-resistant, so that the fabric is easier to maintain, the middle layer is made of polyester and forms an air layer, utilizes the heat insulation performance of air, can provide good warmth retention effect, and the polyester fiber is light and has good elasticity, so that the middle layer has certain elasticity and does not increase excessive weight, is beneficial to maintaining the lightness of the fabric, the inner layer is a cotton-polyester layer, has certain moisture absorption and perspiration performance, can provide comfortable wearing experience, and the innermost layer is a spandex layer, the elasticity of the spandex fiber is excellent, so that the fabric has excellent stretchability and recovery, can closely fit the body when worn, provides good wrapping and comfort, and enhances the warmth retention effect. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a triangular arrangement drawing of the elastic air layer fabric of the utility model.

[0026] Figure 2 It is a process preparation drawing of the elastic air layer fabric of the utility model.

[0027] In the drawing: "∧ or ∨" represents a loop; "∩ or ∪" represents a set loop; and "--" represents a float. DETAILED DESCRIPTION

[0028] The utility model will be further explained in combination with the drawings and specific embodiments.

[0029] The utility model discloses a kind of elastic air layer fabric, including outer layer, middle layer, inner layer and innermost layer being sequentially stacked, outer layer is cotton-polyester interwoven layer, middle layer is polyester layer, inner layer is cotton-polyester layer, innermost layer is spandex layer.

[0030] Among them, outer layer is durable and wrinkle-resistant, so that the fabric is easier to maintain. Middle layer is air layer, its inside can store a large amount of air, utilizes the heat insulation performance of air, can provide good warmth retention effect. And polyester fiber is light and has good elasticity, so that middle layer has certain support and elasticity, again will not increase excessive weight, is beneficial to maintaining the lightness of the fabric. Inner layer has the skin touch of cotton and certain moisture absorption and perspiration performance, can provide comfortable wearing experience. Innermost layer is spandex layer, the elasticity of the spandex fiber is excellent, so that the fabric has excellent stretchability and recovery, can closely fit the body when worn, provides good wrapping and comfort, and enhances the warmth retention effect.

[0031] More specifically, the outer layer is formed by interweaving cotton yarn and profiled cross-section polyester filament, the light reflected by the profiled cross-section polyester filament is softer, and a unique texture effect can be formed, which is beneficial to improving the appearance of the fabric and making the fabric appearance have more texture and recognition.

[0032] The intermediate layer is knitted by using profiled cross-section polyester filaments, and the unique shape of the profiled cross-section polyester filaments can make the structure of the intermediate layer more loose, more gaps can be formed between the fibers, the warmth-keeping effect of the fabric is effectively enhanced, and the intermediate layer is more lightweight, the overall weight of the fabric and the wearing burden of the wearer are reduced.

[0033] The secondary inner layer is knitted by using round cross-section cotton-like polyester filaments, compared with the profiled cross-section polyester filaments, the fiber structure of the round cross-section is more stable and regular, and the texture is softer, the secondary inner layer can form smaller and more uniform gaps inside than the intermediate layer, the air storage capacity is enhanced, and the problem of uneven heat loss caused by the local thinness or thickness of the intermediate layer is avoided, and the warmth-keeping property of the fabric is further improved.

[0034] The elastic air layer fabric is knitted by using a double-face weft-knitting circular machine, the gauge of the double-face weft-knitting circular machine is 28 needles / 25.4 mm, the cylinder diameter is 864 mm, and the course number is 72F. The normal speed is controlled at 15 r / min, and the yarn feeding tension is controlled at 1-3 cN, so as to avoid uneven tension to cause needle path, horizontal bar, needle skipping, and prevent yarn turning, yarn catching, yarn breaking, and yarn dropping.

[0035] As shown in Figure 1 , 2 , the elastic air layer fabric is knitted by using two-needle-track needle discs and two-needle-track needle cylinders, the needle disc adopts BA needle arrangement, the needle cylinder adopts AB needle arrangement, the pattern adopts eight courses as one cycle, and the arrangement sequence from the needle disc to the needle cylinder is as follows:

[0036] The knitting structure of the first course is float stitch, tuck stitch, tuck stitch, and float stitch in sequence;

[0037] The knitting structure of the second course is loop stitch, loop stitch, float stitch, and float stitch in sequence;

[0038] The knitting structure of the third course is float stitch, float stitch, loop stitch, and loop stitch in sequence;

[0039] The knitting structure of the fourth course is float stitch, float stitch, loop stitch, and float stitch in sequence;

[0040] The knitting structure of the fifth course is tuck stitch, float stitch, float stitch, and tuck stitch in sequence;

[0041] The knitting structure of the sixth course is loop stitch, loop stitch, float stitch, and float stitch in sequence;

[0042] The knitting structure of the seventh course is float stitch, float stitch, loop stitch, and loop stitch in sequence;

[0043] The knitting structure of the eighth course is float stitch, float stitch, loop stitch, and float stitch in sequence.

[0044] The threading mode is that the first, fourth, fifth and eighth paths each thread with shaped cross-section polyester filament; the third and seventh paths each thread with cotton yarn and spandex padding yarn; and the second and sixth paths each thread with round cross-section cotton-like polyester filament and spandex padding yarn.

[0045] The cotton yarn is 40S / 1 combed cotton compact yarn, which has good strength, luster and fineness, and the surface is smoother and has less hairiness. The shaped cross-section polyester filament is DTY 83Dtex / 24F semi-dull polyester filament, which has moderate luster and is not too dazzling or completely without luster. The round cross-section cotton-like polyester filament is DTY 178Dtex / 108F full-dull polyester filament, which has good drape and can make the next inner layer more conform to the human body curve and more comfortable to wear. The spandex padding yarn is 33Dtex high-temperature-resistant semi-dull spandex filament.

[0046] The length of the fabric is controlled as follows: the length of the first path is controlled to be 20.2-20.7cm / 100 needles, and the lengths of the second, third, fourth, fifth, sixth, seventh and eighth paths are controlled to be 19.3-19.7cm / 100 needles. The weight of the fabric after weaving is controlled to be 110±10g / m 2 .

[0047] The weight of the fabric after weaving is controlled to be 110±10g / m 2 . The horizontal loop density is 12-15W / cm, the vertical loop density is 18-20C / cm, and the mesh density is 2.45-2.65 million / m

[0048] The subsequent dyeing and finishing process is as follows:

[0049] Fabric inspection→ embryo setting→ polyester dyeing→ cotton dyeing→ color matching→ dehydration→ drying→ medium setting (add raising agent)→ medium inspection→ sanding→ final setting→ testing→ final inspection→ packaging→ storage.

[0050] In summary, the elastic air layer fabric has excellent warmth, lightness and recovery, and based on the special weaving design and dyeing and finishing process, a lampwick effect can be formed on the front side of the fabric, i.e. the outside of the outer layer, and a sanding surface can be formed on the back side of the fabric, i.e. the side of the inner layer away from the next inner layer, which is visually novel, has obvious impact effect and is aesthetically pleasing.

[0051] Although the utility model is specifically shown and introduced in combination with the preferred embodiments, those skilled in the art should understand that various changes can be made to the utility model in form and details without departing from the spirit and scope of the utility model defined in the appended claims, and all of them are within the protection scope of the utility model.

Claims

1. A stretch air layer fabric, characterized by: The outer layer is a cotton-polyester interwoven layer, the middle layer is a polyester layer, the inner layer is a cotton-polyester layer, and the inner layer is a spandex layer.

2. An elastic air layer fabric as claimed in claim 1, characterized in that: The outer layer is interwoven by cotton yarn and profiled cross-section polyester filament; the middle layer is knitted by profiled cross-section polyester filament; the inner layer is knitted by circular cross-section cotton-polyester filament; and the inner layer is knitted by spandex padding yarn.

3. An elastic air layer fabric as defined in claim 1, wherein: The elastic air layer fabric is knitted into a pattern by two-needle-track needle disc and two-needle-track needle cylinder, and the pattern adopts eight routes for one cycle, and the arrangement sequence from the needle disc to the needle cylinder is as follows: The knitting structure of the first route is in turn float stitch, tuck stitch, tuck stitch, and float stitch; The knitting structure of the second route is in turn loop stitch, loop stitch, float stitch, and float stitch; The knitting structure of the third route is in turn float stitch, float stitch, loop stitch, and loop stitch; The knitting structure of the fourth route is in turn float stitch, float stitch, loop stitch, and float stitch; The knitting structure of the fifth route is in turn tuck stitch, float stitch, float stitch, and tuck stitch; The knitting structure of the sixth route is in turn loop stitch, loop stitch, float stitch, and float stitch; The knitting structure of the seventh route is in turn float stitch, float stitch, loop stitch, and loop stitch; The knitting structure of the eighth route is in turn float stitch, float stitch, loop stitch, and float stitch.

4. An elastic air layer fabric according to claim 3, wherein: The first, fourth, fifth, and eighth routes are each knitted with profiled cross-section polyester filament; the third and seventh routes are each knitted with cotton yarn and spandex padding yarn; and the second and sixth routes are each knitted with circular cross-section cotton-polyester filament and spandex padding yarn.

5. An elastic air layer fabric according to claim 2 or 4, wherein: The cotton yarn is 40S / 1 combed cotton compact yarn; the profiled cross-section polyester filament is DTY 83Dtex / 24F semi-dull polyester filament; the circular cross-section cotton-polyester filament is DTY 178Dtex / 108F full-dull polyester filament; and the spandex padding yarn is 33Dtex high-temperature-resistant semi-dull spandex filament.

6. An elastic air layer fabric as defined in claim 3, wherein: The elastic air layer fabric is knitted by double-face weft knitting large circular machine, the needle disc adopts BA needle arrangement, and the needle cylinder adopts AB needle arrangement.

7. An elastic air layer fabric as defined in claim 3, wherein: The fabric weight of the elastic air layer fabric after leaving the machine is 110±10 g / m 2 within the range.

8. An elastic air layer fabric as defined in claim 1, wherein: The transverse loop density of the elastic air layer fabric is 12-15W / cm, the longitudinal loop density is 18-20C / cm, and the mesh density is 2.45-2.65 million per square meter.

9. An elastic air layer fabric as defined in claim 1, wherein: The inner layer is a sanding surface on the side far from the inner layer.

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